Gradable tea dryer

By adopting a combination design of drying components, flip components and drum screens in the tea dryer, the problem of fragile and broken leaves is difficult to separate during the tea drying process, and uniform drying and high-quality screening of tea leaves are achieved.

CN222978527UActive Publication Date: 2025-06-13BAOSHAN CHANGNING HONG TEA GRP
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Patent Information

Application Number
CN202422176998.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-06-13
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing tea dryers are prone to fragile during drying and are inconvenient to separate broken leaves, affecting the quality of the tea.

Method used

A gradeable tea dryer is designed, using drying components and flipped components to perform multi-stage drying and turning of tea leaves, combining a guide rack and a drum screen to screen the dried tea leaves to separate the broken leaves.

Benefits of technology

It effectively reduces the crushing rate of tea, improves the quality of tea, and solves the problem of uneven drying of tea leaves and difficult to separate broken leaves in traditional dryers.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222978527U_ABST
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Abstract

The utility model relates to the technical field of tea leaf processing, and provides a gradable tea leaf drying machine which comprises a drying box, a feeding hopper is arranged on one side of the top end of the drying box, mutually inclined supporting frames are arranged on the upper portion and the lower portion of the inner wall of the drying box, and drying assemblies capable of drying tea leaves are arranged in the supporting frames. The tea leaf drying device comprises a drying box, a supporting frame is arranged on the inner wall of one side of the drying box, an overturning assembly capable of overturning tea leaves is arranged in the middle of the top end of the supporting frame, a material guiding frame is arranged at the bottom of the inner wall of one side of the drying box, and a material guiding pipe is arranged at the bottom of the material guiding frame. According to the tea leaf drying machine, tea leaves are conveyed through the conveying assembly, the tea leaves are dried in the conveying process, the moving tea leaves can be overturned through the overturning assembly, drying of the tea leaves is more uniform, the tea leaf crushing rate can be reduced through overturning of the tea leaves, and the situation that the tea leaves are crushed due to frequent overturning of the tea leaves through an existing drying machine is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing, and specifically, to a tea dryer capable of grading. Background Art

[0002] Tea is one of the three major beverages in the world. The shape of tea leaves is oblong or elliptical, with a cuneate base and serrations. Drinking tea has the effects of refreshing the mind, antioxidation, anti-aging, beauty care, etc. During the tea processing, after multiple processes, the tea needs to be dried.

[0003] After retrieval, a multi-stage tea dryer described in the patent with the publication number CN208765443U has a drying box. One side of the top of the drying box is provided with a feed inlet. The bottom end of the feed inlet is installed with a first conveying pipe. The bottom of the first connecting pipe is installed with a second conveying pipe. The bottom of the second connecting pipe is provided with a third conveying pipe. A motor is installed on the motor mounting frame. The output end of the motor is installed with a first rotating shaft, a second rotating shaft and a third rotating shaft. A number of turning paddles are installed on each rotating shaft. Through the cooperation of the first conveying pipe, the second conveying pipe and the third conveying pipe, the tea is dried in stages. There are more turning paddles in the first conveying pipe, and the tea stays in the pipe for a longer drying time, which can remove a large amount of moisture. The number of turning paddles in the second conveying pipe and the third conveying pipe is less. While ensuring the smoothness of the pipeline, it can extend the tea drying process and make the moisture evaporation more uniform, solving the problem of uneven tea drying caused by traditional dryers.

[0004] However, the above tea dryer still has the following problems: The tea dryer dries the tea in stages through the cooperation of the first conveying pipe, the second conveying pipe and the third conveying pipe, and the turning paddles can turn the tea inside the pipeline. However, under the continuous turning of the turning paddles for a long time, the tea inside the pipeline is prone to breakage, and it is inconvenient for the tea dryer to separate the broken tea leaves, thus affecting the quality of the tea. Summary of the Utility Model

[0005] The utility model provides a tea dryer capable of grading, which solves the problems in the prior art that the tea is frequently turned during the drying process, resulting in breakage, and it is inconvenient to screen the broken tea.

[0006] The technical solution of the present utility model is as follows: A gradable tea dryer, comprising a drying box, on one side of the top of the drying box is provided a feed hopper, on the upper and lower parts of the inner wall of the drying box are provided support frames inclined to each other, inside the support frames is provided a drying component capable of drying tea, in the middle of the top of the support frames is provided a turning component capable of turning the tea, at the bottom of one side inner wall of the drying box is provided a guiding rack, at the bottom of the guiding rack is provided a guiding pipe, at the bottom of the guiding pipe is provided a drum sieve, on one side of the bottom of the inner cavity of the drying box are provided upper and lower symmetric fixing plates, between the two fixing plates is jointly provided a driving component capable of controlling the rotation of the drum sieve to remove broken leaves in the tea.

[0007] Preferably, the drying component includes support rollers rotatably connected to both sides of the inner wall of the support frame, on the outer sides of the two support rollers is jointly sleeved a conveying plate chain, on one side of the drying box is fixedly connected a first motor, and on one side of the output shaft of the first motor is fixedly connected to the support roller.

[0008] Preferably, in the middle of the inner wall of the support frame is fixedly connected a fixing frame, the fixing frame is located in the middle of the conveying plate chain, and inside the inner wall of the fixing frame is fixedly connected an electric heating wire.

[0009] Preferably, the turning component includes a connecting frame fixedly connected to the middle of the top of the support frame, on the inner top wall of the connecting frame is fixedly connected fixing rods arranged at equal distances, and at the bottom ends of the fixing rods are all fixedly connected with turning plates.

[0010] Preferably, the driving component includes a driving frame fixedly connected between the two fixing plates, one side of the drum sieve is rotatably connected inside the driving frame, at the top of the inner wall of the driving frame is rotatably connected a worm, on one side of the driving frame is fixedly connected a second motor, one end of the output shaft of the second motor is fixedly connected to the worm, and on the outer side of one end of the drum sieve is fixedly sleeved a worm gear, and the worm gear is meshed with the worm.

[0011] Preferably, on one side of the top of the drying box is fixedly communicated with an exhaust pipe.

[0012] Preferably, at the bottom of one side of the drying box is fixedly connected a discharge pipe, and one side of the drum sieve is rotatably connected inside the discharge pipe.

[0013] Preferably, the inner bottom wall of the drying box is slidably connected with a collection rack, and the collection rack is located below the drum sieve.

[0014] The beneficial effects of the present utility model are:

[0015] In the present utility model, the tea can be introduced into the interior of the drying box through the feed hopper, and the drying assembly can support the tea, convey the tea slowly downward, and dry the tea during the conveying process. Moreover, the turning assembly can turn the moving tea, making the drying of the tea more uniform. By turning the tea, the breakage rate of the tea can be reduced, solving the problem that the existing tea dryer causes the tea to break due to frequent turning of the tea.

[0016] In the present utility model, the dried tea can be introduced into the interior of the drum sieve through the material guiding frame and the material guiding pipe. The driving assembly drives the drum sieve to rotate at a constant speed, so as to screen out the debris in the tea, and the collecting frame can collect the debris, improving the overall quality of the tea and solving the problem that the existing tea dryer is inconvenient to screen the debris in the tea. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0018] Figure 1 is a schematic structural diagram of a tea dryer capable of grading proposed by the present utility model;

[0019] Figure 2 is a schematic internal structure diagram proposed by the present utility model;

[0020] Figure 3 is a schematic structural diagram of the drying assembly proposed by the present utility model;

[0021] Figure 4 is a schematic structural diagram of the turning assembly proposed by the present utility model;

[0022] Figure 5 is a schematic structural diagram of the driving assembly proposed by the present utility model;

[0023] In the figure: 1, drying box; 2, feed hopper; 3, exhaust pipe; 4, discharge pipe; 5, drying assembly; 51, support roller; 52, conveyor chain plate; 53, first motor; 54, fixing frame; 55, heating wire; 6, turning assembly; 61, connecting frame; 62, fixing rod; 63, turning plate; 7, material guiding frame; 8, fixing plate; 9, driving assembly; 91, driving frame; 92, second motor; 93, worm; 94, worm gear; 10, support frame; 11, material guiding pipe; 12, drum sieve; 13, collecting frame. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.

[0025] Please refer to Figure 1 With Figure 2 , the present invention provides a technical solution for a tea dryer that can be graded: a tea dryer that can be graded, including a drying box 1. One side of the top of the drying box 1 is provided with a feed hopper 2, and one side of the top of the drying box 1 is fixedly communicated with an exhaust pipe 3. Through the exhaust pipe 3, the water vapor generated during the tea drying process can be discharged outward, which can improve the drying efficiency of the tea. The upper and lower parts of the inner wall of the drying box 1 are provided with inclined support frames 10. Inside the support frames 10, there is a drying component 5 that can dry the tea. In the middle of the top of the support frames 10, there is a turning component 6 that can turn the tea. At the bottom of one inner wall of the drying box 1, there is a guiding frame 7. At the bottom of the guiding frame 7, there is a guiding pipe 11. At the bottom of the guiding pipe 11, there is a drum sieve 12. The inner bottom wall of the drying box 1 is slidably connected with a collection frame 13. The collection frame 13 is located below the drum sieve 12. Through the collection frame 13, the broken tea sieved by the drum sieve 12 can be collected. On one side of the bottom of the inner cavity of the drying box 1, there are symmetrically arranged fixing plates 8 up and down. Between the two fixing plates 8, there is a driving component 9 that can control the rotation of the drum sieve 12 to remove the broken leaves in the tea. One side of the bottom of the drying box 1 is fixedly connected with a discharge pipe 4. One side of the drum sieve 12 is rotatably connected inside the discharge pipe 4.

[0026] Please refer to Figure 3 , the drying component 5 includes support rollers 51 rotatably connected to both sides of the inner wall of the support frame 10. A conveying plate chain 52 is sleeved on the outer sides of the two support rollers 51. One side of the drying box 1 is fixedly connected with a first motor 53. One side of the output shaft of the first motor 53 is fixedly connected with the support roller 51. In the middle of the inner wall of the support frame 10, there is a fixed frame 54. The fixed frame 54 is located in the middle of the conveying plate chain 52. The inner wall of the fixed frame 54 is fixedly connected with a heating wire 55. By controlling the first motor 53 to start, the support roller 51 is driven to rotate, thereby driving the conveying plate chain 52 to slowly convey the tea on it. By energizing the heating wire 55 inside the fixed frame 54, the heating wire 55 emits heat to dry the tea. The tea is conveyed downward by the action of the conveying plate chain 52 into the next support frame 10, and multi-stage drying of the tea can be carried out.

[0027] Please refer to Figure 4The turning assembly 6 includes a connecting frame 61 fixedly connected to the middle part of the top of the supporting frame 10, and the inner top wall of the connecting frame 61 is fixedly connected with fixed rods 62 arranged at equal distances, and the bottom ends of the fixed rods 62 are fixedly connected with turning plates 63. When the tea leaves pass through the inside of the connecting frame 61, the turning plates 63 can turn the tea leaves on the conveyor plate chain 52 to both sides, so that the tea leaves are heated more evenly, and the number of times the tea leaves are turned is less, which can reduce the breakage rate of the tea leaves.

[0028] See also Figure 5 The driving assembly 9 includes a driving frame 91 fixedly connected between the two fixed plates 8, one side of the drum screen 12 is rotatably connected to the inside of the driving frame 91, and the top of the inner wall of the driving frame 91 is rotatably connected to a worm 93, one side of the driving frame 91 is fixedly connected to a second motor 92, one end of the output shaft of the second motor 92 is fixedly connected to the worm 93, and the outer side of one end of the drum screen 12 is fixedly sleeved with a worm gear 94, which is meshingly connected to the worm 93. By controlling the second motor 92 to drive the worm 93 to rotate, the worm 93 is meshed with the worm gear 94 installed on the outer side of the drum screen 12, which can drive the drum screen 12 to rotate stably, turn the tea leaves therein, and make the broken leaves in the tea fall downward through the sieve holes of the drum screen 12, so that the broken leaves can fall into the inside of the collecting frame 13, thereby completing the screening of the tea leaves.

[0029] The working principle and use process of the utility model are as follows: tea leaves are poured into the drying box 1 through the feed hopper 2, so that the tea leaves fall on the conveyor plate chain 52, and then the first motor 53 is controlled to start, driving the supporting roller 51 to rotate, thereby driving the conveyor plate chain 52 to slowly convey the tea leaves thereon, and when the tea leaves pass through the interior of the connecting frame 61, the tea leaves can be turned to both sides by the turning plate 63, so that the tea leaves at the bottom are turned to the top, and the electric heating wire 55 inside the fixing frame 54 is energized to make the electric heating wire 55 emit heat to dry the tea leaves, and the tea leaves are transported downward to the next supporting frame 54 under the action of the conveyor plate chain 52. Inside the support frame 10, the tea leaves can be subjected to multi-stage drying treatment. After the tea leaves are dried, they enter the inside of the drum screen 12 through the guide frame 7 and the guide pipe 11. The second motor 92 is controlled to drive the worm 93 to rotate, so that the worm 93 and the worm wheel 94 installed on the outside of the drum screen 12 are meshed and transmitted, which can drive the drum screen 12 to rotate stably, turn the tea leaves therein, and make the broken leaves in the tea fall downward through the sieve holes of the drum screen 12, so that the broken leaves can fall into the inside of the collecting frame 13, thereby completing the screening of the tea leaves, and then the tea leaves in the drum screen 12 slide downward and are discharged through the discharge pipe 4.

[0030] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A gradeable tea drying machine, comprising a drying box (1), characterized in that: A feeding hopper (2) is arranged on one side of the top of the drying box (1), mutually inclined support frames (10) are arranged on the upper and lower sides of the inner wall of the drying box (1), a drying component (5) capable of drying tea leaves is arranged inside the support frame (10), a turning component (6) capable of turning tea leaves is arranged in the middle of the top of the support frame (10), a material guide frame (7) is arranged at the bottom of the inner wall of one side of the drying box (1), a material guide pipe (11) is arranged at the bottom of the material guide frame (7), a drum screen (12) is arranged at the bottom of the material guide pipe (11), and a fixed plate (8) symmetrically arranged on one side of the bottom of the inner cavity of the drying box (1) is arranged, and a driving component (9) capable of controlling the drum screen (12) to rotate and remove broken leaves in the tea leaves is arranged between the two fixed plates (8).

2. A gradable tea drying machine according to claim 1, characterized in that: The drying assembly (5) comprises support rollers (51) rotatably connected to both sides of the inner wall of the support frame (10); a conveyor plate chain (52) is commonly sleeved on the outer sides of the two support rollers (51); a first motor (53) is fixedly connected to one side of the drying box (1); and one side of the output shaft of the first motor (53) is fixedly connected to the support rollers (51).

3. A gradable tea drying machine according to claim 2, characterized in that: A fixing frame (54) is fixedly connected to the middle of the inner wall of the support frame (10), the fixing frame (54) is located in the middle of the conveyor plate chain (52), and a heating wire (55) is fixedly connected to the inner wall of the fixing frame (54).

4. A gradable tea drying machine according to claim 1, characterized in that: The flip assembly (6) comprises a connecting frame (61) fixedly connected to the middle of the top end of the support frame (10), the inner top wall of the connecting frame (61) being fixedly connected to fixed rods (62) arranged at equal distances, and the bottom ends of the fixed rods (62) are all fixedly connected to flip plates (63).

5. The gradable tea drying machine according to claim 1, characterized in that: The driving assembly (9) comprises a driving frame (91) fixedly connected between two fixed plates (8); one side of the drum screen (12) is rotatably connected to the inside of the driving frame (91); a worm (93) is rotatably connected to the top of the inner wall of the driving frame (91); a second motor (92) is fixedly connected to one side of the driving frame (91); one end of the output shaft of the second motor (92) is fixedly connected to the worm (93); a worm wheel (94) is fixedly sleeved on the outer side of one end of the drum screen (12); and the worm wheel (94) is meshingly connected to the worm (93).

6. The gradable tea drying machine according to claim 1, characterized in that: One side of the top end of the drying box (1) is fixedly connected to an exhaust pipe (3).

7. The gradable tea drying machine according to claim 1, characterized in that: A discharge pipe (4) is fixedly connected to the bottom of one side of the drying box (1), and one side of the drum screen (12) is rotatably connected to the inside of the discharge pipe (4).

8. The gradable tea drying machine according to claim 1, characterized in that: The inner bottom wall of the drying box (1) is slidably connected to a collecting rack (13), and the collecting rack (13) is located below the drum screen (12).

Citation Information

Patent Citations

  • Multistage tealeaves drying -machine

    CN208765443U