Automatic wrapping device for coil taping
By designing an automatic wrapping device using six-axis robotic arm and belt disc assembly, the existing wrapping machines cannot wrap the nose of the coil and are difficult to control the expansion force of the insulating tape, and automatic wrapping and sliding force control of various coils is achieved, improving the quality and flexibility of the wrapping tape.
Patent Information
- Application Number
- CN202421676905.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing belt wrappers cannot effectively wrap the nose part of the coil, which limits its application range and is difficult to independently control the expansion force of the insulating tape, resulting in uneven winding.
An automatic winding device for coil belt wrap is designed, using a six-axis robotic arm and belt disc assembly, which can automatically adapt to coils of different shapes and sizes, and realize the independent expansion force control of the insulating tape through tightening core and friction disc assembly.
It realizes automatic tape wrapping for various curved coils and rotary coils, ensuring the insulation performance and stability of the coils, and also has the function of independently controlling the expansion force of the insulating tape, improving the quality and flexibility of the tape wrapping.
Smart Images

Figure CN222980306U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tape wrapping machines, and particularly relates to an automatic winding device for coil tape wrapping. Background Art
[0002] A coil tape wrapping machine is a special wrapping device for various coils, mainly used for the winding and processing of various types of coils in the electrical field. It can realize the full-automatic winding of insulating tape on the coil, which not only enhances the insulation performance of the coil, but also improves the overall stability and durability of the coil.
[0003] Most of the existing tape wrapping machines can only wrap the non-nose end of the coil, but cannot wrap the nose end part of the coil, resulting in great limitations in the use of the existing tape wrapping machines. At the same time, the wrapping head can adjust the tension of the insulating tape according to its own needs to avoid phenomena such as the loosening of the wound coil.
[0004] Therefore, the utility model provides an automatic winding device for coil tape wrapping to solve the above problems. Summary of the Utility Model
[0005] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an automatic winding device for coil tape wrapping to solve the problems of being applicable to various curved coils and rotary coils and being able to independently control the tension of the insulating tape.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0007] An automatic winding device for coil tape wrapping includes a base, on the upper part of which a robotic arm control seat is slidably connected. At the top of the robotic arm control seat, a six-axis robotic arm is provided. At the output end of the six-axis robotic arm, a wrapping head is installed. The wrapping head has an annular structure with one side open. On the inner wall of the wrapping head, a rotating ring is rotatably connected. On the inner side wall of the rotating ring, a tape reel assembly, a guide rod assembly, and a balance disk are sequentially and fixedly installed. This device can, through the mutual cooperation of the base and the six-axis robotic arm, enable the wrapping head to move and maintain its posture. At the same time, the rotating wrapping head can be displaced through the base, realizing that this device can automatically perform the wrapping of coils with different shapes and sizes, so that this device can be applicable to the tape wrapping of various coils with different bending degrees and rotary coils.
[0008] Preferably, the tape reel assembly includes a fixed seat and a tape reel seat. The tape reel seat is rotatably connected to the fixed seat. A fixing bolt is installed at the center of the tape reel seat. On the surface of the tape reel seat, a clamping block is provided. The clamping block is flexible. The number of the clamping blocks is multiple, and the multiple clamping blocks are uniformly arranged along the circumferential direction of the fixing bolt.
[0009] Preferably, a first thrust bearing, a compression spring, and a second thrust bearing are sequentially installed on the outer wall of the fixing bolt and above the belt disc seat. The bottom of the fixing bolt passes through the center of the belt disc seat, and a friction disc is installed at the center of the lower part of the belt disc seat where the fixing bolt is located. The bottom of the friction disc is slidably abutted against the upper part of the fixing seat.
[0010] Preferably, a tensioning core is clamped inside the clamping block, and protrusions are arranged radially along the outer ring of the tensioning core. When the device is in use, the wrapping head is controlled to rotate by a six-axis robotic arm. At the same time, under the action of the robotic arm control seat and the base, the six-axis robotic arm is driven to displace, realizing diverse tape wrapping. When installing the insulating tape, first, the inner ring of the insulating tape is clamped on the outer wall of the clamping block, and then by installing the tensioning core, the tensioning core rotates, enabling the protrusions on the tensioning core to tighten the inner hole of the insulating tape, achieving the function of restricting the insulating tape, thereby realizing the fixation of the insulating tape. At the same time, when the tensioning core of the device is installed, through rotational limiting and a slow increase in diameter, the belt disc seat of the device can be suitable for the use and installation of insulating tapes with various different diameters. When it is necessary to control the tension, by rotating the fixing bolt to squeeze the compression spring, the friction force between the friction disc and the fixing seat is changed, realizing the control of the tension of the insulating tape.
[0011] The beneficial effects of the present utility model are as follows:
[0012] 1. Through the mutual cooperation of the base and the six-axis robotic arm, the device can make the wrapping head move and maintain its posture. At the same time, the rotating wrapping head can be displaced through the base, enabling the device to automatically wrap different-shaped and sized coils, making the device suitable for wrapping tapes around coils with various bending degrees and rotary coils.
[0013] 2. When the tensioning core of the device is installed, through rotational limiting and a slow increase in diameter, the belt disc seat of the device can be suitable for the use and installation of insulating tapes with various different diameters. When it is necessary to control the tension, by rotating the fixing bolt to squeeze the compression spring, the friction force between the friction disc and the fixing seat is changed, realizing the control of the tension of the insulating tape. Description of the Drawings
[0014] Figure 1 It is a front-view three-dimensional schematic diagram of the present utility model;
[0015] Figure 2 It is a three-dimensional schematic diagram of the wrapping head of the present utility model;
[0016] Figure 3 It is a three-dimensional schematic diagram of the belt disc assembly of the present utility model;
[0017] Figure 4This is a schematic diagram of the explosion of the tape reel seat of the present utility model.
[0018] In the figure: 1, base; 2, robotic arm control seat; 3, six-axis robotic arm; 4, wrapping head; 5, rotating ring; 6, tape reel assembly; 60, fixing bolt; 61, fixing seat; 62, tape reel seat; 63, clamping block; 64, first thrust bearing; 65, compression spring; 66, second thrust bearing; 69, friction disc; 7, guide rod assembly; 8, balance disc; 9, tensioning core. Specific embodiments
[0019] The following will refer to the reference drawings to describe the embodiments of the present utility model in detail. Those skilled in the art should understand that these embodiments are only used to explain the technical principle of the present utility model and are not intended to limit the protection scope of the present utility model.
[0020] An automatic wrapping device for coil tape, as shown in the attached Figures 1-3 figure, includes a base 1. A robotic arm control seat 2 is slidably connected to the upper part of the base 1. A six-axis robotic arm 3 is arranged at the top of the robotic arm control seat 2. A wrapping head 4 is installed at the output end of the six-axis robotic arm 3. The wrapping head 4 has an annular structure with one side open. A rotating ring 5 is rotatably connected to the inner wall of the wrapping head 4. A tape reel assembly 6, a guide rod assembly 7 and a balance disc are sequentially and fixedly installed on the inner side wall of the rotating ring 5. Through the mutual cooperation of the base 1 and the six-axis robotic arm 3, this device can make the wrapping head 4 move and maintain its posture. At the same time, the rotating wrapping head can displace through the base, realizing that this device can automatically wrap coils of different shapes and sizes, so that this device can be applicable to coils with various bending degrees and rotary coils for tape wrapping.
[0021] As shown in the attached Figures 2-3 figure, the tape reel assembly 6 includes a fixing seat 61 and a tape reel seat 62. The tape reel seat 62 is rotatably connected to the fixing seat 61. A fixing bolt 60 is installed at the center of the tape reel seat 62. Clamping blocks 63 are arranged on the surface of the tape reel seat 62. The clamping blocks 63 are flexible, and the number of the clamping blocks 63 is multiple. The multiple clamping blocks 63 are evenly arranged along the circumferential direction of the fixing bolt 60.
[0022] As shown in the attached Figures 2-3 figure, a first thrust bearing 64, a compression spring 65 and a second thrust bearing 66 are sequentially installed on the outer wall of the fixing bolt 60 and above the tape reel seat 62. The bottom of the fixing bolt 60 passes through the center of the tape reel seat 62. A friction disc 69 is installed at the center of the lower part of the tape reel seat 62 where the fixing bolt 60 is located. The bottom of the friction disc 69 is slidably abutted against the upper part of the fixing seat 61.
[0023] As shown in the attached Figures 2-3As shown, a tensioning core 9 is clamped inside the inner wall of the clamping block 63, and protrusions are arranged radially along the outer circle of the tensioning core 9. When the device is in use, the wrapping head is controlled to rotate by the six-axis robotic arm 3. At the same time, under the action of the robotic arm control base 2 and the base 1, the six-axis robotic arm 3 is driven to displace, realizing diverse tape wrapping. When installing the insulating tape, first, the inner circle of the insulating tape is clamped on the outer wall of the clamping block 63, and then by installing the tensioning core 9, the tensioning core 9 rotates, realizing that the protrusions on the tensioning core 9 tighten the inner hole of the insulating tape, achieving the function of limiting the insulating tape, thereby realizing the fixation of the insulating tape. At the same time, when the tensioning core 9 of the device is installed, through rotational limiting and a slow increase in diameter, the tape reel seat 62 of the device can be suitable for the use and installation of insulating tapes with various different diameters. When it is necessary to control the tension, by rotating the fixing bolt to squeeze the compression spring, the friction force between the friction disc and the fixing seat is changed, realizing the control of the tension of the insulating tape.
[0024] It should be noted that in the description of the present utility model, the terms indicating directions or positional relationships such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] In addition, it should also be noted that in the description of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] So far, the technical solutions of the present utility model have been described in combination with the preferred embodiments shown in the drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present utility model is obviously not limited to these specific embodiments. Without departing from the principle of the present utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present utility model.
Claims
1. An automatic wrapping device for coil wrapping, characterized in that: The invention comprises a base (1), the upper part of which is slidably connected to a robot control seat (2), the top of which is provided with a six-axis robot (3), the output end of which is provided with a winding head (4), the winding head (4) being an annular structure with one side being open, the inner wall of which is rotatably connected to a rotating ring (5), and the inner side wall of which is fixedly provided with a belt reel assembly (6), a guide rod assembly (7) and a balancing plate (8) in sequence.
2. The automatic wrapping device for coil tape according to claim 1, characterized in that: The reel assembly (6) comprises a fixed seat (61) and a reel seat (62); the fixed seat (61) is rotatably connected to the reel seat (62); a fixing bolt (60) is installed at the center of the reel seat (62); a clamping block (63) is arranged on the surface of the reel seat (62); the clamping block (63) is flexible; there are a plurality of clamping blocks (63); and the plurality of clamping blocks (63) are evenly arranged along the circumferential direction of the fixing bolt (60).
3. The automatic wrapping device for coil tape according to claim 2, characterized in that: A first thrust bearing (64), a compression spring (65) and a second thrust bearing (66) are installed in sequence on the outer wall of the fixing bolt (60) and located on the upper part of the belt reel seat (62); the bottom of the fixing bolt (60) passes through the center of the belt reel seat (62); a friction plate (69) is installed on the fixing bolt (60) at the center of the lower part of the belt reel seat (62); the bottom of the friction plate (69) is in contact with the upper sliding surface of the fixing seat (61).
4. The automatic wrapping device for coil tape according to claim 3, characterized in that: The inner wall of the clamping block (63) is clamped with a tensioning core (9), and the outer ring of the tensioning core (9) is provided with a protrusion in the radial direction.