Raw material fixed-length cutting glue-free composite device
By designing a fixed-length cutting glue-free composite device for cutting blade rollers, bottom rollers and embossing rollers in disposable sanitary products manufacturing equipment, the hardening, high cost and environmental pollution caused by hot melt glue in existing equipment is solved, and the effects of reducing production costs, improving environmental protection and improving product aesthetics are achieved.
Patent Information
- Application Number
- CN202421729430.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The use of hot melt glue in existing disposable sanitary products manufacturing equipment causes product hardening, high production costs and environmental pollution, and the process flow is complex and the production line length becomes longer.
A fixed-length cutting and glue-free composite device for raw materials is designed, integrating a cutting roller, a bottom roller and an embossing roller. The raw material is cut through the cutting roller, and the bottom roller is conveyed and glue-free embossing compounded with the second sheet on the embossing roller to realize fixed-length cutting and composite.
Effectively shorten the length of the production line, reduce process stations, avoid the use of expensive hot melt glue, reduce production costs, improve environmental protection, and enhance material comfort and product aesthetics through unique flower designs.
Smart Images

Figure CN222983265U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disposable hygiene product manufacturing equipment, especially diapers, pull-up pants, women's sanitary pants, sanitary napkins, pads, etc., and specifically relates to a raw material fixed-length cutting and non-glue compounding device. Background Art
[0002] Disposable hygiene products (such as disposable diapers) are composed of multiple materials compounded together. In disposable diapers (specifically, it can be diapers, pull-up pants, etc.), fixed-length materials (such as conductive layer materials, etc.) are usually intermittently arranged in the material compounding layer. In order to realize the compounding of the fixed-length materials in the product, a gluing device is usually arranged in the disposable hygiene product manufacturing equipment, which is used to apply glue to the continuously moving first raw material, and then transfer the glued first raw material into the cutting device, and perform fixed-length cutting on the first raw material to obtain short sheets of the first raw material. Finally, the short sheets of the first raw material are adsorbed and transferred to the second raw material (or semi-finished product of the product) and bonded and compounded with it, thus completing the fixed-length cutting and compounding process of the first raw material.
[0003] In the above process, the cut short sheets of the first raw material are coated with hot melt glue by the gluing device and bonded and compounded with the second raw material (or semi-finished product of the product). Due to the use of hot melt glue, the semi-finished product after compounding is prone to hardening, affecting comfort. Moreover, hot melt glue is relatively expensive, resulting in a higher production cost for disposable hygiene products. In addition, hot melt glue is not easily degraded and will cause certain pollution to the environment.
[0004] In addition, in the existing compounding process of fixed-length materials, the gluing device, cutting device, and compounding device are usually arranged at workstations in different units, which easily leads to an increase in the length of the entire production line and the number of process workstations, thus increasing the manufacturing cost.
[0005] Therefore, a solution needs to be proposed for the problems in the existing technology. Summary of the Utility Model
[0006] The present utility model provides a raw material fixed-length cutting and non-glue laminating device. By setting a cutting and laminating device, a cutting roller, a bottom roller, and an embossing roller are integrated in the frame unit of the cutting and laminating device. The cutting roller cuts the first sheet into first short sheets according to a preset length, the first short sheets are adsorbed and transferred onto the bottom roller for conveying, and the first short sheets and the second sheet are integrally embossed and laminated on the embossing roller. The raw material fixed-length cutting and non-glue laminating device of the present utility model can effectively shorten the production line length, reduce the process stations, and does not require the use of expensive hot melt glue. Moreover, an embossing roller with a unique pattern design can be used to laminate the materials, so that while laminating the materials, a composite pattern can be formed on the material surface, thereby enhancing the comfort of the material and increasing the aesthetics of the product. In addition, the device of the present utility model can also reduce costs and improve environmental protection.
[0007] An embodiment of the present utility model provides a raw material fixed-length cutting and non-glue laminating device, which includes: a cutting and laminating device; the cutting and laminating device includes: a frame unit, a cutting roller, a bottom roller, and an embossing roller; the cutting roller, the bottom roller, and the embossing roller are arranged in the frame unit; the bottom roller is arranged corresponding to the cutting roller, and the embossing roller is arranged on the downstream side of the bottom roller and corresponds to the bottom roller; wherein, the cutting roller is used for cutting the continuously tractioned first sheet into first short sheets according to a preset size; the bottom roller is used for adsorbing and conveying the first short sheets; the embossing roller is used for embossing and laminating the conveyed first short sheets and the continuously tractioned second sheet.
[0008] In some embodiments of the present utility model, a power member is arranged on one side of the frame unit close to the embossing roller, the power member is connected to the embossing roller, and when the power member is adjusted, the gap between the embossing roller and the bottom roller is adjusted, so as to change the acting force of the embossing roller on the bottom roller.
[0009] In some embodiments of the present utility model, the cutting and laminating device has a first direction, a second direction, and a third direction that are perpendicular to each other; the cutting roller includes a core shaft and at least one blade; the blade is arranged on the outer peripheral edge of the core shaft in the radial direction; the blade is adjustably fixedly connected to the core shaft.
[0010] In some embodiments of the present utility model, the blade has a cutting edge; the connecting line between the axis of the cutting roller and the axis of the bottom roller passes through the cutting edge of the blade, and the included angle between the connecting line between the axis of the cutting roller and the axis of the bottom roller and the second direction is configured to be less than 90°; when the cutting edge of the blade abuts against the bottom roller, the first sheet is cut into the first short sheets.
[0011] In some embodiments of the present utility model, the bottom roller has a drum-shaped structure; a plurality of through holes are formed on the surface of the bottom roller, and the through holes are evenly distributed according to the preset size of the first short sheet; an air vent channel is arranged inside the bottom roller, and the air vent channel is communicated with the through holes; an air distribution plate is arranged at the end of the bottom roller along the third direction, the air distribution plate is connected with an air suction device, and the air suction device is communicated with the air vent channel through the air distribution plate, and is used for generating negative pressure gas and transmitting the negative pressure gas to the through holes through the air distribution plate and the air vent channel, so as to adsorb and convey the first short sheet.
[0012] In some embodiments of the present utility model, the air distribution plate is arranged at least at one end of the bottom roller along the third direction; a negative pressure channel is arranged inside the air distribution plate; when the bottom roller rotates to the area where the negative pressure channel of the air distribution plate is arranged, the first short sheet is adsorbed on the through holes and is conveyed to the embossing roller along with the rotation of the bottom roller.
[0013] In some embodiments of the present utility model, the middle position of the embossing roller along the third direction has a working area; in the working area, the embossing roller includes a base part and a flower-shaped convex part protruding from the base part along the circumferential direction.
[0014] In some embodiments of the present utility model, the cross-sectional shape of the flower-shaped convex part is one of a circle, an ellipse, and a polygon.
[0015] In some embodiments of the present utility model, a plurality of the flower-shaped convex parts are arranged according to a preset rule to form a set of flower-shaped patterns, and at least one set of the flower-shaped patterns is arranged on the circumferential outer side of the embossing roller.
[0016] In some embodiments of the present utility model, guide rings are arranged at both ends of the embossing roller along the third direction in the working area; the radial dimension of the guide rings is equal to or smaller than the radial dimension of the flower-shaped convex parts; wherein, the third direction is the axial direction of the embossing roller.
[0017] In some embodiments of the present utility model, a heating device is arranged inside the embossing roller, and the heating device is used for pressing and bonding the first short sheet and the second sheet by means of hot pressing.
[0018] In some embodiments of the present utility model, a driving part is arranged on one side of the bottom roller along the third direction, and the driving part is used to provide driving force to the bottom roller to make the bottom roller rotate; a transmission part is arranged on the other side of the bottom roller along the third direction, and the transmission part includes a first transmission part connected to the bottom roller, a second transmission part connected to the cutting roller, and a third transmission part connected to the embossing roller; the first transmission part is connected to the second transmission part, the second transmission part is connected to the third transmission part, and along the third direction, the first transmission part, the second transmission part and the third transmission part are arranged correspondingly; when the driving part drives the bottom roller, the bottom roller drives the cutting roller and the embossing roller to rotate simultaneously.
[0019] In some embodiments of the present utility model, the raw material fixed-length cutting and non-glue compounding device further includes a conveying device, and the conveying device is arranged on the upstream side of the cutting and compounding device and is used to adsorb the received first sheet and convey it to the cutting and compounding device.
[0020] In an embodiment of the present utility model, a raw material fixed-length cutting and non-glue compounding device is provided. By setting a cutting and compounding device, integrating a cutting roller, a bottom roller and an embossing roller in the frame unit of the cutting and compounding device, and using the cutting roller to cut the continuously drawn first sheet into first short sheets according to a preset length, the first short sheets are adsorbed and transferred to the bottom roller for conveying, and the first short sheets and the continuously drawn second sheet are integrally embossed and compounded on the embossing roller. The raw material fixed-length cutting and non-glue compounding device of the present utility model can not only effectively shorten the production line length, reduce the process stations, and does not need to use expensive hot melt glue, thereby effectively reducing the manufacturing cost of disposable sanitary products, but also uses an embossing roller with a unique pattern design to realize the compounding of materials, so that while compounding the materials, a compounding pattern can be formed on the surface of the materials, thereby enhancing the comfort of the materials while increasing the aesthetics of the products. In addition, the device of the present utility model adopts a non-glue technology to improve environmental protection. Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained according to these drawings.
[0022] Figure 1 It is a front view schematic diagram of a raw material fixed-length cutting and non-glue compounding device provided in an embodiment of the present utility model.
[0023] Figure 2It is a side view schematic diagram of the raw material fixed-length cutting and non-glue compounding device provided in an embodiment of the present utility model.
[0024] Figure 3 It is an axial schematic diagram of an embossing roller in an embodiment of the present utility model.
[0025] Figure 4 It is a partial schematic diagram of the embossing roller unfolded along the axial direction in an embodiment of the present utility model.
[0026] Figure 5 It is a state diagram of the first sheet and the second sheet corresponding to the raw material fixed-length cutting and non-glue compounding device provided in an embodiment of the present utility model during the working process. Specific Embodiments
[0027] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present application. In addition, it should be understood that the specific embodiments described herein are only used to illustrate and explain the present application, and are not used to limit the present application. In the present application, unless otherwise stated, the orientation words such as "upper", "lower", "left", and "right" usually refer to the upper, lower, left, and right in the actual use or working state of the device, specifically the drawing direction in the drawings. In addition, regarding the drawings, in order to describe more clearly, compared with the actual situation, sometimes the widths, thicknesses, shapes, etc. of each component are schematically shown, but this is only an example and is not a limitation to the interpretation of the present application. Moreover, each drawing schematically shows the implementation manner, so there are situations where the sizes, intervals, or positional relationships of each component are exaggerated or some component drawings are omitted.
[0028] An embodiment of the present utility model provides a raw material fixed-length cutting and non-glue compounding device, which includes: a cutting and compounding device; the cutting and compounding device includes: a frame unit, a cutter roller, a bottom roller, and an embossing roller; the cutter roller, the bottom roller, and the embossing roller are arranged in the frame unit; the bottom roller is correspondingly arranged with the cutter roller, and the embossing roller is arranged on the downstream side of the bottom roller and correspondingly arranged with the bottom roller; wherein, the cutter roller is used to cut the continuously pulled first sheet into first short sheets according to a preset size; the bottom roller is used to adsorb and convey the first short sheets; the embossing roller is used to emboss and compound the conveyed first short sheets with the continuously pulled second sheet.
[0029] In the raw material fixed-length cutting and glue-free composite device of the utility model, a power piece is arranged on the side of the frame unit close to the embossing roller, and the power piece is connected to the embossing roller. When the power piece is adjusted, the gap between the embossing roller and the bottom roller is adjusted, thereby changing the force of the embossing roller on the bottom roller.
[0030] The raw material fixed-length cutting and glue-free compounding device of the utility model is designed by setting a cutting compounding device, integrating a cutter roller, a bottom roller and an embossing roller in the frame unit of the cutting compounding device, and using the cutter roller to cut the first sheet material of continuous traction into a first short sheet material according to a preset length, transferring the first short sheet material to the bottom roller for transmission by adsorption, and embossing and compounding the first short sheet material with the second sheet material of continuous traction on the embossing roller. The raw material fixed-length cutting and glue-free compounding device of the utility model can effectively shorten the length of the production line, reduce the process stations, and do not need to use expensive hot melt glue, thereby effectively reducing the manufacturing cost of disposable sanitary products.
[0031] In some embodiments of the utility model, the cutting composite device has a first direction, a second direction and a third direction that are perpendicular to each other; the cutting roller includes a core shaft and at least one blade; the blade is arranged on the radial outer periphery of the core shaft; the blade is adjustably fixedly connected to the core shaft.
[0032] In some embodiments of the utility model, the blade has a blade edge; the line connecting the axis of the cutting knife roller and the axis of the bottom roller passes through the blade edge of the blade, and the angle between the line connecting the axis of the cutting knife roller and the axis of the bottom roller and the second direction is configured to be less than 90°; when the blade edge of the blade abuts against the bottom roller, the first sheet is cut into the first short sheet. The above-configured cutting knife roller and bottom roller can ensure effective cutting of the first sheet.
[0033] In some embodiments of the utility model, the bottom roller is a drum-type structure; a plurality of through holes are provided on the surface of the bottom roller, and the through holes are evenly distributed according to the preset size of the first short sheet; a ventilation channel is provided inside the bottom roller, and the ventilation channel is connected to the through hole; an air distribution disk is provided at the end of the bottom roller along the third direction, and the air distribution disk is connected to a suction device, and the suction device is connected to the ventilation channel through the air distribution disk, for generating negative pressure gas, and transmitting the negative pressure gas to the through hole via the air distribution disk and the ventilation channel, so as to adsorb and transport the first short sheet. That is to say, through the above structural design, the negative pressure gas generated by the suction device can be transmitted to the through hole through the air distribution disk and the ventilation channel, so as to adsorb and transport the first short sheet.
[0034] In some embodiments of the present utility model, the air distribution disc is disposed at at least one end of the bottom roller along the third direction; the interior of the air distribution disc has a negative pressure channel; when the bottom roller rotates to the area where the negative pressure channel of the air distribution disc is located, the first short sheet is adsorbed to the through hole and is conveyed to the embossing roller along with the rotation of the bottom roller.
[0035] In some embodiments of the present utility model, the middle position of the embossing roller along the third direction has a working area; in the working area, the embossing roller includes a base portion and a flower-shaped convex portion protruding from the base portion along the circumferential direction.
[0036] In some embodiments of the present utility model, the cross-sectional shape of the flower-shaped convex portion is one of a circle, an ellipse, and a polygon.
[0037] In some embodiments of the present utility model, a plurality of the flower-shaped convex portions are arranged according to a preset rule to form a set of flower patterns, and at least one set of the flower patterns is arranged on the circumferential outer side of the embossing roller. In this way, the embossing roller with the above unique flower pattern design is used to realize the lamination of materials. In this way, while laminating the materials, a composite pattern can be formed on the surface of the materials, thereby enhancing the comfort of the materials and increasing the aesthetic appearance of the products at the same time.
[0038] In some embodiments of the present utility model, guide rings are arranged at both ends of the embossing roller along the third direction in the working area; the radial dimension of the guide ring is equal to or smaller than the radial dimension of the flower-shaped convex portion; wherein, the third direction is the axial direction of the embossing roller.
[0039] In some embodiments of the present utility model, a heating device is arranged inside the embossing roller, and the heating device is used to press and bond the first short sheet and the second sheet by hot pressing. Such a design can make the embossing lamination between the sheets achieve a better effect.
[0040] In some embodiments of the present utility model, a driving portion is arranged on one side of the bottom roller along the third direction, and the driving portion is used to provide driving force to the bottom roller to make the bottom roller rotate; a transmission portion is arranged on the other side of the bottom roller along the third direction, and the transmission portion includes a first transmission portion connected to the bottom roller, a second transmission portion connected to the cutting roller, and a third transmission portion connected to the embossing roller; the first transmission portion is connected to the second transmission portion, the second transmission portion is connected to the third transmission portion, and along the third direction, the first transmission portion, the second transmission portion, and the third transmission portion are arranged correspondingly; when the driving portion drives the bottom roller, the bottom roller simultaneously drives the cutting roller and the embossing roller to rotate.
[0041] In some embodiments of the present utility model, the raw material fixed-length cutting and non-glue compounding device further includes a conveying device, which is arranged on the upstream side of the cutting and compounding device and is used for adsorbing the received first sheet and conveying it to the cutting and compounding device.
[0042] The following will detail a raw material fixed-length cutting and non-glue compounding device provided in the embodiments of the present utility model. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments of the present utility model. And in the following embodiments, each embodiment has its own emphasis. For the parts not detailed in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0043] Refer to Figure 1 and Figure 2 As shown, in an embodiment of the present utility model, a raw material fixed-length cutting and non-glue compounding device is provided. The device includes a guide roller 1, a conveying device 2, and a cutting and compounding device 3. Among them, the guide roller 1 is arranged at the working stations that need to be guided throughout the process. The conveying device 2 is arranged on the upstream side of the cutting and compounding device 3. As Figure 1 shown, the continuously pulled first sheet W1 is conveyed to the conveying device 2 under the guidance of the guide roller 1. The conveying device 2 includes a hollow vacuum box structure and is connected to an external air suction device (including an air duct, a vacuum generator, etc., not shown in the figure), and introduces negative pressure gas into the vacuum box for adsorbing and conveying the first sheet W1. Thus, the first sheet W1 adsorbed and conveyed by the conveying device 2 is conveyed to the cutting and compounding device 3.
[0044] Continuing to refer to Figure 1 and Figure 2 shown, the cutting and compounding device 3 has a first direction X (the first direction is the transverse direction in this embodiment), a second direction Y (the second direction is the longitudinal direction in this embodiment), and a third direction Z (the third direction is the axial direction in this embodiment) that are perpendicular to each other. The cutting and compounding device 3 includes a cutting knife roller 31, a bottom roller 32, an embossing roller 33, a power member 35, a frame 36, a driving part 37, and a transmission part 38. Among them, the cutting knife roller 31, the bottom roller 32, and the embossing roller 33 are all installed in the same frame unit 36.
[0045] Specifically, the cutting knife roller 31 and the bottom roller 32 are correspondingly arranged. The cutting knife roller 31 includes a core shaft 311 and at least one blade 312 arranged on the outer periphery of the core shaft 311 in the radial direction. Among them, the blade 312 can be adjustably fixed on the core shaft 311 by means of a fixture or the like. Further, the blade 312 can be adjusted in the radial direction of the core shaft 311. In this embodiment, the number of blades 312 is 2. Of course, the number of blades 312 can be calculated and determined according to the preset size (specifically the preset length L, and the preset length L is fixed) that the first sheet W1 needs to be cut into.
[0046] As shown Figure 1 in the figure, the connecting line between the axis of the cutting roller 31 and the axis of the bottom roller 32 passes through the cutting edge of the blade 312 of the cutting roller 31, and the angle α formed by the connecting line between the axis of the cutting roller 31 and the axis of the bottom roller 32 and the longitudinal direction Y is an acute angle, that is, the angle α < 90°. The cutting edge of the blade 312 is arranged corresponding to the bottom roller 32. That is, when the cutting edge of the blade 312 abuts against the bottom roller 32, the continuously drawn first sheet W1 is cut into the first short sheet W11. In this way, the first sheet W1 can be effectively cut.
[0047] In this embodiment, the bottom roller 32 has a drum-like structure, and a plurality of through holes 321 are formed on the surface of the bottom roller 32. As shown Figure 2 in the figure, these through holes 321 are evenly distributed on the surface of the bottom roller 32 according to the size of the first short sheet W11. An air vent passage (not shown in the figure) is provided inside the bottom roller 32, and the air vent passage is communicated with the through holes 321. An air distribution plate 34 is provided at the end of the bottom roller 32 along the third direction Z (i.e., the axial direction). The air distribution plate 34 is connected to an air suction device (including an air duct, a vacuum generator, etc., not shown in the figure), and the air suction device is communicated with the air vent passage inside the bottom roller 32 through the air distribution plate 34. In this way, the negative pressure gas generated by the air suction device can be transmitted to the through holes 321 through the air distribution plate 34 and the air vent passage to adsorb and convey the first short sheet W11. It should be noted that the air distribution plate 34 is fixed and can be arranged at one end of the bottom roller 32 along the axial direction Z, or can be arranged at both ends of the bottom roller 32 along the axial direction Z. The air distribution plate 34 has a negative pressure passage inside, and the setting area of the negative pressure passage is between the blade 312 and the embossing roller 33, as shown Figure 1 in the angle β in the figure. When the bottom roller 32 rotates to the setting area corresponding to the negative pressure passage of the air distribution plate 34, the first short sheet W11 is adsorbed on the through holes 321 and is conveyed to the embossing roller 33 along with the rotation of the bottom roller 32 (this process can also be called transfer printing). That is, when the first sheet W1 is cut into the first short sheet W11 by the blade 312, the first short sheet W11 is adsorbed on the through holes 321 under the action of negative pressure and is conveyed to the downstream side.
[0048] As shown Figure 1 and Figure 3 in the figure, an embossing roller 33 is arranged on the opposite side of the bottom roller 32. Along the third direction Z (here it is the axial direction), the middle position of the embossing roller 33 along the axial direction Z is defined as the working area D. In this working area D, the embossing roller 33 includes a base 331 and a flower-shaped convex part 332 protruding from the base 331 along the circumferential direction, as shown Figure 2 、 Figure 3 and Figure 4As shown. The flower-shaped convex part 332 can be designed into various shapes, and its cross-sectional shape can be one of a circle, an ellipse, and a polygon. Among them, the polygon can include quadrilaterals such as a square, a rectangle, and a rhombus, and can also include polygons such as a trapezoid. In this embodiment, the cross-sectional shape of the flower-shaped convex part 332 is a circle. Further, a plurality of flower-shaped convex parts 332 are arranged according to a preset rule to form a group of flower patterns T, and the preset rule can be set according to actual needs. Further, at least one group of flower patterns T is arranged on the outer circumference of the embossing roller 33, as Figure 4 shown. In this embodiment, the number of groups of the flower patterns T is 2 groups. Of course, the number of groups of the flower patterns T can be determined according to the preset size L (the preset size has a fixed length) of the first short sheet W11 and the diameter of the embossing roller 33.
[0049] As Figure 1 shown, in this embodiment, along the second direction Y (here is the longitudinal direction), the axis of the embossing roller 33 and the axis of the bottom roller 32 are arranged on the same horizontal line to ensure the effect of embossing and laminating.
[0050] There is a gap between the bottom roller 32 and the embossing roller 33 for the first short sheet W11 and the second sheet W2 to pass through. When the cut first short sheet W11 is adsorbed on the through hole 321 under negative pressure and is conveyed to the position of the embossing roller 33, at the same time, the continuously pulled second sheet W2 fed from the downstream side is also conveyed to the position of the embossing roller 33. As the embossing roller 33 rotates, the first short sheet W11 is laminated on the second sheet W2 in a non-adhesive manner, thereby forming a composite sheet (semi-finished product). During this process, the second sheet W2 is guided to the required position by the guide roller 1. As Figure 5 shown, the first sheet W1 is cut into the first short sheet W11, and the length of the first short sheet W11 is L. When the first short sheet W11 is laminated on the second sheet W2, the flower-shaped convex part 332 of the embossing roller 33 correspondingly forms a joint part F1 on the composite sheet, as Figure 5 shown, the flower pattern T of the embossing roller 33 correspondingly forms a composite pattern F on the composite sheet.
[0051] Further, in this embodiment, a heater (not shown in the figure) is provided inside the embossing roller 33, and the materials are laminated by hot pressing, so that the embossing and laminating of the embossing roller 33 achieve a better effect. The first short sheet W11 and the second sheet W2 are laminated in a non-adhesive manner by the embossing roller 33, and the embossing roller 33 with a unique flower design is used to realize the lamination of the materials. In this way, various composite patterns F can be formed on the material surface while laminating the materials, thereby enhancing the comfort of the material and increasing the beauty of the product, and also making a great contribution to environmental protection.
[0052] In this embodiment, on one side of the frame unit close to the embossing roller 33 (such asFigure 1 As shown in the figure, a power member 35 is provided on the side of the embossing roller 33 away from the bottom roller 32. The power member 35 is connected to the embossing roller 33 through a screw rod to adjust the gap between the embossing roller 33 and the bottom roller 32. Among them, the power member 35 can specifically be a cylinder, a hydraulic cylinder, etc. By adjusting the power member 35, the acting force of the embossing roller 33 on the bottom roller 32 (that is, changing its pressing force) can be changed, so that a composite sheet (semi-finished product) that meets the composite requirements can be processed.
[0053] Refer to Figure 2 As shown in the figure, a driving part 37 is provided on one side of the bottom roller 32 along the axial direction Z. The driving part 37 provides a driving force to the bottom roller 32 to make the bottom roller 32 rotate. A transmission part 38 is provided on the other side of the bottom roller 32 along the axial direction Z. The transmission part 38 includes a first transmission part 381 connected to the bottom roller 32, a second transmission part 382 connected to the cutter roller 31, and a third transmission part 383 connected to the embossing roller 33. Among them, the first transmission part 381 is connected to the second transmission part 382, the second transmission part 382 is connected to the third transmission part 383, and along the axial direction Z, the first transmission part 381, the second transmission part 382, and the third transmission part 383 are correspondingly arranged. Such a design can achieve that when the driving part 37 drives the bottom roller 32, the cutter roller 31 and the embossing roller 33 are simultaneously driven to rotate.
[0054] In addition, in this embodiment, guide rings 333 are provided at both ends of the working area D of the embossing roller 33 along the axial direction Z of the embossing roller 33, as Figure 3 shown in the figure. Among them, the radial dimension of the guide ring 333 is equal to or slightly smaller than the radial dimension of the flower-shaped convex part 332. By providing the guide rings 333, the positioning of the embossing roller 33 and the bottom roller 32 along the axial direction Z can be realized, and at the same time, the pressure of the flower-shaped convex part 332 of the embossing roller 33 on the bottom roller 32 can be relieved, thereby effectively protecting the flower-shaped convex part 332.
[0055] The above has introduced in detail a raw material fixed-length cutting and non-glue composite device provided by the present utility model. Specific examples are used in this article to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the method and its core idea of the present application; at the same time, for those of ordinary skill in the art, according to the idea of the present application, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present application.
Claims
1. A raw material fixed-length cutting and glue-free compounding device, characterized in that: include: Cutting off the composite device; The cutting and compounding device includes: a frame unit, a cutter roller, a bottom roller and an embossing roller; the cutter roller, the bottom roller and the embossing roller are arranged in the frame unit; the bottom roller is arranged corresponding to the cutter roller, and the embossing roller is arranged on the downstream side of the bottom roller and corresponding to the bottom roller; wherein the cutter roller is used to cut the received continuously pulled first sheet into first short sheets according to a preset size; the bottom roller is used to absorb and convey the first short sheet; the embossing roller is used to emboss and compound the conveyed first short sheet with the received continuously pulled second sheet.
2. The raw material fixed-length cutting and glue-free compounding device according to claim 1, characterized in that: A power piece is arranged on the frame unit, and the power piece is connected to the embossing roller. When the power piece is adjusted, the gap between the embossing roller and the bottom roller is adjusted, thereby changing the force of the embossing roller on the bottom roller.
3. The raw material fixed-length cutting and glue-free compounding device according to claim 1, characterized in that: The cutting composite device has a first direction, a second direction and a third direction perpendicular to each other; the cutting roller includes a core shaft and at least one blade; the blade is arranged on the radial outer periphery of the core shaft; the blade is adjustably fixedly connected to the core shaft.
4. The raw material fixed-length cutting and glue-free compounding device according to claim 3, characterized in that: The blade has a blade edge; a line connecting the axis of the cutting roller and the axis of the bottom roller passes through the blade edge, and an angle between the line connecting the axis of the cutting roller and the axis of the bottom roller and the second direction is configured to be less than 90°; when the blade edge of the blade abuts against the bottom roller, the first sheet is cut into the first short sheets.
5. The raw material fixed-length cutting and glue-free compounding device according to claim 1, characterized in that: The bottom roller is of a drum-type structure; a plurality of through holes are provided on the surface of the bottom roller, and the through holes are evenly distributed according to the preset size of the first short sheet; a ventilation channel is provided inside the bottom roller, and the ventilation channel is connected to the through holes; an air distribution disk is provided at the end of the bottom roller along the third direction, and the air distribution disk is connected to a suction device, and the suction device is connected to the ventilation channel through the air distribution disk, for generating negative pressure gas, and transmitting the negative pressure gas to the through holes via the air distribution disk and the ventilation channel, so as to adsorb and transport the first short sheet.
6. The raw material fixed-length cutting and glue-free compounding device according to claim 5, characterized in that: The air distribution disk is arranged at at least one side end of the bottom roller along the third direction; a negative pressure channel is provided inside the air distribution disk; when the bottom roller rotates to the setting area of the negative pressure channel of the air distribution disk, the first short sheet is adsorbed on the through hole and is transmitted to the embossing roller as the bottom roller rotates.
7. The raw material fixed-length cutting and glue-free compounding device according to claim 1, characterized in that: The embossing roller has a working area at a middle position along the third direction; in the working area, the embossing roller includes a base and a flower-shaped convex portion protruding from the base along the circumferential direction.
8. The raw material fixed-length cutting and glue-free compounding device according to claim 7, characterized in that: The cross-sectional shape of the flower-shaped convex portion is one of a circle, an ellipse and a polygon.
9. The raw material fixed-length cutting and glue-free compounding device according to claim 7 or 8, characterized in that: A plurality of the flower-shaped convex portions are arranged according to a preset rule to form a group of flower-shaped patterns, and at least one group of the flower-shaped patterns is arranged on the circumferential outer side of the embossing roller.
10. The raw material fixed-length cutting and glue-free compounding device according to claim 7, characterized in that: The embossing roller is provided with guide rings at both ends of the working area along the third direction; the radial dimension of the guide ring is equal to or smaller than the radial dimension of the flower-shaped convex part; wherein the third direction is the axial direction of the embossing roller.
11. The raw material fixed-length cutting and glue-free compounding device according to claim 1, characterized in that: A heating device is arranged inside the embossing roller, and the heating device is used to press the first short sheet and the second sheet together by heat pressing.
12. The raw material fixed-length cutting and glue-free compounding device according to claim 1, characterized in that: A driving part is arranged on one side of the bottom roller along the third direction, and the driving part is used for providing driving force to the bottom roller to rotate the bottom roller; a transmission part is arranged on the other side of the bottom roller along the third direction, and the transmission part includes a first transmission part connected to the bottom roller, a second transmission part connected to the cutter roller, and a third transmission part connected to the embossing roller; the first transmission part is connected to the second transmission part, and the second transmission part is connected to the third transmission part, and along the third direction, the first transmission part, the second transmission part and the third transmission part are arranged correspondingly; when the driving part drives the bottom roller, the bottom roller drives the cutter roller and the embossing roller to rotate at the same time.
13. The raw material fixed-length cutting and glue-free compounding device according to claim 1, characterized in that: The raw material fixed-length cutting and glue-free compounding device further comprises a conveying device, which is arranged at the upstream side of the cutting and compounding device and is used for adsorbing the received first sheet material and conveying it to the cutting and compounding device.