Tabletting mechanism for master batch detection
By adding a heating head and a press plate with a heating function to the masterbatch detection and pressing mechanism, heating at the upper and lower sides of the masterbatch is achieved, and a detection part is provided on the pressing plate, the problems of poor molding effect and large detection error in the prior art are solved, and detection accuracy and pressing stability are improved.
Patent Information
- Application Number
- CN202421732160.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the existing masterbatch detection methods, the lack of heating function of the bottom plate leads to poor molding effect, rough surface, and large detection errors when pressing the masterbatch.
A tablet pressing mechanism with heating function is designed, including a head and a plate with heating function, to achieve simultaneous heating of the upper and lower sides of the masterbatch, and a detection part is provided on the pressure plate to detect the formed sheet masterbatch.
Improves the tablet forming effect and detection accuracy, reduces detection errors, and improves the stability of the tablet pressing process through limiting and abutting components.
Smart Images

Figure CN222979214U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of masterbatch detection, and particularly relates to a tablet pressing mechanism for masterbatch detection. Background Technique
[0002] The masterbatch is fully called plastic masterbatch, which is composed of an excessive amount of chemical additives, carrier resin, dispersant, etc. The colored masterbatch is usually an aggregate obtained by uniformly loading an excessive amount of pigment on the resin.
[0003] In the production of masterbatch, due to factors such as equipment and environment, impurities often mix into the masterbatch during the production process, thus affecting the quality of the masterbatch. In the prior art, there are relatively few methods for detecting impurities in masterbatch. Generally, the masterbatch is sliced or pressed into tablets to observe the impurities on its surface and inside.
[0004] For example, the application number CN202321051265.5 discloses a tablet pressing mechanism for detecting impurities in masterbatch. The mechanism includes an upper die, a heating plate, a bottom plate, and a detection module. The masterbatch is placed on the bottom plate. The upper die drives the heating plate to move downward, making the heating plate gradually approach the bottom plate, applying pressure to the masterbatch, and pressing the masterbatch into a thin sheet. The detection module detects the thin sheet. In actual application, the masterbatch needs to be in a high-temperature state when being pressed into a tablet, so that the surface of the formed tablet-shaped masterbatch will be smoother and the detection accuracy will be higher. However, in the above scheme, the bottom plate does not have a heating function, and the forming effect at the bottom is poor during downward pressing, the surface is rough, and the detection error is large. Content of the Utility Model
[0005] To solve the above technical problems, the utility model discloses a tablet pressing mechanism for masterbatch detection, which discloses a pressing head and a pressing plate with heating functions, realizing simultaneous heating of the upper and lower sides of the masterbatch, improving the tablet pressing forming effect. In addition, a detection part is arranged on the pressing plate to detect the formed tablet-shaped masterbatch, improving the detection effect. The limiting component limits the slider, and the abutting component abuts and fixes the pressing plate, improving the stability during tablet pressing.
[0006] Specifically, the utility model discloses a tablet pressing mechanism for masterbatch detection, including:
[0007] A frame;
[0008] A downward pressing component, the downward pressing component is connected to the frame, the downward pressing component is connected with a pressing head, and a heater is arranged inside the pressing head;
[0009] A pushing and pulling component, the pushing and pulling component is arranged below the downward pressing component, the pushing and pulling component includes a pressing plate, the pressing plate includes a tablet pressing part, a heating part and a detection part, the tablet pressing part is slidably connected to the pressing plate, and the heating part and the detection part are arranged inside the pressing plate;
[0010] A limiting component, which is connected to the pressing plate and the frame to limit the pressing plate;
[0011] The abutment assembly is arranged on the upper surface of the pressing plate to fix the pressing piece.
[0012] The pressing head and pressing plate with heating function can heat the upper and lower sides of the masterbatch simultaneously, which improves the tableting effect. In addition, the detection part on the pressing plate detects the flaky masterbatch after forming, which improves the detection effect. The limit component limits the slider, and the abutment component abuts and fixes the pressing plate, which improves the stability during tableting.
[0013] Furthermore, the pressing assembly includes a pressing cylinder, a guide rod, an adapter plate and a pressing plate. The pressing cylinder is connected to the frame through a mounting plate. The guide rod passes through the mounting plate and is connected to the adapter plate. The adapter plate is connected to the movable end of the pressing cylinder. The pressing plate is connected to the adapter plate through a pressure rod. The pressure head is arranged on the lower surface of the pressing plate.
[0014] Furthermore, the push-pull assembly also includes a push-pull cylinder, a slide rail and a slider. The push-pull cylinder is arranged on one side of the frame, the slide rail is arranged on the upper surface of the frame, one side of the slider is connected to the movable end of the push-pull cylinder, and both ends are slidably connected to the slide rail, and the pressure plate is installed on the upper surface of the slider.
[0015] Furthermore, the heating part is connected to the detection part through a slide groove, and the pressing part slides in the slide groove.
[0016] Furthermore, the detection unit includes an illumination lamp and a detection camera, and the illumination lamp is arranged outside the detection camera.
[0017] Furthermore, the limit assembly includes a limit column and a limit block, the limit column is arranged along the movement direction of the slider, the limit block is arranged on the side of the slider away from the push-pull cylinder, an elastic positioning bead is arranged under the limit block, and a positioning hole matching the elastic positioning bead is arranged on the frame.
[0018] Furthermore, the abutment assembly includes a V-shaped abutment plate and a fixing bolt, and the V-shaped abutment plate is rotatably connected to the pressure plate via the fixing bolt.
[0019] Furthermore, the pressing portion is a Pam board. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the drawings required to be used in the embodiments or the description of the prior art will be briefly introduced below.
[0021] Figure 1 It is a schematic diagram of a tablet pressing mechanism for masterbatch testing;
[0022] Figure 2 It is a schematic diagram of the tablet pressing mechanism for masterbatch detection with the protective cover removed;
[0023] Figure 3 It is a partially enlarged view of the tablet pressing mechanism for masterbatch detection;
[0024] Figure 4 It is a top view of the tablet pressing mechanism for masterbatch detection;
[0025] Figure 5 It is a sectional view of the tablet pressing mechanism for masterbatch detection;
[0026] Figure 6 It is a schematic diagram of the pressing plate of the tablet pressing mechanism for masterbatch detection.
[0027] The reference numerals involved in the attached drawings are as follows: frame 1, downward pressing assembly 2, downward pressing cylinder 21, guide rod 22, mounting plate 23, adapter plate 24, pressing rod 25, lower pressing plate 26, pressing head 27, heater 271, pushing and pulling assembly 3, pressing plate 31, tablet pressing part 311, heating part 312, detection part 313, lighting lamp 3131, detection camera 3132, sliding groove 314, pushing and pulling cylinder 32, sliding rail 33, slider 34, limiting assembly 4, limiting post 41, limiting block 42, elastic positioning bead 43, positioning hole 44, abutting assembly 5, V-shaped abutting plate 51, fixing bolt 52, protective cover 6. Detailed implementation manners
[0028] The present utility model will be further described in detail below with reference to the attached drawings.
[0029] As Figure 1-6 shown, the present utility model discloses a tablet pressing mechanism for masterbatch detection, including:
[0030] Frame 1;
[0031] Downward pressing assembly 2, the downward pressing assembly 2 is connected to the frame 1, the downward pressing assembly 2 is connected with a pressing head 27, and a heater 271 is arranged inside the pressing head 27;
[0032] Pushing and pulling assembly 3, the pushing and pulling assembly 3 is arranged below the downward pressing assembly 2, the pushing and pulling assembly 3 includes a pressing plate 31, the pressing plate 31 includes a tablet pressing part 311, a heating part 312 and a detection part 313, the tablet pressing part 311 is slidably connected to the pressing plate 31, and the heating part 312 and the detection part 313 are arranged inside the pressing plate 31;
[0033] Limiting assembly 4, the limiting assembly 4 is connected to the pressing plate 31 and the frame 1 to limit the pressing plate 31;
[0034] Abutting assembly 5, the abutting assembly 5 is arranged on the upper surface of the pressing plate 31 to fix the tablet pressing part 311.
[0035] The utility model is provided with a pressing head 27 and a pressing plate 31 with heating functions, realizing simultaneous heating of the upper and lower sides of the masterbatch, improving the tablet pressing and forming effect. In addition, the detection part 313 on the pressing plate 31 detects the formed sheet-shaped masterbatch, improving the detection effect. The limiting component 4 limits the slider 34, and the abutting component 5 abuts and fixes the pressing plate 31, improving the stability during tablet pressing.
[0036] Wherein, in order to prevent dust from entering the detection part 313, a glass plate is provided above the detection part 313.
[0037] In some embodiments of the utility model, the downward pressing component 2 includes a downward pressing air cylinder 21, a guide rod 22, a transfer plate 24 and a lower pressing plate 26. The downward pressing air cylinder 21 is connected to the frame 1 through a mounting plate 23. The guide rod 22 penetrates through the mounting plate 23 and is connected to the transfer plate 24. The transfer plate 24 is connected to the movable end of the downward pressing air cylinder 21. The lower pressing plate 26 is connected to the transfer plate 24 through a pressing rod 25. The pressing head 27 is arranged on the lower surface of the lower pressing plate 26. When the downward pressing air cylinder 21 extends, under the action of the guide rod 22, the transfer plate 24 moves downward, simultaneously driving the pressing rod 25 and the lower pressing plate 26 to descend. Wherein, a spring is arranged outside the pressing rod 25 to prevent excessive downward pressure from damaging the pressing plate 31.
[0038] In some embodiments of the utility model, a protective cover 6 is further arranged outside the downward pressing component 2 to protect the operating personnel.
[0039] In some embodiments of the utility model, the pushing and pulling component 3 further includes a pushing and pulling air cylinder 32, a slide rail 33 and a slider 34. The pushing and pulling air cylinder 32 is arranged on one side of the frame 1. The slide rail 33 is arranged on the upper surface of the frame 1. One side of the slider 34 is connected to the movable end of the pushing and pulling air cylinder 32, and both ends are slidably connected to the slide rail 33. The pressing plate 31 is installed on the upper surface of the slider 34. The pushing and pulling air cylinder 32 pushes the slider 34 to slide in the slide rail 33, driving the pressing plate 31 above the slider 34 to move together.
[0040] In some embodiments of the utility model, the heating part 312 and the detection part 313 are communicated through a chute 314, and the tablet pressing part 311 slides in the chute 314. The arrangement of the chute 314 facilitates the switching of the tablet pressing part 311 between the heating part 312 and the detection part 313.
[0041] In some embodiments of the utility model, the detection part 313 includes a lighting lamp 3131 and a detection camera 3132. The lighting lamp 3131 is arranged outside the detection camera 3132 to provide light sources for the detection camera 3132 and the tablet pressing part 311, facilitating the detection of impurities. After the pressing head 27 presses the masterbatch into a sheet shape, the tablet pressing part 311 is moved above the detection part 313, and the detection camera 3132 takes pictures of the formed sheet-shaped masterbatch to detect the impurity situation in the masterbatch.
[0042] In some embodiments of the present utility model, the limiting component 4 includes a limiting post 41 and a limiting block 42. The limiting post 41 is arranged along the movement direction of the slider 34. The limiting block 42 is arranged on one side of the slider 34 away from the push-pull cylinder 32. An elastic positioning bead 43 is arranged below the limiting block 42, and a positioning hole 44 matching the elastic positioning bead 43 is arranged on the frame. Among them, the limiting posts 41 are arranged at both ends of the frame 1 and are in contact with the slider 34. When the slider 34 moves away from the pressing component 2 and reaches the outermost side, the elastic positioning bead 43 cooperates with the positioning hole 44 to position the slider 34 together with the limiting post 41, improving the positioning accuracy of the slider 34.
[0043] In some embodiments of the present utility model, the abutting component 5 includes a V-shaped abutting plate 51 and a fixing bolt 52. The V-shaped abutting plate 51 is rotatably connected to the pressing plate 31 through the fixing bolt 52. When the pressing piece part 311 is located above the heating part 312, one side of the V-shaped abutting plate 51 abuts against the pressing piece part 311; when the pressing piece part 311 is located above the detection part 313, rotate the V-shaped abutting plate 51 so that the other side of the V-shaped abutting plate 51 abuts against the pressing piece part 311. The V-shaped abutting plate 51 fixes the pressing piece part 311, improving the stability during pressing and detection.
[0044] In some embodiments of the present utility model, the pressing piece part 311 is made of a transparent, pressure-resistant and high-temperature resistant material, preferably a Pam board.
[0045] For those of ordinary skill in the art, without departing from the creative concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model.
Claims
1. A tabletting mechanism for masterbatch detection, characterized in that: include: Rack (1); A pressing assembly (2), the pressing assembly (2) being connected to the frame (1), the pressing assembly (2) being connected to a pressing head (27), and a heater (271) being provided in the pressing head (27); A push-pull assembly (3), the push-pull assembly (3) being arranged below the lower pressing assembly (2), the push-pull assembly (3) comprising a pressing plate (31), the pressing plate (31) comprising a pressing sheet portion (311), a heating portion (312) and a detecting portion (313), the pressing sheet portion (311) being slidably connected to the pressing plate (31), and the heating portion (312) and the detecting portion (313) being arranged inside the pressing plate (31); A limiting component (4), wherein the limiting component (4) is connected to the pressing plate (31) and the frame (1) to limit the pressing plate (31); A contact assembly (5), wherein the contact assembly (5) is arranged on the upper surface of the pressing plate (31) and fixes the pressing sheet portion (311).
2. The tablet pressing mechanism for masterbatch detection according to claim 1, characterized in that: The pressing assembly (2) comprises a pressing cylinder (21), a guide rod (22), an adapter plate (24) and a pressing plate (26); the pressing cylinder (21) is connected to the frame (1) via a mounting plate (23); the guide rod (22) passes through the mounting plate (23) and is connected to the adapter plate (24); the adapter plate (24) is connected to the movable end of the pressing cylinder (21); the pressing plate (26) is connected to the adapter plate (24) via a pressing rod (25); and the pressing head (27) is arranged on the lower surface of the pressing plate (26).
3. The tablet pressing mechanism for masterbatch detection according to claim 1, characterized in that: The push-pull assembly (3) further comprises a push-pull cylinder (32), a slide rail (33) and a slider (34); the push-pull cylinder (32) is arranged on one side of the frame (1); the slide rail (33) is arranged on the upper surface of the frame (1); one side of the slider (34) is connected to the movable end of the push-pull cylinder (32); both ends are slidably connected to the slide rail (33); and the pressure plate (31) is mounted on the upper surface of the slider (34).
4. The tablet pressing mechanism for masterbatch detection according to claim 1, characterized in that: The heating portion (312) is connected to the detection portion (313) via a slide groove (314), and the pressing portion (311) slides in the slide groove (314).
5. The tablet pressing mechanism for masterbatch detection according to claim 1, characterized in that: The detection unit (313) includes an illumination lamp (3131) and a detection camera (3132), and the illumination lamp (3131) is arranged outside the detection camera (3132).
6. The tablet pressing mechanism for masterbatch detection according to claim 3, characterized in that: The limiting assembly (4) comprises a limiting column (41) and a limiting block (42); the limiting column (41) is arranged along the movement direction of the slider (34); the limiting block (42) is arranged on a side of the slider (34) away from the push-pull cylinder (32); an elastic positioning bead (43) is arranged below the limiting block (42); and a positioning hole (44) matching the elastic positioning bead (43) is arranged on the frame (1).
7. The tablet pressing mechanism for masterbatch detection according to claim 1, characterized in that: The abutment assembly (5) comprises a V-shaped abutment plate (51) and a fixing bolt (52), and the V-shaped abutment plate (51) is rotatably connected to the pressure plate (31) via the fixing bolt (52).
8. The tablet pressing mechanism for masterbatch detection according to claim 1, characterized in that: The pressing portion (311) is a Pam plate.
Citation Information
Patent Citations
Tablet press for detecting impurities in master batch
CN219675626U