Strength testing device for metal product production

By designing a metal product strength test device with servo motor, transmission gear and mobile cover, the existing devices lack safety protection and automatic cleaning functions are solved, and higher detection safety and more convenient cleaning process are achieved.

CN222979272UActive Publication Date: 2025-06-13ELITE IND CO LTD
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Patent Information

Application Number
CN202421586653.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-13
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing metal product strength testing device lacks safety protection function and cannot effectively isolate metal blocks splashing when metal products break, and lacks automatic cleaning function, resulting in metal scraps and blocks scattering, affecting the testing equipment and increasing the cleaning burden of staff.

Method used

A strength testing device including a servo motor, transmission gear, curved rack and moving cover is designed. The servo motor drives the transmission gear to drive the curved rack and moving cover to move, forming a closed space to prevent metal blocks from splashing, and the cleaning mechanism is driven to automatically clean metal scraps and blocks through the moving cover.

Benefits of technology

It effectively improves the safety of the inspection process, prevents the inspection personnel from being injured, and realizes the automatic cleaning function, reduces the scattering of metal scraps and blocks in the inspection equipment, and reduces the cleaning burden of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal product production, in particular to a strength testing device for metal product production. According to the technical scheme, the device comprises a cleaning mechanism, a bottom box and a movable clamp, a fixed cover is fixedly installed at the top of the bottom box, a movable cover is movably installed on the inner side of the fixed cover through a sliding rail, a curved rack extending into a top base is fixedly installed at the top of the movable cover, and a transmission gear is installed on the inner side of the curved rack in a meshed mode; a servo motor is fixedly mounted at the top of the transmission gear; according to the utility model, the servo motor is electrified to operate to drive the transmission gear to rotate, the rotating transmission gear drives the movable cover to move through the curved rack in meshed connection, and the movable cover can be butted with the fixed cover to form a closed space, so that safety protection can be carried out when the tensile strength of a metal product is detected; and splashing metal blocks generated when the metal products are broken are effectively prevented, and the safety of the device in the detection process is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal product production, in particular to a strength testing device for metal product production. Background Art

[0002] The metal product industry includes the manufacture of structural metal products, metal tools, containers and metal packaging containers, stainless steel and similar daily metal products, etc. During the production of metal products, it is necessary to detect the strength of its products. Therefore, a strength testing device for metal product production is needed for detection. Among them, the "tensile strength testing device for metal products" disclosed in the patent application number "CN218766365U" has solved the problems that the existing tensile strength testing devices usually adopt manual holding or a relatively single tensile method for stretching, resulting in low testing efficiency, large deviation in the test results, and there is no better way to fix the metal products during the stretching process. However, in actual use, there are still many defects in the strength testing devices for metal products with similar structures. For example, they do not have a safety protection function. When the metal product breaks during the tensile strength detection, it cannot block the metal block, resulting in easy injury to the detection personnel and reducing the safety of the device during detection; they do not have the function of automatically collecting metal scraps and metal blocks, resulting in metal scraps and metal blocks being scattered in the detection equipment, affecting the detection of the detection equipment and increasing the cleaning burden of the staff. Therefore, a strength testing device for metal product production needs to be designed. Content of the Utility Model

[0003] The purpose of the utility model is to provide a strength testing device for metal product production to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A strength testing device for metal product production, including a cleaning mechanism, a bottom box and a moving fixture. A fixed cover is fixedly installed on the top of the bottom box, a top seat is fixedly installed on the top of the fixed cover, a moving cover is movably installed inside the fixed cover through a slide rail, a curve rack extending into the top seat is fixedly installed on the top of the moving cover, a transmission gear is meshed and installed inside the curve rack, a servo motor is fixedly installed on the top of the transmission gear, a cleaning mechanism is fixedly installed on the inner wall of the moving cover, and the cleaning mechanism includes a chute rod. An extension rod is installed inside the chute rod through a return spring, a cleaning brush is fixedly installed at the bottom of the extension rod, and cleaning strips are fixedly installed on both sides of the bottom of the chute rod. A chute frame is fixedly installed on the top of the bottom box.

[0005] The servo motor is energized to drive the transmission gear to rotate. The rotating transmission gear drives the moving cover to move through the meshed curved rack. The moving moving cover can be docked with the fixed cover to form a closed space, so as to provide safety protection during the tensile strength test of metal products, effectively block the flying metal blocks when the metal products break, ensure the safety of the testing personnel, and improve the safety of the device during testing; The moving cleaning mechanism is driven by the moving moving cover to move. The moving cleaning mechanism can clean the metal scraps and metal blocks on the top of the bottom box. The cleaned metal scraps and metal blocks enter the dust collection drawer through the dust collection holes, realizing the function of automatically collecting metal scraps and metal blocks, which is convenient for the recycling and utilization of metal scraps and metal blocks.

[0006] Preferably, a controller is embedded and installed on the front surface of the top seat, and a moving groove is opened inside the top seat. The controller is energized and operates through wires with the servo motor, the tensile force sensor, and the driving motor, which is convenient for intelligent control of the device operation. And the moving groove can provide a moving position for the moving cover, ensuring the stability of the moving cover movement.

[0007] Preferably, two sets of lead screws are rotatably installed inside the chute frame. The top of the lead screw is fixedly installed with a gear transmission belt group extending into the top seat. And one side of the top of the gear transmission belt group is fixedly installed with a driving motor. The bottom of the chute frame is fixedly installed with a fixed clamp. And the driving motor is fixed inside the top seat through a fixing plate. The driving motor is energized to drive the gear transmission belt group to rotate. The rotating gear transmission belt group drives the two sets of lead screws to rotate synchronously. The two sets of lead screws rotating synchronously drive the lead screw nut seat to move. The moving lead screw nut seat drives the moving clamp to stretch one end of the metal product through the tensile force sensor.

[0008] Preferably, one end of the telescopic rod is fixedly installed with an axle frame, and a moving roller is rotatably installed inside the axle frame. The moving roller can assist the telescopic rod to move, improving the flexibility of the telescopic rod movement.

[0009] Preferably, a dust collection drawer is movably installed inside the bottom box, and a dust collection hole is opened on one side of the top of the bottom box. The cleaned metal scraps and metal blocks enter the dust collection drawer through the dust collection hole. The dust collection drawer is convenient for collecting metal scraps and metal blocks, which is convenient for the staff to handle uniformly.

[0010] Preferably, a lead screw nut seat is movably installed inside the chute frame. The bottom of the lead screw nut seat is fixedly installed with a tensile force sensor. The bottom of the tensile force sensor is fixedly installed with a moving clamp. And both ends of the lead screw nut seat are threadedly connected to the outside of the lead screw. The tensile force sensor is convenient for detecting the tensile force of the moving clamp on the metal product and transmitting the detected electrical signal to the controller for display and recording.

[0011] Preferably, the moving fixture includes a mounting plate. On one side of the bottom of the mounting plate, a fixed jaw is fixedly installed. On the other side of the bottom of the mounting plate, a threaded rod is threadedly installed. One end of the threaded rod is installed with a moving jaw through a rotating shaft. Rotating the threaded rod makes it move in a threaded manner on one side of the bottom of the mounting plate. The moving threaded rod drives the moving jaw to move. The moving moving jaw cooperates with the fixed jaw to clamp one end of the metal product.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. When the servo motor is powered on and runs, it drives the transmission gear to rotate. The rotating transmission gear drives the moving cover to move through the curve rack connected by meshing. The moving moving cover can be docked with the fixed cover to form a closed space, so as to provide safety protection during the tensile strength test of the metal product, effectively block the flying metal blocks when the metal product breaks, ensure the safety of the testing personnel, and improve the safety of the device during testing.

[0014] 2. The moving moving cover drives the cleaning mechanism to move. The moving cleaning mechanism can clean the metal scraps and metal blocks on the top of the bottom box. The cleaned metal scraps and metal blocks enter the dust collection drawer through the dust collection holes, realizing the function of automatically collecting metal scraps and metal blocks, which is convenient for recycling metal scraps and metal blocks. Description of the Drawings

[0015] Figure 1 is the internal structure schematic diagram of the present utility model;

[0016] Figure 2 is the overall structure schematic diagram of the present utility model;

[0017] Figure 3 is the sectional structure schematic diagram of the present utility model;

[0018] Figure 4 is the sectional structure schematic diagram of the chute rack of the present utility model;

[0019] Figure 5 is the partial structure schematic diagram of the cleaning mechanism of the present utility model;

[0020] Figure 6 is the partial structure schematic diagram of the moving fixture of the present utility model.

[0021] In the figure: 1. Top seat; 101. Controller; 2. Slide groove frame; 201. Lead screw; 202. Gear transmission belt set; 203. Fixed fixture; 3. Fixed cover; 301. Moving cover; 302. Curved rack; 303. Transmission gear; 304. Servo motor; 4. Cleaning mechanism; 401. Slide groove rod; 402. Telescopic rod; 403. Moving roller; 404. Cleaning brush; 405. Cleaning strip; 406. Return spring; 5. Bottom box; 501. Slide rail; 502. Dust collection hole; 503. Dust collection drawer; 6. Moving fixture; 601. Mounting plate; 602. Fixed jaw; 603. Threaded rod; 604. Moving jaw; 7. Threaded sleeve seat; 701. Tensile sensor; 8. Driving motor. Detailed implementation mode

[0022] The technical solutions of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0023] Embodiment 1

[0024] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 shown, a strength testing device for metal product production proposed by the present utility model includes a cleaning mechanism 4, a bottom box 5 and a moving fixture 6. A dust collection drawer 503 is movably installed inside the bottom box 5, and a dust collection hole 502 is opened on one side of the top of the bottom box 5. A fixed cover 3 is fixedly installed on the top of the bottom box 5, a top seat 1 is fixedly installed on the top of the fixed cover 3, a moving cover 301 is movably installed inside the fixed cover 3 through a slide rail 501, a curved rack 302 extending into the inside of the top seat 1 is fixedly installed on the top of the moving cover 301, a transmission gear 303 is meshingly installed inside the curved rack 302, a servo motor 304 is fixedly installed on the top of the transmission gear 303, and a cleaning mechanism 4 is fixedly installed on the inner wall of the moving cover 301;

[0025] A slide groove frame 2 is fixedly installed on the top of the bottom box 5. Two groups of lead screws 201 are rotatably installed inside the slide groove frame 2. A gear transmission belt set 202 extending into the inside of the top seat 1 is fixedly installed on the top of the lead screw 201, and a driving motor 8 is fixedly installed on one side of the top of the gear transmission belt set 202. A fixed fixture 203 is fixedly installed on the bottom of the slide groove frame 2;

[0026] A wire sleeve seat 7 is movably installed inside the chute frame 2, and a tension sensor 701 is fixedly installed at the bottom of the wire sleeve seat 7. A moving fixture 6 is fixedly installed at the bottom of the tension sensor 701. The moving fixture 6 includes a mounting plate 601. A fixed jaw 602 is fixedly installed on one side of the bottom of the mounting plate 601. A threaded rod 603 is threadedly installed on the other side of the bottom of the mounting plate 601. One end of the threaded rod 603 is installed with a moving jaw 604 through a rotating shaft.

[0027] Based on the working principle of the strength testing device for metal product production in Embodiment 1: One end of the metal product is clamped by the fixed fixture 203, and by rotating the threaded rod 603 to perform threaded movement on one side of the bottom of the mounting plate 601, the moving threaded rod 603 drives the moving jaw 604 to move. The moving moving jaw 604 cooperates with the fixed jaw 602 to clamp one end of the metal product;

[0028] When the servo motor 304 is energized and runs to drive the transmission gear 303 to rotate, the rotating transmission gear 303 drives the moving cover 301 to move through the curve rack 302 connected by meshing. The moving moving cover 301 can be docked with the fixed cover 3 to form a closed space, so as to provide safety protection during the tensile strength detection of the metal product;

[0029] The driving motor 8 is energized and runs to drive the gear transmission belt group 202 to rotate. The rotating gear transmission belt group 202 drives the two lead screws 201 to rotate synchronously. The two synchronously rotating lead screws 201 drive the wire sleeve seat 7 to move. The moving wire sleeve seat 7 drives the moving fixture 6 to stretch one end of the metal product through the tension sensor 701. At the same time, the tension sensor 701 detects the tension of the moving fixture 6 on the metal product and transmits the detected electrical signal to the controller 101 for display and recording, thereby realizing the strength testing work of metal product production;

[0030] The moving cleaning mechanism 4 is driven by the moving moving cover 301 to move. The moving cleaning mechanism 4 can sweep the metal waste chips and metal blocks on the top of the bottom box 5. The swept metal waste chips and metal blocks enter the inside of the dust collection drawer 503 through the dust collection holes 502, realizing the function of automatically collecting metal waste chips and metal blocks, which is convenient for recycling metal waste chips and metal blocks.

[0031] Embodiment 2

[0032] Such as Figure 1 、 Figure 2 、 Figure 3 and Figure 5As shown in the figure, a strength testing device for metal product production proposed by the present utility model further includes, compared with the first embodiment: a controller 101 is embedded and installed on the front surface of the top seat 1, and a moving groove is formed inside the top seat 1. The cleaning mechanism 4 includes a sliding groove rod 401. An extended telescopic rod 402 is installed inside the sliding groove rod 401 through a return spring 406. A cleaning brush 404 is fixedly installed at the bottom of the telescopic rod 402. Cleaning strips 405 are fixedly installed on both sides of the bottom of the sliding groove rod 401. One end of the telescopic rod 402 is fixedly installed with an axle bracket, and a moving roller 403 is rotatably installed inside the axle bracket.

[0033] In this embodiment, as Figure 1 , Figure 2 , Figure 3 shown, the controller 101 is powered on and operates through wires with the servo motor 304, the tension sensor 701, and the drive motor 8, facilitating the intelligent control of the device operation. And the moving groove can provide a moving position for the moving cover 301, ensuring the stability of the movement of the moving cover 301; as Figure 5 shown, during the movement of the cleaning mechanism 4, the telescopic rod 402 is reset by the return spring 406, so that the telescopic lengths of the sliding groove rod 401 and the telescopic rod 402 are adjusted according to the bottom shape of the sliding groove frame 2. The reset telescopic rod 402 drives the moving roller 403 to keep in contact and roll with the sliding groove frame 2, facilitating the movement of the cleaning mechanism 4. The cleaning brush 404 at the bottom of the sliding groove rod 401 and the cleaning strip 405 at the bottom of the telescopic rod 402 can sweep and collect the metal waste chips and metal blocks at the bottom of the sliding groove frame 2.

[0034] The above specific embodiments are only several preferred embodiments of the present utility model. Based on the technical solution of the present utility model and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A strength testing device for metal product production, comprising a cleaning mechanism (4), a bottom box (5) and a movable fixture (6), characterized in that: A fixed cover (3) is fixedly mounted on the top of the bottom box (5), a top seat (1) is fixedly mounted on the top of the fixed cover (3), a movable cover (301) is movably mounted on the inner side of the fixed cover (3) via a slide rail (501), a curved rack (302) extending to the inside of the top seat (1) is fixedly mounted on the top of the movable cover (301), a transmission gear (303) is meshedly mounted on the inner side of the curved rack (302), and a servo motor is fixedly mounted on the top of the transmission gear (303). The movable cover (304) is provided with a cleaning mechanism (4) fixedly mounted on the inner wall of the movable cover (301), and the cleaning mechanism (4) comprises a slide rod (401), an extended telescopic rod (402) is mounted inside the slide rod (401) via a return spring (406), a cleaning brush (404) is fixedly mounted on the bottom of the telescopic rod (402), and cleaning strips (405) are fixedly mounted on both sides of the bottom of the slide rod (401), and a slide frame (2) is fixedly mounted on the top of the bottom box (5).

2. A strength testing device for metal product production according to claim 1, characterized in that: A controller (101) is embedded and installed on the front side of the top seat (1), and a movable groove is provided inside the top seat (1).

3. A strength testing device for metal product production according to claim 1, characterized in that: Two groups of screw rods (201) are rotatably mounted inside the slide frame (2), a gear transmission belt group (202) extending to the inside of the top seat (1) is fixedly mounted on the top of the screw rods (201), and a driving motor (8) is fixedly mounted on one side of the top of the gear transmission belt group (202), and a fixing fixture (203) is fixedly mounted on the bottom of the slide frame (2).

4. A strength testing device for metal product production according to claim 1, characterized in that: A shaft frame is fixedly mounted on one end of the telescopic rod (402), and a movable roller (403) is rotatably mounted inside the shaft frame.

5. A strength testing device for metal product production according to claim 1, characterized in that: A dust collection drawer (503) is movably installed inside the bottom box (5), and a dust collection hole (502) is opened on one side of the top of the bottom box (5).

6. A strength testing device for metal product production according to claim 1, characterized in that: A thread sleeve seat (7) is movably mounted inside the slide slot frame (2), a tension sensor (701) is fixedly mounted at the bottom of the thread sleeve seat (7), and a movable clamp (6) is fixedly mounted at the bottom of the tension sensor (701).

7. A strength testing device for metal product production according to claim 1, characterized in that: The movable clamp (6) comprises a mounting plate (601), a fixed clamping jaw (602) is fixedly mounted on one side of the bottom of the mounting plate (601), a threaded rod (603) is threadedly mounted on the other side of the bottom of the mounting plate (601), and a movable clamping jaw (604) is mounted on one end of the threaded rod (603) via a rotating shaft.

Citation Information

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