Detection light source and defect detection system

By designing a detection light source and defect detection system that can quickly adjust the height and angle, the problems of inconsistent detection standards and misjudgment in the existing technology are solved, and more efficient and accurate detection results are achieved.

CN222978050UActive Publication Date: 2025-06-13ZHEJIANG JINMO INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422048348.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-13
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

Existing product appearance detection relies on naked eye recognition, resulting in inconsistent measurement standards and misjudgment problems caused by visual fatigue.

Method used

A detection light source and defect detection system are designed, including a detection light source and camera that can quickly adjust the height and angle. The combination of switching shaft, return spring and fixed ears is achieved to achieve flexible switching of the light source angle, and the detection part is fixed by a detachable L-shaped block and a flexible bendable rod.

Benefits of technology

It realizes rapid adjustment of the detection light source and camera height, which is suitable for different detection needs, reduces misjudgment caused by human factors, and improves the accuracy and efficiency of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a detection light source which comprises a light source body, a connecting lug is arranged on the light source body, the connecting lug is connected with a regular polygon groove block, the regular polygon groove block is connected with a switching shaft, the switching shaft is movably connected with a regular polygon block, and the regular polygon block can be clamped into the regular polygon groove block. A reset spring is further arranged between the switching shaft and the regular polygon groove body block, and at least two fixing lugs are further arranged on the regular polygon groove body block. And a defect detection system.
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Description

Technical Field

[0001] The utility model belongs to the technical field of detection, and relates to a detection light source and a defect detection system. Background Art

[0002] In the past, the appearance detection of products generally used the method of naked-eye recognition. Therefore, it is possible that human factors lead to inconsistent measurement standards, and misjudgment may occur due to visual fatigue during long-term detection. With the in-depth cooperation of computer technology and technologies such as optics, mechanics, and electricity, it has the characteristics of fast and accurate detection. In order to meet different detection requirements, it is necessary to be able to quickly adjust the height and angle of the detection light source. At the same time, it is also necessary to be able to quickly adjust the height of the camera. Therefore, it is very necessary to design a detection light source and a defect detection system. Summary of the Invention

[0003] The purpose of the utility model is to address the above problems existing in the prior art and propose a detection light source and a defect detection system.

[0004] The purpose of the utility model can be achieved by the following technical solutions: A detection light source includes a light source body. The light source body has a connecting ear, and the connecting ear is connected to a regular polygon groove block. The regular polygon groove block is connected to a switching shaft. A regular polygon block is movably connected to the switching shaft, and the regular polygon block can be inserted into the regular polygon groove block. There is also a return spring between the switching shaft and the regular polygon groove block. The regular polygon groove block also has at least two fixing ears.

[0005] A strip-shaped hole is opened on the fixing ear.

[0006] The utility model also provides a defect detection system, which includes the detection light source as described in any one of the above, and further includes: a base. A first vertical rod and a second vertical rod are installed on the base. An adjusting seat one is slidably connected to the first vertical rod. A locking screw one is threadedly connected to the adjusting seat one. The adjusting seat one also has a connecting hole. A fastener can pass through the connecting hole and the strip-shaped hole to install the detection light source on the adjusting seat one. An adjusting seat two is slidably connected to the second vertical rod. A locking screw two is threadedly connected to the adjusting seat two. A vertically downward camera is fixed on the adjusting seat two. A processor module is also installed on the base. The detection light source and the camera are electrically connected to the processor module through wires.

[0007] A placement table for placing a detection piece is also installed on the base. L-shaped blocks are detachably installed at the four corners of the placement table. A pressing block is connected to the L-shaped block through a flexible and bendable rod.

[0008] Scale lines are provided on both the first vertical rod and the second vertical rod.

[0009] Both the locking screw one and the locking screw two are hand-tightening parts.

[0010] Compared with the prior art, the present detection light source and defect detection system have the following advantages:

[0011] After being installed and fixed, the detection light source in the present utility model can conveniently switch the irradiation angle. At the same time, the heights of the detection light source and the camera in the defect detection system can be quickly adjusted as needed, so that it can better meet different detection requirements. Description of the Drawings

[0012] Figure 1 is a schematic plan view of the present utility model;

[0013] Figure 2 is a schematic perspective view of a partially removed part of the present utility model;

[0014] In the figure, 1, base; 2, processor module; 3, placement table; 4, L-shaped block; 5, flexible bendable rod; 6, pressing block; 7, adjustment seat two; 8, locking screw two; 9, camera; 10, vertical rod two; 11, light source body; 12, connecting ear; 13, adjustment seat one; 14, locking screw one; 15, vertical rod one; 16, regular polygon groove block; 17, fixed ear; 18, regular polygon block; 19, limiting block; 20, return spring; 21, switching shaft. Detailed Embodiments

[0015] The following are specific embodiments of the present utility model in combination with the drawings, and the technical solutions of the present utility model will be further described, but the present utility model is not limited to these embodiments.

[0016] Such as Figure 1 - Figure 2As shown in the figure, the detection light source includes a light source body 11. There are connecting ears 12 on the light source body 11. The connecting ears 12 are connected to a regular polygon groove block 16. The regular polygon groove block 16 is connected to a switching shaft 21. A regular polygon block 18 is movably connected to the switching shaft 21, and the regular polygon block 18 can be inserted into the regular polygon groove block 16. There is also a return spring 20 between the switching shaft 21 and the regular polygon groove block 16. In this embodiment, the number of sides of the regular polygon block 18 and the regular polygon groove block 16 is twenty. With this structure, when the irradiation angle needs to be adjusted, only need to pull the light source body 11 outwards to separate the regular polygon groove block 16 from the regular polygon block 18. After rotating to the desired position, engage the regular polygon groove block 16 with the regular polygon block 18. By using the return spring 20, the two can be reliably connected together. Specifically: A limiting block 19 is detachably connected to the rear end of the switching shaft 21. One end of the return spring 20 abuts against the limiting block 19, and the other end of the return spring 20 abuts against the regular polygon block 18. There are at least two fixing ears 17 on the regular polygon groove block 16.

[0017] Strip-shaped holes are provided in the fixing ears 17.

[0018] The present utility model also provides a defect detection system, including the detection light source as described in any one of the above, and further including: a base 1. A vertical rod one 15 and a vertical rod two 10 are installed on the base 1. An adjustment seat one 13 is slidably connected to the vertical rod one 15. A locking screw one 14 is threadedly connected to the adjustment seat one 13. There is also a connection hole on the adjustment seat one 13. A fastener can pass through the connection hole and the strip-shaped hole to install the detection light source on the adjustment seat one 13. An adjustment seat two 7 is slidably connected to the vertical rod two 10. A locking screw two 8 is threadedly connected to the adjustment seat two 7. A vertically downward camera 9 is fixed on the adjustment seat two 7. A processor module 2 is also installed on the base 1. The detection light source and the camera 9 are electrically connected to the processor module 2 through wires. In this embodiment, the detection light source and the camera 9 are electrically connected to the processor module 2 by using existing technology, and its circuit etc. do not need to be redesigned. The use of the camera 9 and the processor module 2 to achieve defect detection is based on existing technology.

[0019] A placement table 3 for placing the test piece is also installed on the base 1. L-shaped blocks 4 are detachably installed at the four corners of the placement table 3. The L-shaped blocks 4 are connected to a pressing block 6 through flexible and bendable rods 5. With this structure, place the test piece to be detected on the placement table 3 and use the pressing block 6 to fix it to prevent its accidental movement during detection.

[0020] Both the vertical rod one 15 and the vertical rod two 10 are provided with scale lines.

[0021] Both the locking screw one 14 and the locking screw two 8 are hand-tightening parts.

[0022] After the detection light source in the present utility model is installed and fixed, the irradiation angle thereof can be conveniently switched. At the same time, the heights of the detection light source and the camera 9 in the defect detection system can be quickly adjusted as needed, so that it can be better adapted to different detection requirements.

[0023] The above components are all common standard components or components known to those skilled in the art. Their structures and principles can all be learned by those skilled in the art through technical manuals or through conventional experimental methods.

[0024] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art of the present utility model can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.

Claims

1. A detection light source, comprising a light source body (11), characterized in that: The light source body (11) has a connecting ear (12), the connecting ear (12) is connected to a regular polygonal slot block (16), the regular polygonal slot block (16) is connected to a switching shaft (21), a regular polygonal block (18) is movably connected to the switching shaft (21), and the regular polygonal block (18) can be snapped into the regular polygonal slot block (16), a return spring (20) is also provided between the switching shaft (21) and the regular polygonal slot block (16), and the regular polygonal slot block (16) also has at least two fixing ears (17).

2. A detection light source according to claim 1, characterized in that: The fixing ear (17) is provided with a strip-shaped hole.

3. A defect detection system, characterized in that: The detection light source comprises the detection light source as claimed in any one of claims 1 to 2, and further comprises: a base (1), wherein a vertical rod 1 (15) and a vertical rod 2 (10) are mounted on the base (1), an adjustment seat 1 (13) is slidably connected to the vertical rod 1 (15), a locking screw 1 (14) is threadedly connected to the adjustment seat 1 (13), the adjustment seat 1 (13) also has a connecting hole, a fastener can be passed through the connecting hole and the bar hole and the detection light source is mounted on the adjustment seat 1 (13), an adjustment seat 2 (7) is slidably connected to the vertical rod 2 (10), a locking screw 2 (8) is threadedly connected to the adjustment seat 2 (7), a vertical downward camera (9) is fixed to the adjustment seat 2 (7), and a processor module (2) is also mounted on the base (1), and the detection light source and the camera (9) are electrically connected to the processor module (2) through a line.

4. A defect detection system according to claim 3, characterized in that: A placement table (3) for placing the detection piece is also installed on the base (1), and L-shaped blocks (4) are detachably installed on the four corners of the placement table (3), and the L-shaped blocks (4) are connected to the pressing blocks (6) via flexible bendable rods (5).

5. A defect detection system according to claim 3, characterized in that: The vertical rod 1 (15) and the vertical rod 2 (10) both have scale lines.

6. A defect detection system according to claim 3, characterized in that: The locking screw 1 (14) and the locking screw 2 (8) are both hand-tightened parts.