Wire wheel detection tool
By designing a wire wheel detection tool including a workbench, a fixed pulley, a grating ruler and a length fixed value block, the problems of large errors in the wire rope length detection and low credibility in the prior art are solved, and accurate wire rope length detection is achieved.
Patent Information
- Application Number
- CN202421976367.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing wire rope length detection methods have improper operation leading to large errors, and rely on the experience of the detector, resulting in a decrease in the credibility of the detection results.
A wire wheel detection tool is designed, including a workbench, a fixed pulley, a grating ruler and a length fixed value block. Accurate measurement is carried out through the grating ruler to improve the detection accuracy.
The wire rope is accurately measured by wire wheel wound length detection and wire length detection, improving detection accuracy and credibility.
Smart Images
Figure CN222978799U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rope length detection, in particular to a wire wheel detection tooling. Background Art
[0002] A wire rope is a helical wire bundle formed by twisting steel wires that meet the requirements of mechanical properties and geometric dimensions together according to certain rules. A wire rope consists of steel wires, a rope core, and lubricating grease.
[0003] Most of the existing wire ropes are measured with a caliper. A wire rope is formed by twisting multiple layers of steel wires, and different-diameter strand valleys and strand peaks are formed on the outer edge. When using a caliper for measurement, if the operation is improper, it is easy to cause large errors, and through manual visual observation, relying on the experience of the inspectors, the credibility of the detection results is reduced.
[0004] Based on this, a wire wheel detection tooling is now provided to eliminate the drawbacks of existing devices. Content of the Utility Model
[0005] The purpose of the utility model is to provide a wire wheel detection tooling to solve the problems of the disadvantages of the modern product in the background art.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A wire wheel detection tooling includes a workbench. A plurality of bolt holes are opened on the upper surface of the workbench. A plurality of length fixed-value blocks are installed on the upper surface of the workbench by bolts. A fixed pulley and a grating ruler are installed on the upper surface of the workbench by bolts. A fixed pulley is installed on the side wall of the workbench by bolts. The length fixed-value block is provided with a wire rope hole. A wire length detection weight is arranged on the workbench.
[0008] Based on the above technical solutions, the utility model also provides the following optional technical solutions:
[0009] In an optional solution: A weight protection cylinder is fixed on the side wall of the workbench by bolts.
[0010] In an optional solution: A fixing plate is fixedly connected to the upper surface of the workbench. The fixing plate is connected with a wire winding shaft through a bearing. One end of the wire winding shaft is fixedly connected with a turntable. A wire wheel winding weight is arranged on the workbench.
[0011] In an optional solution: Universal wheels are arranged on the lower surface of the workbench, and universal wheel locks are arranged on the universal wheels.
[0012] In an optional solution: Chamfers are arranged on the side wall of the workbench.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] The present utility model can detect the winding length of wire ropes around wire wheels and the length of steel wires, and during the detection process, precise measurement is carried out through a grating scale, improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic structural diagram of the present utility model.
[0016] Figure 2 It is a first perspective view of the present utility model.
[0017] Figure 3 It is of the present utility model Figure 1 Enlarged view of part A.
[0018] Annotation of reference numerals in the drawings: 1 workbench, 2 universal wheels, 3 fixed pulleys, 4 length fixed blocks, 5 grating scales, 6 weight protection cylinders, 7 steel wire length detection weights, 8 fixing plates, 9 turntables, 10 wire winding shafts, 11 wire wheel winding weights. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0020] In one embodiment, as Figures 1-3 shown, a wire wheel detection tooling includes a workbench 1. A plurality of bolt holes are provided on the upper surface of the workbench 1. A plurality of length fixed blocks 4 are installed on the upper surface of the workbench 1 by bolts. A fixed pulley 3 and a grating scale 5 are installed on the upper surface of the workbench 1 by bolts. A fixed pulley 3 is installed on the side wall of the workbench 1 by bolts. A wire rope hole is provided in the length fixed block 4. A steel wire length detection weight 7 is arranged on the workbench 1.
[0021] In one embodiment, as Figure 1 shown, a weight protection cylinder 6 is fixed to the side wall of the workbench 1 by bolts. This prevents the weights from being touched and shaken, affecting the accuracy of the detection results.
[0022] In one embodiment, as Figure 1 and Figure 2 shown, a fixing plate 8 is fixedly connected to the upper surface of the workbench 1. The fixing plate 8 is connected to a wire winding shaft 10 through a bearing. One end of the wire winding shaft 10 is fixedly connected to a turntable 9. A wire wheel winding weight 11 is arranged on the workbench 1.
[0023] In one embodiment, as Figure 1 shown, universal wheels 2 are arranged on the lower surface of the workbench 1. Universal wheel locks are arranged on the universal wheels 2. This facilitates and locks the detection tooling.
[0024] In one embodiment, as Figure 1 shown, the side wall of the workbench 1 is provided with a chamfer to prevent bumping.
[0025] The above embodiment discloses a wire wheel detection tooling, and its specific working principle and process are as follows:
[0026] Principle of detecting the wire winding length of the wire wheel:
[0027] S1: Fix one end of the steel wire rope on the wire winding shaft 10 through the buckle hexagon and the wire wheel spline, wind one circle of wire, then rotate the turntable 9 to wind the steel wire rope full around the wire winding shaft 10, and fasten this positioning point with the self - carried bolt.
[0028] S2: Take out the steel wire rope, embed the end of the locking nut into the steel wire rope hole of the length setting block 4, and embed the other end into the zero point of the grating ruler 5.
[0029] S3: After the grating ruler 5 is zeroed, read the value of the grating ruler 5, and compare the accuracy of the wire winding length according to the operation instruction manual.
[0030] Principle of detecting the length of the steel wire rope:
[0031] S1: According to the length of the steel wire rope, select the length setting block 4. The stroke of the grating ruler is 300mm. The length setting blocks are 300mm, 500mm, and 1050mm. Select the length setting block according to the length of the steel wire rope, embed one end of the steel wire rope into the steel wire rope hole of 4, and embed the other end into the zero point of the grating ruler 5.
[0032] S2: After the grating ruler 5 is zeroed, read the value of the grating ruler, and compare the accuracy of the steel wire rope length according to the operation instruction manual.
[0033] The weight 7 for detecting the steel wire length is 20N, and the weight 11 for wire winding of the wire wheel is 50N. Both weights can be fixed at one end of the steel wire rope. When detecting the wire winding length of the wire wheel and the length of the steel wire rope, keep the steel wire rope taut.
[0034] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of changes or substitutions, which should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. A wire wheel detection tool, characterized in that: The invention comprises a workbench (1), wherein the upper surface of the workbench (1) is provided with a plurality of bolt holes, the upper surface of the workbench (1) is provided with a plurality of length setting blocks (4) by means of bolts, the upper surface of the workbench (1) is provided with a fixed pulley (3) and a grating ruler (5) by means of bolts, the side wall of the workbench (1) is provided with a fixed pulley (3) by means of bolts, the length setting blocks (4) are provided with wire rope holes, and a wire length detection weight (7) is arranged on the workbench (1).
2. A wire wheel detection tool according to claim 1, characterized in that: A weight protection cylinder (6) is fixed to the side wall of the workbench (1) by means of bolts.
3. A wire wheel detection tool according to claim 1, characterized in that: A fixed plate (8) is fixedly connected to the upper surface of the workbench (1); the fixed plate (8) is connected to a wire winding shaft (10) via a bearing; one end of the wire winding shaft (10) is fixedly connected to a turntable (9); and a wire wheel wire winding weight (11) is provided on the workbench (1).
4. A wire wheel detection tool according to claim 1, characterized in that: The lower surface of the workbench (1) is provided with a universal wheel (2), and the universal wheel (2) is provided with a universal wheel lock.
5. The wire wheel detection tool according to claim 1, characterized in that: The side wall of the workbench (1) is provided with a chamfer.