Coupling agent evaporation device

By designing the coupling agent evaporation device of the vacuum cavity structure and the gas-liquid separation mechanism, the problem of coupling agent being liquid in the coating cavity is solved, and uniform ejection and efficient evaporation of the gas coupling agent are achieved, which improves the adhesion of the film layer and avoids product contamination.

CN222983720UActive Publication Date: 2025-06-17SUZHOU RUIKE NANO TECHNOLOGY CO LTD

Patent Information

Application Number
CN202421422424.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-06-17
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

During the evaporation process, the existing coupling agent evaporation device will cause the coupling agent to enter the cavity and become liquid, affecting the adhesion of the film layer and causing product contamination. At the same time, waiting for the coupling agent to completely evaporate will reduce efficiency.

Method used

A coupling agent evaporation device is designed, and an evaporation tank with a vacuum cavity structure is adopted and wrapped with an electric heating module. The coupling agent evaporates into gas by connecting the pipe and the gas-liquid separation mechanism, and the gas-state coupling agent is ensured to enter the coating cavity evenly through the separation assembly and the gas-distribution box.

Benefits of technology

The gaseous state of the coupling agent in the coating cavity is achieved, the uniformity of the coupling agent when spraying and the adhesion of the film layer are improved, product contamination is avoided, and evaporation efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222983720U_ABST
    Figure CN222983720U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of sealing ring assembly, and relates to a coupling agent evaporation device which comprises an evaporation tank, the evaporation tank is of a vacuum cavity structure, an electric heating module is wrapped on the outer wall of the evaporation tank, and a discharge port of the evaporation tank is connected with one end of a connecting pipe. The gas-liquid separation device is characterized in that the connecting pipe is connected with a gas-liquid separation mechanism, the gas-liquid separation mechanism comprises a sealing box, the bottom of the sealing box is connected with the evaporation tank through a return pipe, a gas distribution box is arranged in the sealing box, a gas inlet pipe is arranged in the gas distribution box, and a gas outlet pipe is arranged in the gas distribution box. The gas distribution box is communicated with the connecting pipe, a plurality of gas distribution holes are formed in the gas distribution box, and a separation assembly is arranged on one side of the gas distribution box. The gas-liquid separation mechanism is arranged on the connecting pipe, so that liquid particles in a gas-liquid mixed coupling agent can be separated out, and the coupling agent entering the coating cavity is ensured to be in a gas state.
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Description

Technical Field

[0001] The utility model relates to the technical field of seal ring assembly, and particularly relates to a coupling agent evaporation device. Background Art

[0002] In plastic compounding, a plastic additive that improves the interfacial properties between synthetic resin and inorganic fillers or reinforcing materials, also known as a surface modifier. It can reduce the viscosity of the synthetic resin melt during the plastic processing, improve the dispersion of fillers to enhance the processing performance, and thus enable the product to obtain good surface quality and mechanical, thermal, and electrical properties. Its dosage is generally 0.5 - 2% of the filler dosage. A coupling agent generally consists of two parts: one part is an inorganic group that can act with inorganic fillers or reinforcing materials; the other part is an organic group that can act with synthetic resins. Currently, in the parylene deposition system on the market, the coupling agent is in a liquid state. After the coupling agent evaporates into a gaseous state, the injection of the coupling agent is sucked out by the pressure difference between the inside of the cavity and the inside of the coupling agent bottle. Once there is a pressure difference, the gas-liquid mixed coupling agent that has not been fully evaporated will be sucked out and discarded. In this way, the coupling agent module design is convenient and simple, but it will also cause the coupling agent to enter the cavity in a liquid state rather than a gaseous state, affecting the adhesion of the film layer and also causing pollution to the product. Based on the above defects and deficiencies, it is necessary to improve the existing technology and design a coupling agent evaporation and atomization device for coating equipment.

[0003] Patent No. CN202122623482.4 discloses a coupling agent evaporation and atomization device for coating equipment. This coupling agent evaporation and atomization device for coating equipment includes a coupling agent evaporation tank, a connecting pipe, an electric valve body, a dielectric joint, a coupling agent spray head, a cavity welding joint, and a diffusion plate. The discharge port of the coupling agent evaporation tank is connected to the inlet of the electric valve body through the connecting pipe, the outlet of the electric valve body is connected to the coupling agent spray head through the dielectric joint, the coupling agent spray head is threadedly connected with the cavity welding joint, and a diffusion plate is placed at the connection between the coupling agent spray head and the cavity welding joint. The electric valve body separates the coupling agent evaporation tank and the coupling agent spray head in a switchable manner. The coupling agent evaporation tank is a vacuum cavity structure, and the coupling agent evaporation tank is filled with a coupling agent, and the outer wall of the coupling agent evaporation tank is wrapped with an electric heating module. In this way, the utility model can quickly evaporate, ensure that the coupling agent enters the cavity in a gaseous state, improve the uniformity when the coupling agent is sprayed, enhance the film layer adhesion, and avoid product pollution. By setting the electric valve body, it is necessary to wait for all the coupling agent in the evaporation tank to evaporate before releasing the gas into the coating cavity, which will cause time consumption and reduced efficiency, and suddenly introducing the gas into the coating cavity will cause unstable air pressure. Therefore, the utility model proposes a coupling agent evaporation device. Summary of the Utility Model

[0004] The main purpose of the present utility model is to provide a coupling agent evaporation device, which can ensure that the coupling agent entering the coating cavity is in a gaseous state without waiting for all the coupling agent to evaporate completely.

[0005] The present utility model realizes the above object through the following technical solutions: A coupling agent evaporation device includes an evaporation tank, the evaporation tank is a vacuum cavity structure, the outer wall of the evaporation tank is wrapped with an electric heating module, one end of a connecting pipe is connected to the discharge port of the evaporation tank, the other end of the connecting pipe is threadedly connected to a cavity welding joint, and a gas-liquid separation mechanism is connected to the connecting pipe. The gas-liquid separation mechanism includes a sealed box, the bottom of the sealed box is connected to the evaporation tank through a reflux pipe, a gas distribution box is arranged in the sealed box, the gas distribution box communicates with the connecting pipe, a plurality of gas distribution holes are arranged on the gas distribution box, and a separation component is arranged on one side of the gas distribution box.

[0006] Preferably, the separation component includes a plurality of first U-shaped plates arranged vertically with openings facing the gas distribution box. A second U-shaped plate is arranged between two adjacent first U-shaped plates, and the second U-shaped plate faces the opposite direction of the first U-shaped plate, thus forming a plurality of "hexagon" channels. Baffles are arranged on the upper and lower sides of the two parallel sides of the first U-shaped plate, and the baffles form a sharp corner to the right.

[0007] Preferably, the horizontal position of the sealed box is higher than that of the evaporation tank, the connecting pipe is connected to the bottom of the gas distribution box, and the aperture of the gas distribution holes gradually increases from bottom to top.

[0008] Preferably, a diffusion plate for uniformly diffusing the vapor is arranged at the connection between the connecting pipe and the cavity welding joint.

[0009] Preferably, a transparent viewing window is arranged at the top of the evaporation tank.

[0010] The beneficial effect of the technical solution of the present utility model is: By arranging a gas-liquid separation mechanism on the connecting pipe, liquid particles in the gas-liquid mixed coupling agent can be separated, ensuring that the coupling agent entering the coating cavity is in a gaseous state; through this device, the coupling agent can be evaporated and transported to the coating cavity at the same time, without waiting for all the coupling agent to evaporate completely, improving the efficiency; compared with an electric valve body, the gas-liquid separation mechanism has a simple structure and low cost. Description of the Drawings

[0011] Figure 1 It is the layout diagram of the coupling agent evaporation device during operation for the embodiment.

[0012] Figure 2 It is the structural schematic diagram of the separation component.

[0013] The numbers in the figure represent:

[0014] 1. Evaporation tank; 2. Connecting pipe; 3. Welding joint; 4. Sealing box; 5. Return pipe; 6. Gas distribution box; 7. Gas distribution holes; 8. First U-shaped plate; 9. Second U-shaped plate; 10. Baffle plate. Detailed implementation mode

[0015] The present utility model will be further described in detail below in conjunction with specific embodiments.

[0016] Embodiment:

[0017] As Figure 1 and Figure 2 shown, a coupling agent evaporation device of the present utility model includes an evaporation tank 1. The evaporation tank 1 is a vacuum cavity structure. The evaporation tank 1 is filled with a coupling agent. The outer wall of the evaporation tank 1 is wrapped with an electric heating module (not marked in the figure). One end of a connecting pipe 2 is connected to the discharge port of the evaporation tank 1. The other end of the connecting pipe 2 is threadedly connected to a cavity welding joint 3 for communicating with a coating cavity. A gas-liquid separation mechanism is connected to the connecting pipe 2. The gas-liquid separation mechanism includes a sealing box 4. The bottom of the sealing box 4 is connected to the evaporation tank 1 through a return pipe 5. A gas distribution box 6 is arranged in the sealing box 4. The gas distribution box 6 communicates with the connecting pipe 2. A plurality of gas distribution holes 7 are arranged on the gas distribution box 6. A separation component is arranged on one side of the gas distribution box 6. The electric heating module evaporates the liquid coupling agent in the evaporation tank 1 into a gas. Under the action of a pressure difference, the gaseous coupling agent enters the gas distribution box 6 along the connecting pipe 2 and is dispersed into the sealing box 4 through the gas distribution holes 7 on the gas distribution box 6. The separation component separates the liquid particles in the gas-liquid mixed coupling agent to ensure that the coupling agent entering the coating cavity is in a gaseous state.

[0018] The separation component includes a plurality of first U-shaped plates 8 arranged vertically with openings facing the gas distribution box. A second U-shaped plate 9 is arranged between two adjacent first U-shaped plates 8. The second U-shaped plate 9 has a direction opposite to that of the first U-shaped plate 8, thereby forming a plurality of "hexagon" channels, so as to extend the passing time of the gas-liquid mixed coupling agent and facilitate the deposition of the liquid coupling agent. Baffle plates 10 are arranged on both the upper and lower sides of the two parallel sides of the first U-shaped plate. The baffle plates 10 form sharp corners to the right. The liquid particles in the gas-liquid mixture are blocked by the baffle plates 10 and gather and slide on their surfaces.

[0019] The horizontal position of the sealing box 4 is higher than that of the evaporation tank 1. The connecting pipe 2 is connected to the bottom of the gas distribution box 6. The aperture of the gas distribution holes 7 gradually increases from bottom to top. The aperture of the bottom gas distribution holes 7 is small and close to the connecting pipe 2, and the gas flow rate is fast. The aperture of the supplementary holes located above is large and the gas flow rate is slow, thereby ensuring the uniformity of gas distribution.

[0020] A diffusion plate (not marked in the figure) for uniformly diffusing the vapor is provided at the connection between the connecting pipe 2 and the cavity welding joint 3.

[0021] A transparent viewing window is provided at the top of the evaporation tank 1 to facilitate observing the evaporation of the coupling agent in the evaporation tank 1.

[0022] The above are only some embodiments of the present utility model. For those of ordinary skill in the art, without departing from the creative concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model.

Claims

1. A coupling agent evaporation device, comprising an evaporation tank, the evaporation tank is a vacuum cavity structure, the outer wall of the evaporation tank is wrapped with an electric heating module, the discharge port of the evaporation tank is connected to one end of a connecting pipe, and the other end of the connecting pipe is connected to a cavity welding joint through a thread, characterized in that: The connecting pipe is connected to a gas-liquid separation mechanism, which includes a sealed box. The bottom of the sealed box is connected to the evaporation tank through a reflux pipe. An air distribution box is provided in the sealed box. The air distribution box is connected to the connecting pipe. A plurality of air distribution holes are arranged on the air distribution box. A separation component is provided on one side of the air distribution box.

2. A coupling agent evaporation device according to claim 1, characterized in that: The separation assembly includes a first U-shaped plate with multiple openings vertically arranged toward the air distribution box, a second U-shaped plate is provided between two adjacent first U-shaped plates, and the second U-shaped plate is oriented in the opposite direction to the first U-shaped plate, thereby forming a plurality of "J"-shaped channels, and baffles are provided on the upper and lower sides of the two parallel sides of the first U-shaped plate, and the baffles form a sharp angle facing right.

3. A coupling agent evaporation device according to claim 1, characterized in that: The sealing box is located at a level higher than the evaporation tank, the connecting pipe is connected to the bottom of the air distribution box, and the apertures of the air distribution holes gradually increase from bottom to top.

4. A coupling agent evaporation device according to claim 1, characterized in that: A diffusion plate for uniformly diffusing steam is provided at the connection between the connecting pipe and the cavity welding joint.

5. The coupling agent evaporation device according to claim 1, characterized in that: A transparent window is arranged on the top of the evaporation tank.

Citation Information

Patent Citations

  • Coupling agent evaporation and atomization device for coating equipment

    CN216237245U

Cited By

  • Coupling agent evaporation deposition device and method, coupling agent layer and application

    CN120866772A

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