Motor stator coil removing device

By designing the feeding device and storage box in the motor stator coil disassembly device, the automatic movement and position limitation of the motor to be maintained is achieved, the problem of accidental collisions in existing equipment is solved, and the disassembly efficiency and safety are improved.

CN222981390UActive Publication Date: 2025-06-13XINJIANG XIANGJI ELECTRICAL EQUIP REPAIR CO LTD

Patent Information

Application Number
CN202421487990.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-06-13
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

When the clamping parts and the tangent blade are close to each other, the existing motor stator coil disassembly equipment is prone to damage or deformation of the product shell due to accidental collision, and the disassembly process is time-consuming and laborious.

Method used

A motor stator coil wire removal device is designed, and the feeding device and storage box are used to place the motor to be maintained and restrict its position. By driving the cylinder and installing slide, the motor will be automatically moved below the wire removal tool machine to avoid accidental collisions.

Benefits of technology

It effectively prevents damage to the motor housing and deformation of the tangent blade, simplifies the disassembly process, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor stator coil disassembling device, which comprises an operation table, a support frame, a lifting push cylinder, a mounting box, an adjusting handle, an adjusting screw rod, a mounting sliding arm, a coil disassembling knife machine and a feeding device, the feeding device is arranged, the motor to be maintained is placed and limited through the storage box, the motor to be maintained can move along with the storage box, and then a transmission push cylinder is started to pull an installation sliding block to move inwards; by arranging the guide sliding rail, the mounting sliding block with the storage box moves to the position below the mounting box under the limitation of the guide sliding rail, then cutting is facilitated, a to-be-maintained motor is pushed by the feeding device to automatically move to the position below the stitch removing knife machine, and the situation that collision contact occurs in advance due to accidents in the process of placing the to-be-maintained motor is prevented, so that the service life of the to-be-maintained motor is prolonged. And a product shell is damaged or the wire cutter is collided and deformed.
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Description

Technical Field

[0001] The utility model relates to the field related to motor maintenance, in particular to a device for removing stator coils of a motor. Background Art

[0002] After the stator coil of a small motor is burned out, it needs to be removed and replaced with a new coil. The current disassembly method is as follows: First, manually use a chisel and a hammer to cut off one end of the stator coil, and then use a crowbar and pliers to pull out the coil from the other end of the coil from the stator core. This is time-consuming and laborious, and there are burrs remaining at the root after manually cutting the stator coil, which is not conducive to subsequent pulling out.

[0003] The Chinese patent document with the publication number CN214591047U discloses a device for removing stator coils of a motor. The device fixes the motor stator on the installation base through a clamping member, manipulates the driving handle to rotate the driving lead screw, and at the same time drives the tangent support and the wire pulling support to move along the guide rail, so that the tangent knife on the tangent support is placed directly above the motor stator. By controlling the driving motor and the lifting motor, during the downward movement of the support arm, the tangent knife is driven to rotate by the driving shaft to cut off one end of the coil of the motor stator, thus facilitating the staff to remove the old coil.

[0004] However, in the original device, the distance between the clamping member and the tangent knife is very close, so that the staff needs to pay special attention to the distance between the product and the tangent knife to prevent the product and the tangent knife from colliding and contacting in advance due to an accident, resulting in damage to the product shell or deformation of the tangent knife due to impact. Therefore, there are still deficiencies in the placement structure of the original device. Summary of the Utility Model

[0005] Therefore, to solve the above deficiencies, the utility model provides a device for removing stator coils of a motor.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A device for removing the wire of a motor stator coil, comprising an operating table, a support frame, a lifting push cylinder, an installation box, an adjusting handle, an adjusting screw rod, an installation sliding arm, a wire removing knife machine, and a feeding device. A support frame is arranged on the top of the operating table. The lifting push cylinder is installed on the top of the support frame. The lifting push cylinder is slidably connected to the top of the installation box. The installation box is slidably connected to the right end of the support frame. An adjusting handle is installed at the right end of the installation box. The adjusting handle is fixed to the right end of the adjusting screw rod. The adjusting screw rod is rotatably connected to the inside of the installation box. The adjusting screw rod is in threaded cooperation with the rear end of the installation sliding arm. The installation sliding arm is slidably connected to the front end of the installation box. A wire removing knife machine is installed at the bottom of the installation sliding arm. The feeding device is fixed to the top of the operating table. The feeding device comprises a housing, a driving push cylinder, an installation slider, a guiding slide rail, and a storage box. The housing is fixed to the top of the operating table. The driving push cylinder is installed inside the housing. The driving push cylinder is drivingly connected to the left end of the installation slider. The installation slider is slidably connected to the top of the guiding slide rail. A storage box is arranged on the top of the installation slider. The guiding slide rail is fixed to the lower end inside the housing. The storage box is slidably connected to the top of the housing.

[0007] As a further scheme of the utility model, the storage box comprises a storage frame, a limiting plate, and a support block. The storage frame is fixed to the top of the support block. The limiting plate is arranged inside the storage frame. The support block is fixed to the top of the installation slider.

[0008] As a further scheme of the utility model, a rectangular chute is arranged on the top of the housing.

[0009] As a further scheme of the utility model, the driving push cylinder and the guiding slide rail are arranged horizontally in the housing at the same level.

[0010] As a further scheme of the utility model, there are two groups of guiding slide rails, and both groups of guiding slide rails are slidably matched with the bottom of the storage box.

[0011] As a further scheme of the utility model, the driving push cylinder adopts an electric push rod of the DTT series.

[0012] As a further scheme of the utility model, the top of the storage frame is of a hollow structure, which is convenient for putting the device into the inside of the storage frame.

[0013] As a further scheme of the utility model, the limiting plates are in groups of two, and the two groups of limiting plates are symmetrically arranged inside the storage frame to ensure that the limiting plates arranged on both sides can play a role in restricting the device placed inside the storage frame.

[0014] Compared with the prior art, the utility model provides a motor stator coil wire removal device, which has the following beneficial effects:

[0015] 1. In the utility model, a feeding device is provided, and a storage box is provided to place and limit the motor to be maintained, so that the motor to be maintained can move with the storage box, and when the transmission push cylinder is started, the installation slide block is pulled to move inward, so that the installation slide block moves with the storage box to the bottom of the installation box under the restriction of the guide rail, so as to facilitate cutting, and then the motor to be maintained is pushed by the feeding device to automatically move to the bottom of the wire cutting machine, so as to prevent the problem of premature collision and contact due to accidents during the placement of the motor to be maintained, resulting in damage to the product shell or deformation of the wire cutting knife due to collision.

[0016] 2. The utility model provides a storage box, and the motor to be maintained is placed inside the storage box, and the coil is facing the top for easy cutting. The four corners of the motor to be maintained are supported by the limiting plate, so that the motor to be maintained is restricted inside the storage box. The support block cooperates with the installation slider to drive the motor to be maintained to move horizontally, thereby achieving the effect of placing and restricting the motor to be maintained by providing a storage box, so that the motor to be maintained can move with the storage box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the plane structure of the utility model;

[0019] Figure 3 This is a three-dimensional structural schematic diagram of the feeding device of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the feeding device of the utility model from a top view;

[0021] Figure 5 It is a schematic diagram of the structure of the storage box of the utility model.

[0022] Among them: operating table-1, supporting frame-2, lifting push cylinder-3, installing box-4, adjusting handle-5, adjusting screw-6, installing slide arm-7, thread removing knife machine-8, feeding device-9, shell-91, transmission push cylinder-92, installing slide block-93, guide slide rail-94, storage box-95, storage frame-951, limiting plate-952, support block-953. DETAILED DESCRIPTION

[0023] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.

[0024] See alsoFigure 1 and Figure 2 , in the embodiment of the present utility model:

[0025] A device for removing the wire of a motor stator coil, comprising an operating table 1, a support frame 2, a lifting push cylinder 3, an installation box 4, an adjusting handle 5, an adjusting lead screw 6, an installation sliding arm 7, a wire removing knife machine 8, and a feeding device 9. A support frame 2 is arranged on the top of the operating table 1. The lifting push cylinder 3 is installed on the top of the support frame 2. The lifting push cylinder 3 is slidably connected with the top of the installation box 4. The installation box 4 is slidably connected with the right end of the support frame 2. An adjusting handle 5 is installed at the right end of the installation box 4. The adjusting handle 5 is fixed to the right end of the adjusting lead screw 6. The adjusting lead screw 6 is rotatably connected with the inside of the installation box 4. The adjusting lead screw 6 is in threaded cooperation with the rear end of the installation sliding arm 7. The installation sliding arm 7 is slidably connected with the front end of the installation box 4. A wire removing knife machine 8 is installed at the bottom of the installation sliding arm 7. The feeding device 9 is fixed to the top of the operating table 1.

[0026] Reference Figure 3 and Figure 4 , in the embodiment of the present utility model:

[0027] The feeding device 9 comprises a housing 91, a driving push cylinder 92, an installation slider 93, a guiding slide rail 94, and a storage box 95. The housing 91 is fixed to the top of the operating table 1. The driving push cylinder 92 is installed inside the housing 91. The driving push cylinder 92 is in driving connection with the left end of the installation slider 93. The installation slider 93 is slidably connected with the top of the guiding slide rail 94. A storage box 95 is arranged on the top of the installation slider 93. The guiding slide rail 94 is fixed to the lower end inside the housing 91. The storage box 95 is slidably connected with the top of the housing 91.

[0028] Reference Figure 5 , in the embodiment of the present utility model:

[0029] The storage box 95 comprises a storage frame 951, a limiting plate 952, and a support block 953. The storage frame 951 is fixed to the top of the support block 953. The limiting plate 952 is arranged inside the storage frame 951. The support block 953 is fixed to the top of the installation slider 93.

[0030] Reference Figures 1 - 5, during use, place the operating table 1 horizontally on the ground so that the equipment can work stably. Place the motor to be maintained inside the storage frame 951 with the coil facing upwards, which facilitates the wire cutting machine 8 to cut the coil. Then, use the limiting plate 952 to hold the four corners of the motor to be maintained, thereby restricting the motor to be maintained inside the storage frame 951. Also, the support block 953 cooperates with the installation slider 93 to drive the motor to be maintained to move horizontally. By setting up the storage box 95 to place and restrict the motor to be maintained, the motor to be maintained can move along with the storage box 95. Start the transmission push cylinder 92 to pull the installation slider 93 to move inward, so that the installation slider 93 drives the storage box 95 to move under the restriction of the guiding slide rail 94 to the lower part of the installation box 4, which is convenient for cutting. Thus, it can be achieved that the feeding device 9 pushes the motor to be maintained to automatically move under the wire cutting machine 8, preventing the problem of accidental collision and contact during the process of placing the motor to be maintained, resulting in damage to the product shell or deformation of the tangent knife due to collision.

[0031] Furthermore, manually rotate the adjustment handle 5 to make the adjustment handle 5 drive the adjustment screw rod 6 to rotate, causing the adjustment screw rod 6 to move horizontally with the rear end of the installation sliding arm 7. When the installation sliding arm 7 moves to the upper position of the motor to be maintained, start the lifting push cylinder 3 to push the installation box 4 to move downward along the operating table 1, so that the installation sliding arm 7 can move along with the installation box 4. Then start the wire cutting machine 8 to cut the old coil, enabling the old coil to be quickly removed by the staff, effectively improving the work efficiency of the staff in replacing the coil.

[0032] The control mode of the present utility model is controlled by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the field. And the present utility model is mainly used to protect mechanical devices, so the control mode and wiring layout will not be explained in detail in this utility model.

[0033] The control mode of the present utility model is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The power supply is also common knowledge in the field. And the present utility model is mainly used to protect mechanical devices, so the control mode and circuit connection will not be explained in detail in this utility model.

[0034] The above are only the preferred examples of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A motor stator coil wire removal device, comprising an operating table (1), a support frame (2), a lifting push cylinder (3), an installation box (4), an adjustment handle (5), an adjustment screw rod (6), an installation slide arm (7), a wire removal knife (8), and a feeding device (9), wherein the top of the operating table (1) is provided with a support frame (2), the lifting push cylinder (3) is installed on the top of the support frame (2), the lifting push cylinder (3) is slidably connected to the top of the installation box (4), and the installation box (4) is connected to the right side of the support frame (2). The mounting box (4) is slidably connected to the end, the right end of the mounting box (4) is equipped with an adjusting handle (5), the adjusting handle (5) is fixed to the right end of the adjusting screw rod (6), the adjusting screw rod (6) is rotatably connected to the inside of the mounting box (4), the adjusting screw rod (6) is threadedly matched with the rear end of the mounting slide arm (7), the mounting slide arm (7) is slidably connected to the front end of the mounting box (4), a thread removal knife (8) is installed at the bottom of the mounting slide arm (7), and the feeding device (9) is fixed to the top of the operating table (1); Features: The feeding device (9) comprises a shell (91), a transmission push cylinder (92), a mounting slide block (93), a guide slide rail (94), and a storage box (95); the shell (91) is fixed to the top of the operating table (1); the transmission push cylinder (92) is installed inside the shell (91); the transmission push cylinder (92) is transmission-connected to the left end of the mounting slide block (93); the mounting slide block (93) is slidably connected to the top of the guide slide rail (94); a storage box (95) is arranged on the top of the mounting slide block (93); the guide slide rail (94) is fixed to the lower end of the shell (91); and the storage box (95) is slidably connected to the top of the shell (91).

2. The motor stator coil wire removing device according to claim 1, characterized in that: The storage box (95) comprises a storage frame (951), a limiting plate (952), and a support block (953); the storage frame (951) is fixed to the top of the support block (953); the limiting plate (952) is arranged inside the storage frame (951); and the support block (953) is fixed to the top of the mounting slide block (93).

3. The motor stator coil wire removing device according to claim 1, characterized in that: A rectangular sliding groove is provided on the top of the housing (91).

4. The motor stator coil wire removing device according to claim 1, characterized in that: The transmission push cylinder (92) and the guide slide rail (94) are arranged inside the housing (91) at the same level.

5. The motor stator coil wire removing device according to claim 1, characterized in that: The guide rails (94) are provided with two groups, and the two groups of guide rails (94) are both slidably matched with the bottom of the storage box (95).

6. The motor stator coil wire removing device according to claim 1, characterized in that: The transmission push cylinder (92) adopts a DTT series electric push rod.

7. The motor stator coil wire removing device according to claim 2, characterized in that: The top of the storage frame (951) is a hollow structure.

8. The motor stator coil wire removing device according to claim 2, characterized in that: The limiting plates (952) are arranged in groups of two, and the two groups of limiting plates (952) are symmetrically arranged inside the storage frame (951).

Citation Information

Patent Citations

  • Motor stator coil removing device

    CN214591047U

Cited By

  • Wire dismounting device for motor stator recycling

    CN224684078U