Drying and purifying device of tug pneumatic control system

By designing a drying and purification device in the tug pneumatic control system, using filters and desiccant to treat impurities and moisture in the air, the problem of frequent moisture residues in the air bottle is solved, the frequency of manual disposal is reduced, and the stability and safety of the system are improved.

CN222984086UActive Publication Date: 2025-06-17SHANDONG BOHAI BAY PORT BARGE CO LTD
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Patent Information

Application Number
CN202422184578.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-17
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

In the tug pneumatic control system, the air bottle is filled with water vapor, which requires frequent manual disposal, which increases the working intensity, especially when the air is humid and the frequency of disposal is higher.

Method used

A tug pneumatic control system drying and purification device is designed, including air bottles, purification components and desiccant. The purification component filters dust and impurities through a filter and uses a desiccant to absorb moisture in the air to ensure that the stored gas is relatively dry.

Benefits of technology

Through the use of purification components, moisture residues in the air bottle are reduced, the frequency of manual disposal is reduced, the working intensity is reduced, and moisture is avoided from entering the main engine startup system to prevent the control system from being blocked.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tug pneumatic control system drying and purifying device, which relates to the technical field of gas drying and purifying and comprises an air bottle, the outer surface of the air bottle is fixedly connected with a fixing sleeve, and the top of the fixing sleeve is fixedly connected with a purifying component. According to the air bottle, when the air bottle is used, through the matched use of the purification assembly, when the air bottle stores air and in the flowing process of external air, dust and impurities are filtered through the filter screen, humid moisture in the air is absorbed through the drying agent, and the purification effect is achieved, so that the air stored in the air bottle is dry, and the service life of the air bottle is prolonged. The problems that after a large amount of water is left in the air bottle, when the air bottle enters all systems after passing through the control air bottle, the stored air contains a large amount of impurities and water, electronic elements in all the systems are prone to being damaged, and frequent manual residue discharging is needed are solved, and therefore the labor intensity of workers is lowered.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas drying and purification, in particular to a drying and purification device for a tugboat pneumatic control system. Background Art

[0002] Compressed air is widely used as a power source on ships due to many good performance and characteristics. However, the air contains a certain amount of water vapor. Especially when the ship sails on the sea with high humidity, when the air is compressed by an air compressor and sent into a gas cylinder, when the gas pressure in the gas cylinder rises, part of the water vapor in the air will condense into water and accumulate at the bottom of the air cylinder.

[0003] In the prior art, for the stored air used in the tugboat pneumatic control system, the main air cylinder needs to be manually drained frequently, especially when the air is humid, the draining frequency increases. Otherwise, it is easy for moisture to enter the main engine starting system, and the control system blocks electrical components. The draining frequency is relatively high, increasing the manual work intensity. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem that in the prior art, for the stored air used in the tugboat pneumatic control system, the main air cylinder needs to be manually drained frequently, especially when the air is humid, the draining frequency increases. Otherwise, it is easy for moisture to enter the main engine starting system, and the control system blocks electrical components. The draining frequency is relatively high, increasing the manual work intensity, and a drying and purification device for a tugboat pneumatic control system is proposed.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A drying and purification device for a tugboat pneumatic control system, including: an air cylinder, a fixed sleeve is fixedly connected to the outer surface of the air cylinder, and a purification component is fixedly connected to the top of the fixed sleeve; a purification component, the purification component includes a box body, the box body is fixedly connected to the top of the fixed sleeve, a cover plate is fixedly connected to the top of the box body, a threaded ring block is fixedly connected to the front surface of the box body, an internal threaded block is threadedly rotated on the outer surface of the threaded ring block, a filter screen is arranged on the inner surface of the internal threaded block, a movable frame is arranged at the inner bottom of the box body, and a desiccant is arranged on the inner surface of the movable frame.

[0006] Preferably, a bolt is arranged at the center of the front surface of the internal threaded block, and the outer surface of the bolt sequentially passes through the outer surfaces of the internal threaded block and the filter screen movably.

[0007] Preferably, a butterfly nut is threadedly rotated at a position close to the rear end face on the outer surface of the bolt, and the outer surface of the filter screen fits with the inner surface of the internal threaded block.

[0008] Preferably, a plurality of sliding rods are symmetrically and fixedly connected to the inner bottom of the box body, and sliding blocks are symmetrically and fixedly connected to the positions close to the bottom on the outer surfaces of both sides of the movable frame. The inner surfaces of the plurality of sliding blocks are respectively slidably connected to the outer surfaces of the plurality of sliding rods.

[0009] Preferably, a spring is sleeved on the outer surface of the sliding rod, and the spring is located between the sliding block and the movable frame.

[0010] Preferably, a plurality of limiting grooves are symmetrically formed on the inner surface of the box body, and the sliding rod is located inside the limiting groove.

[0011] Preferably, a compressor is fixedly communicated with the rear end surface of the air bottle, and a communicating pipe is fixedly communicated with the input end of the compressor.

[0012] Preferably, a bypass pipe is fixedly communicated with the outer surface of the communicating pipe, and the position of the outer surface of the communicating pipe far from the compressor fixedly penetrates through the outer surface of the box body.

[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0014] 1. In the present utility model, during use, through the combined use of the purification assembly, when the air bottle stores air, during the flow of external air, dust and impurities are filtered by the filter screen, and the desiccant absorbs the moist moisture in the air, playing a purification role. Thus, the gas stored in the air bottle is relatively dry, avoiding that after more moisture remains inside the air bottle and then enters each system through the control gas cylinder, the stored air contains more impurities and moisture, which easily damages the internal electronic components of each system, and manual frequent residual gas discharging is required, thereby reducing the manual work intensity.

[0015] 2. In the present utility model, when disassembling the filter screen, rotate the internal thread block clockwise to separate it from the threaded ring block, fix the bolt, and manually rotate the wing nut to separate it from the bolt, which facilitates the personnel to remove the filter screen for cleaning or replacement, thereby avoiding more dust and impurities adhering to the surface of the filter screen and affecting the filtering effect, and having high practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a perspective view of the drying and purifying device of the towing wheel pneumatic control system proposed by the present utility model;

[0017] Figure 2 is a schematic structural diagram of the purification assembly of the drying and purifying device of the towing wheel pneumatic control system proposed by the present utility model;

[0018] Figure 3 is a cross-sectional view of the drying and purifying device of the towing wheel pneumatic control system proposed by the present utility model;

[0019] Figure 4Schematic diagram of the movable frame structure of the drying and purifying device for the tugboat pneumatic control system proposed by the present utility model;

[0020] Figure 5 Schematic diagram of the filter structure of the drying and purifying device for the tugboat pneumatic control system proposed by the present utility model;

[0021] Figure 6 Schematic diagram of the box body structure of the drying and purifying device for the tugboat pneumatic control system proposed by the present utility model.

[0022] Legend: 1. Air bottle; 2. Fixed sleeve; 3. Purification component; 301. Box body; 302. Cover plate; 303. Movable frame; 304. Slide block; 305. Slide rod; 306. Spring; 307. Threaded ring block; 308. Limiting groove; 309. Desiccant; 310. Internal threaded block; 311. Filter screen; 312. Bolt; 313. Wing nut; 4. Compressor; 5. Connecting pipe; 6. Bypass pipe. Specific implementation manners

[0023] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0024] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0025] Embodiment 1: As Figures 1-6As shown in the figure, the utility model provides a drying and purification device for a tugboat pneumatic control system, including: an air bottle 1, a fixed sleeve 2 is fixedly connected to the outer surface of the air bottle 1, and a purification component 3 is fixedly connected to the top of the fixed sleeve 2; a purification component 3, the purification component 3 includes a box body 301, the box body 301 is fixedly connected to the top of the fixed sleeve 2, a cover plate 302 is fixedly connected to the top of the box body 301, a threaded ring block 307 is fixedly connected to the front surface of the box body 301, an internal threaded block 310 is threadedly rotated on the outer surface of the threaded ring block 307, a filter screen 311 is arranged on the inner surface of the internal threaded block 310, a movable frame 303 is arranged at the inner bottom of the box body 301, a desiccant 309 is arranged on the inner surface of the movable frame 303, a plurality of sliding rods 305 are symmetrically and fixedly connected to the inner bottom of the box body 301, sliders 304 are symmetrically and fixedly connected to the positions close to the bottom on the outer surfaces of both sides of the movable frame 303, the inner surfaces of the plurality of sliders 304 are respectively slidably connected to the outer surfaces of the plurality of sliding rods 305, a spring 306 is sleeved on the outer surface of the sliding rod 305, and the spring 306 is located between the slider 304 and the movable frame 303, a plurality of limiting grooves 308 are symmetrically formed on the inner surface of the box body 301, and the sliding rod 305 is located inside the limiting groove 308, the rear end surface of the air bottle 1 is fixedly communicated with a compressor 4, the input end of the compressor 4 is fixedly communicated with a connecting pipe 5, a bypass pipe 6 is fixedly communicated with the outer surface of the connecting pipe 5, and the position of the outer surface of the connecting pipe 5 far from the compressor 4 fixedly penetrates through the outer surface of the box body 301.

[0026] The effect achieved by the entire Embodiment 1 is that when the drying and purifying device of the tugboat pneumatic control system is in use, by fixedly arranging a fixing sleeve 2 on the outer surface of the air bottle 1, a box body 301 is fixedly connected to its top. Pull the movable frame 303 upward, and a plurality of sliders 304 fixed on both sides of the movable frame 303 slide synchronously along the surfaces of a plurality of sliding rods 305. The plurality of sliding rods 305 are located inside a plurality of limiting grooves 308. When the sliders 304 move upward, they will squeeze a plurality of springs 306, causing them to deform and contract, and then the movable frame 303 slides out from the top of the cover plate 302, facilitating personnel to put the desiccant 309 into the movable frame 303. Slowly relax the pulling of the movable frame 303. Under the elastic reset action of the springs 306, the movable frame 303 slides downward and resets along the outer surfaces of the plurality of sliding rods 305. Start the compressor 4. The compressor 4 inhales the gas inside the box body 301 through the connecting pipe 5, generating negative pressure inside it. Under the action of the negative pressure, external air penetrates the holes on the surface of the filter screen 311 and is inhaled into the box body 301. The impurities in the air will be blocked and filtered by the filter screen 311, and when passing through the desiccant 309, the moist moisture in the air will be absorbed by the desiccant 309, forming clean and dry gas, which is stored in the air bottle 1 along the connecting pipe 5 and the compressor 4. When it is not necessary to purify the air, close the valve on the surface of the connecting pipe 5 and open the valve on the surface of the bypass pipe 6, so that the compressor 4 will directly inhale external air and compress it, storing it in the air bottle 1. By fixedly arranging a purification component 3 on the surface of the air bottle 1, when the air bottle 1 stores air, dust and impurities are filtered by the filter screen 311, and the desiccant 309 absorbs the moist moisture in the air, playing a purification role, so that the gas stored in the air bottle 1 is relatively dry, avoiding that after there is more moisture remaining inside the air bottle 1, when entering each system through the control air cylinder, the stored air contains more impurities and moisture, which is likely to damage the internal electronic components of each system.

[0027] Embodiment 2: As Figures 1-6 shown, a bolt 312 is arranged at the center of the front surface of the internally threaded block 310. The outer surface of the bolt 312 sequentially passes through the outer surfaces of the internally threaded block 310 and the filter screen 311 in a movable manner. A wing nut 313 is threadedly rotated and connected to the outer surface of the bolt 312 near the rear end surface. The outer surface of the filter screen 311 fits with the inner surface of the internally threaded block 310.

[0028] The effect achieved by the entire Embodiment 2 is that when disassembling the filter screen 311, rotate the internally threaded block 310 clockwise to separate it from the threaded ring block 307, fix the bolt 312, and manually rotate the wing nut 313 to separate it from the bolt 312, facilitating personnel to remove the filter screen 311 for cleaning or replacement, thereby avoiding a large amount of dust and impurities adhering to the surface of the filter screen 311 and affecting the filtering effect, with high practicability.

[0029] Working principle: When the drying and purifying device of the tugboat pneumatic control system is in use, a fixed sleeve 2 is fixedly arranged on the outer surface of the air bottle 1, and a box body 301 is fixedly connected to its top. Pull the movable frame 303 upward, and a plurality of sliders 304 fixed on both sides of the movable frame 303 slide synchronously along the surfaces of a plurality of sliding rods 305. A plurality of sliding rods 305 are located inside a plurality of limiting grooves 308. When the sliders 304 move upward, they will squeeze a plurality of springs 306, causing them to deform and contract, and then the movable frame 303 slides out from the top of the cover plate 302, facilitating personnel to put the desiccant 309 into the movable frame 303. Slowly relax the pulling of the movable frame 303. Under the elastic reset action of the springs 306, the movable frame 303 slides downward and resets along the outer surfaces of the plurality of sliding rods 305. Start the compressor 4. The compressor 4 inhales the gas inside the box body 301 through the connecting pipe 5, generating negative pressure inside it. Under the action of the negative pressure, the external air penetrates the holes on the surface of the filter screen 311 and is inhaled into the box body 301. The impurities in the air will be blocked and filtered by the filter screen 311, and when passing through the desiccant 309, the moist moisture in the air will be absorbed by the desiccant 309, forming clean and dry gas, which is stored in the air bottle 1 along the connecting pipe 5 and the compressor 4. When it is not necessary to purify the air, close the valve on the surface of the connecting pipe 5 and open the valve on the surface of the bypass pipe 6, so that the compressor 4 will directly inhale the external air and compress it, storing it in the air bottle 1. By fixedly arranging the purification component 3 on the surface of the air bottle 1, when the air bottle 1 stores air, the dust and impurities are filtered by the filter screen 311, and the desiccant 309 absorbs the moist moisture in the air, playing a purification role, so that the gas stored in the air bottle 1 is relatively dry. To avoid that after there is more moisture remaining inside the air bottle 1 and then entering each system through the control air bottle, the stored air contains more impurities and moisture, which is likely to damage the internal electronic components of each system. When disassembling the filter screen 311, rotate the internal thread block 310 clockwise to separate it from the thread ring block 307, fix the bolt 312, and manually rotate the wing nut 313 to separate it from the bolt 312, facilitating personnel to remove the filter screen 311 for cleaning or replacement, thereby avoiding more dust and impurities adhering to the surface of the filter screen 311 and affecting the filtering effect, with high practicability.

[0030] The above is only the preferred embodiment of the present invention, and it is not a limitation to the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. Drying and purification device for tugboat pneumatic control system, characterized in that: include: An air bottle (1), wherein a fixing sleeve (2) is fixedly connected to the outer surface of the air bottle (1), and a purification component (3) is fixedly connected to the top of the fixing sleeve (2); A purification component (3), the purification component (3) comprising a box (301), the box (301) being fixedly connected to the top of a fixing sleeve (2), the top of the box (301) being fixedly connected to a cover plate (302), the front surface of the box (301) being fixedly connected to a threaded ring block (307), the outer surface of the threaded ring block (307) being threadably connected to an internal threaded block (310), a filter screen (311) being arranged on the inner surface of the internal threaded block (310), a movable frame (303) being arranged on the inner bottom of the box (301), and a desiccant (309) being arranged on the inner surface of the movable frame (303).

2. The drying and purification device for a tugboat pneumatic control system according to claim 1, characterized in that: A bolt (312) is arranged at the centre of the front surface of the internal thread block (310), and the outer surface of the bolt (312) movably penetrates the outer surfaces of the internal thread block (310) and the filter screen (311) in sequence.

3. The drying and purification device for a tugboat pneumatic control system according to claim 2, characterized in that: A butterfly nut (313) is threadedly connected to the outer surface of the bolt (312) near the rear end surface, and the outer surface of the filter screen (311) is in contact with the inner surface of the internal thread block (310).

4. The drying and purification device for a tugboat pneumatic control system according to claim 3, characterized in that: The inner bottom of the box body (301) is symmetrically fixedly connected to a plurality of sliding rods (305), and the outer surfaces of both sides of the movable frame (303) near the bottom are symmetrically fixedly connected to sliding blocks (304), and the inner surfaces of the plurality of sliding blocks (304) are slidably connected to the outer surfaces of the plurality of sliding rods (305).

5. The drying and purification device for a tugboat pneumatic control system according to claim 4, characterized in that: The outer surface of the slide bar (305) is sleeved with a spring (306), and the spring (306) is located between the slide block (304) and the movable frame (303).

6. The drying and purification device for the tugboat pneumatic control system according to claim 5, characterized in that: The inner surface of the box body (301) is symmetrically provided with a plurality of limiting grooves (308), and the sliding rod (305) is located inside the limiting grooves (308).

7. The drying and purification device for a tugboat pneumatic control system according to claim 6, characterized in that: The rear end surface of the air bottle (1) is fixedly connected to a compressor (4), and the input end of the compressor (4) is fixedly connected to a connecting pipe (5).

8. The drying and purification device for a tugboat pneumatic control system according to claim 7, characterized in that: The outer surface of the connecting pipe (5) is fixedly connected to a bypass pipe (6), and the outer surface of the connecting pipe (5) is fixedly penetrated through the outer surface of the casing (301) at a position away from the compressor (4).