Superfine crushing device for gelatin processing

By designing an ultra-fine grinding device for gelatin processing including multiple gears, crushing rollers, rolling rollers and brush plates, the problem of gelatin crushing is not super-fine enough and easy to adhere to the inner wall, achieving more uniform crushing and better cleaning effects, and improving the quality and processing efficiency of finished products.

CN222984462UActive Publication Date: 2025-06-17FOODMATE CO LTD
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Patent Information

Application Number
CN202421858040.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-17
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

In the prior art, gelatin is not crushed ultra-fine enough, resulting in uneven particle size, affecting the quality of the finished product. Gelatin is easy to adhere to the inner wall of the crusher, making it difficult to clean, and affecting the reduction of processing weight.

Method used

An ultrafine crushing device for gelatin processing is designed, including a crushing box, crushing roller, gear, motor, crushing bucket, circular filter plate, mounting frame, connecting rod, rolling roller, brush plate and scraper. The crushing roller is driven to rotate through the meshing of multiple gears, and the roller and brush plate are used to further crush and clean the gelatin.

Benefits of technology

The gelatin is more delicately crushed, the particle size is more uniform, the finished product quality is improved, and the gelatin attached to the inner wall is effectively cleaned through the design of the scraper, ensuring the complete removal of the gelatin and reducing the loss of processing weight.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gelatin processing, and provides a superfine grinding device for gelatin processing, which comprises a grinding box, two grinding rollers, a first grinding roller, a second grinding roller and a control device, two connecting shafts are movably embedded in the grinding box, and the two grinding rollers are fixedly sleeved on the outer surfaces of the two connecting shafts; and the two gears are fixedly arranged at one ends of the two connecting shafts in a sleeving manner. Gelatin needing to be smashed is poured into the smashing box through a feeding hopper, then a first motor is started to drive one connecting shaft to rotate, one gear is driven to rotate while the connecting shaft rotates, the two gears are meshed with each other, therefore, the other gear also rotates along with the connecting shaft, the two connecting shafts drive smashing rollers to rotate relatively, and the smashing rollers rotate relatively. And the outer surfaces of the two crushing rollers are provided with arc-shaped plates, the arc-shaped plates enable the two crushing rollers to crush the gelatin better, and the crushed gelatin falls into the crushing barrel at the lower end through a plurality of through holes formed in the outer surfaces of the arc-shaped plates.
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Description

Technical Field

[0001] The utility model relates to the technical field of gelatin processing, in particular to an ultra-fine pulverizing device for gelatin processing. Background Technique

[0002] Gelatin is a high-protein substance produced from animal skins (skin gelatin) or animal bones (bone gelatin), and is widely used in pharmaceutical packaging, healthcare, food additives, light-sensitive materials, etc. Most gelatin enterprises in China produce bone gelatin. During the gelatin processing, it is necessary to pulverize fresh skins to ensure the quality of the finished product.

[0003] In the prior art, such as a gelatin pulverizing device with the Chinese patent number: CN208438380U, which includes a transportation mechanism, a cutting mechanism, and a pulverizer. The output end of the transportation mechanism is located above the feed inlet of the pulverizer; the transportation mechanism includes a main frame, a plurality of driving rollers arranged in parallel on the main frame, and a transportation belt arranged on the driving rollers; the cutting mechanism is arranged above the driving rollers. The cutting mechanism includes symmetrically arranged vertical rods, and sliders that can slide along the vertical rods are sleeved on the vertical rods. A cutter for cutting gelatin is arranged between the two sliders. By skillfully utilizing the rotation of the driving rollers, the gelatin is cut in the utility model, which can not only cut the gelatin in advance to facilitate the pulverization of the gelatin; because the strength of the gelatin is small, the rotation of the driving rollers can be fully utilized to drive the cutting mechanism to cut the gelatin, so that there is no need to additionally set a cutting driving mechanism to drive the cutting mechanism, effectively utilizing the driving force of the driving rollers, saving energy consumption and reducing costs.

[0004] Although the above solution has the above advantages, the disadvantage of the above solution is that it is not convenient to better pulverize the gelatin ultra-finely, resulting in uneven particle sizes of the pulverized gelatin, affecting the quality of the subsequent finished product, and the gelatin is easily attached to the inner wall of the pulverizer after pulverization, making it not convenient to clean it better. Therefore, the pulverized gelatin in the pulverizer cannot be completely taken out, affecting the processing weight of the gelatin and reducing it. Content of the Utility Model

[0005] The purpose of the utility model is to solve the problems in the prior art that it is not convenient to better pulverize the gelatin ultra-finely, resulting in uneven particle sizes of the pulverized gelatin, affecting the quality of the subsequent finished product, and the gelatin is easily attached to the inner wall of the pulverizer after pulverization, making it not convenient to clean it better. Therefore, the pulverized gelatin in the pulverizer cannot be completely taken out, affecting the processing weight of the gelatin and reducing it.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: an ultra-fine pulverizing device for gelatin processing, including: a pulverizing box, and two connecting shafts are movably embedded in the interior of the pulverizing box. It also includes:

[0007] Two crushing rollers are fixedly sleeved on the outer surfaces of the two connecting shafts;

[0008] Two gears are fixedly sleeved on one ends of the two connecting shafts, and the two gears are meshed with each other;

[0009] The first motor is fixedly installed on the side of the crushing box away from the gear, and the output end of the first motor is fixedly installed on one end of the connecting shaft away from the gear;

[0010] The crushing barrel is fixedly installed on the outer surface of the crushing box near the bottom, and the crushing barrel is communicated with the crushing box;

[0011] The circular filter plate is fixedly installed at the center inside the crushing barrel;

[0012] The mounting frame is fixedly installed at the center of the outer surface of the crushing barrel near the bottom, and a second motor is fixedly installed on the side of the mounting frame close to the crushing barrel;

[0013] The connecting rod is fixedly installed at the output end of the second motor, and the connecting rod is movably embedded inside the crushing barrel, and one end of the connecting rod near the top is movably embedded at the center of the circular filter plate;

[0014] The round shaft is fixedly installed at the end of the connecting rod away from the second motor, and a rolling roller is movably sleeved on the outer surface of the round shaft.

[0015] Preferably, a brush plate is fixedly installed on the outer surface of the connecting rod near the upper end, and a conical guide plate is fixedly installed on the outer surface of the connecting rod away from the top.

[0016] Preferably, a scraping plate is fixedly installed on the outer surface of the connecting rod near the lower end, a conical barrel is embedded inside the crushing barrel near the lower end, and the scraping plate is attached to the inner wall of the conical barrel.

[0017] Preferably, arc-shaped plates are provided on the outer surfaces of the two crushing rollers, the arc-shaped plates are fixedly installed inside the crushing box, and a plurality of through holes are formed on the outer surface of the arc-shaped plate near the bottom.

[0018] Preferably, a discharge pipe is provided on the outer surface of the crushing barrel near the bottom, and a control valve is provided on the outer surface of the discharge pipe.

[0019] Preferably, a feed funnel is provided on the outer surface of the crushing box near the top.

[0020] Compared with the prior art, the advantages and positive effects of the present utility model are that

[0021] 1. In this utility model, the gelatin to be pulverized is poured into the interior of the pulverizing box through the feeding funnel, and then the first motor is started to drive one of the connecting shafts to rotate. While the connecting shaft rotates, it drives one of the gears to rotate. The two gears are meshed with each other, so the other gear will also rotate accordingly. The two connecting shafts drive the pulverizing rollers to rotate relatively, so as to better pulverize the gelatin. Arc-shaped plates are provided on the outer surfaces of the two pulverizing rollers, which can better enable the two pulverizing rollers to pulverize the gelatin. The pulverized gelatin falls into the interior of the lower pulverizing barrel through a plurality of through holes opened on the outer surface of the arc-shaped plate. The pulverizing barrel is communicated with the pulverizing box.

[0022] 2. In this utility model, the pulverized gelatin falls onto the outer surface of the conical guiding plate, and can be better distributed onto the outer surface of the circular filter plate without piling up together. The second motor is started to drive the connecting rod to rotate. While the connecting rod rotates, it drives the rolling roller installed at the upper end to rotate under the action of the round shaft, so as to better pulverize the gelatin on the outer surface of the circular filter plate more meticulously. The brush plate can better sweep and spread out the gelatin on the outer surface of the circular filter plate as the connecting rod rotates, so as to better enable the rolling roller to pulverize it. The pulverized gelatin falls into the interior of the conical barrel at the lower end of the pulverizing barrel, and the pulverized gelatin can be better taken out through the discharge pipe. Just open the control valve. A scraper is also fixedly installed at the lower end of the outer surface of the connecting rod. The scraper is attached to the inner wall of the conical barrel, and can better clean the gelatin adhering to the inner wall, facilitating its extraction. Description of the Drawings

[0023] Figure 1 is a schematic structural diagram of an ultra-fine pulverizing device for gelatin processing proposed by this utility model;

[0024] Figure 2 is a schematic side view structural diagram of an ultra-fine pulverizing device for gelatin processing proposed by this utility model;

[0025] Figure 3 is a schematic partial cross-sectional structural diagram of an ultra-fine pulverizing device for gelatin processing proposed by this utility model;

[0026] Figure 4 is a schematic cross-sectional structural diagram of an ultra-fine pulverizing device for gelatin processing proposed by this utility model.

[0027] Legend Explanation:

[0028] 1. Crushing barrel; 101. Crushing box; 102. Feeding funnel; 103. Connecting shaft; 104. Gear; 105. Crushing roller; 106. Motor II; 107. Mounting bracket; 108. Motor I; 109. Discharge pipe; 110. Arc plate; 111. Through hole; 112. Conical guide plate; 113. Circular filter plate; 114. Conical barrel; 115. Brush plate; 116. Connecting rod; 117. Scraper; 118. Control valve; 119. Round shaft; 120. Rolling roller. Detailed implementation mode

[0029] In order to be able to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below in conjunction with the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0030] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.

[0031] Embodiment 1, as Figures 1-4 shown, the present invention provides an ultra-fine crushing device for gelatin processing, including: a crushing box 101, two connecting shafts 103 are movably embedded in the interior of the crushing box 101, and further includes: two crushing rollers 105, both fixedly sleeved on the outer surfaces of the two connecting shafts 103; two gears 104, fixedly sleeved on one end of the two connecting shafts 103, and the two gears 104 are meshed with each other; a motor I 108, fixedly installed on the side of the crushing box 101 away from the gear 104, and the output end of the motor I 108 is fixedly installed on one end of one of the connecting shafts 103 away from the gear 104; arc plates 110 are arranged on the outer surfaces of the two crushing rollers 105, the arc plates 110 are fixedly installed in the interior of the crushing box 101, and a plurality of through holes 111 are opened on the outer surface of the arc plate 110 near the bottom; a feeding funnel 102 is arranged on the outer surface of the crushing box 101 near the top.

[0032] In this embodiment, the gelatin to be crushed is poured into the interior of the crushing box 101 through the feed hopper 102, and then the first motor 108 is started to drive one of the connecting shafts 103 to rotate. While the connecting shaft 103 rotates, it drives one of the gears 104 to rotate. The two gears 104 are meshed with each other, so the other gear 104 will also rotate accordingly. The two connecting shafts 103 drive the crushing rollers 105 to rotate relatively, so as to better crush the gelatin. The outer surfaces of the two crushing rollers 105 are provided with arc-shaped plates 110, which can better enable the two crushing rollers 105 to crush the gelatin. The crushed gelatin falls into the interior of the lower crushing barrel 1 through a plurality of through holes 111 formed on the outer surface of the arc-shaped plate 110. The crushing barrel 1 is communicated with the crushing box 101.

[0033] Embodiment 2, as Figures 1-4 shown, the crushing barrel 1 is fixedly installed on the outer surface of the crushing box 101 near the bottom, and the crushing barrel 1 is communicated with the crushing box 101; the circular filter plate 113 is fixedly installed at the center inside the crushing barrel 1; the mounting frame 107 is fixedly installed at the center of the outer surface of the crushing barrel 1 near the bottom, and a second motor 106 is fixedly installed on one side of the mounting frame 107 close to the crushing barrel 1; the connecting rod 116 is fixedly installed at the output end of the second motor 106, and the connecting rod 116 is movably embedded in the interior of the crushing barrel 1, and one end of the connecting rod 116 near the top is movably embedded in the center of the circular filter plate 113; the round shaft 119 is fixedly installed at the end of the connecting rod 116 away from the second motor 106, and a rolling roller 120 is movably sleeved on the outer surface of the round shaft 119; a brush plate 115 is fixedly installed on the outer surface of the connecting rod 116 near the upper end, and a conical guide plate 112 is fixedly installed on the outer surface of the connecting rod 116 away from the top; a scraping plate 117 is fixedly installed on the outer surface of the connecting rod 116 near the lower end, and a conical barrel 114 is embedded in the interior of the crushing barrel 1 near the lower end, and the scraping plate 117 is attached to the inner wall of the conical barrel 114; a discharge pipe 109 is provided on the outer surface of the crushing barrel 1 near the bottom, and a control valve 118 is provided on the outer surface of the discharge pipe 109.

[0034] In this embodiment, the crushed gelatin falls onto the outer surface of the conical guide plate 112, and can be better distributed onto the outer surface of the circular filter plate 113 without piling up. Start the second motor 106 to drive the connecting rod 116 to rotate. While the connecting rod 116 rotates, it drives the rolling roller 120 installed at the upper end to rotate under the action of the round shaft 119, so as to better and more finely crush the gelatin on the outer surface of the circular filter plate 113. The brush plate 115 can better clean and spread out the gelatin on the outer surface of the circular filter plate 113 as the connecting rod 116 rotates, so that the rolling roller 120 can better crush it. The crushed gelatin falls into the inner part of the conical barrel 114 at the lower end of the crushing barrel 1. The crushed gelatin can be better taken out through the discharge pipe 109. Just open the control valve 118. A scraper 117 is also fixedly installed at the lower end of the outer surface of the connecting rod 116. The scraper 117 is attached to the inner wall of the conical barrel 114, and can better clean the gelatin adhering to the inner wall for convenient extraction.

[0035] Working principle: When in use, pour the gelatin to be crushed into the interior of the crushing box 101 through the feed hopper 102, and then start the first motor 108 to drive one of the connecting shafts 103 to rotate. While the connecting shaft 103 rotates, it drives one of the gears 104 to rotate. The two gears 104 are meshed, so the other gear 104 will also rotate accordingly. The two connecting shafts 103 drive the crushing rollers 105 to rotate relatively, so as to better crush the gelatin. Arc-shaped plates 110 are provided on the outer surfaces of the two crushing rollers 105, and the arc-shaped plates 110 can better enable the two crushing rollers 105 to crush the gelatin. The crushed gelatin falls into the interior of the lower crushing barrel 1 through a plurality of through holes 111 formed on the outer surface of the arc-shaped plate 110. The crushing barrel 1 is communicated with the crushing box 101. The crushed gelatin falls onto the outer surface of the conical guide plate 112, and can be better distributed onto the outer surface of the circular filter plate 113 without piling up. Start the second motor 106 to drive the connecting rod 116 to rotate. While the connecting rod 116 rotates, it drives the rolling roller 120 installed at the upper end to rotate under the action of the round shaft 119, so as to better and more finely crush the gelatin on the outer surface of the circular filter plate 113. The brush plate 115 can better clean and spread out the gelatin on the outer surface of the circular filter plate 113 as the connecting rod 116 rotates, so that the rolling roller 120 can better crush it. The crushed gelatin falls into the inner part of the conical barrel 114 at the lower end of the crushing barrel 1. The crushed gelatin can be better taken out through the discharge pipe 109. Just open the control valve 118. A scraper 117 is also fixedly installed at the lower end of the outer surface of the connecting rod 116. The scraper 117 is attached to the inner wall of the conical barrel 114, and can better clean the gelatin adhering to the inner wall for convenient extraction.

[0036] The above are only the preferred embodiments of the present utility model, and do not limit the present utility model in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An ultrafine grinding device for gelatin processing, comprising: A crushing box (101), wherein two connecting shafts (103) are movably embedded inside the crushing box (101), characterized in that it also comprises: Two crushing rollers (105) are fixedly sleeved on the outer surfaces of the two connecting shafts (103); Two gears (104) are fixedly sleeved on one end of the two connecting shafts (103), and the two gears (104) are meshed with each other; Motor 1 (108) is fixedly mounted on a side of the crushing box (101) away from the gear (104), and an output end of the motor 1 (108) is fixedly mounted on an end of one of the connecting shafts (103) away from the gear (104); A crushing barrel (1) is fixedly mounted on the outer surface of the crushing box (101) near the bottom, and the crushing barrel (1) is in communication with the crushing box (101); A circular filter plate (113) fixedly mounted at the center of the crushing barrel (1); A mounting frame (107) is fixedly mounted on the center of the outer surface of the bottom of the crushing barrel (1), and a second motor (106) is fixedly mounted on a side of the mounting frame (107) close to the crushing barrel (1); A connecting rod (116) is fixedly mounted on the output end of the second motor (106), and the connecting rod (116) is movably embedded in the interior of the crushing barrel (1), and one end of the connecting rod (116) close to the top is movably embedded in the center of the circular filter plate (113); The round shaft (119) is fixedly mounted on one end of the connecting rod (116) away from the second motor (106), and a rolling roller (120) is movably sleeved on the outer surface of the round shaft (119).

2. The ultrafine grinding device for gelatin processing according to claim 1, characterized in that: A brush plate (115) is fixedly mounted on the outer surface of the connecting rod (116) close to the upper end, and a conical material guide plate (112) is fixedly mounted on the outer surface of the connecting rod (116) away from the top.

3. The ultrafine grinding device for gelatin processing according to claim 1, characterized in that: A scraper (117) is fixedly mounted on the outer surface of the connecting rod (116) near the lower end, a conical barrel (114) is embedded in the interior of the crushing barrel (1) near the lower end, and the scraper (117) fits against the inner wall of the conical barrel (114).

4. The ultrafine grinding device for gelatin processing according to claim 1, characterized in that: The outer surfaces of the two crushing rollers (105) are provided with arc-shaped plates (110), the arc-shaped plates (110) are fixedly installed inside the crushing box (101), and the outer surfaces of the arc-shaped plates (110) close to the bottom are provided with a plurality of through holes (111).

5. The ultrafine grinding device for gelatin processing according to claim 1, characterized in that: A discharge pipe (109) is provided on the outer surface of the crushing barrel (1) close to the bottom, and a control valve (118) is provided on the outer surface of the discharge pipe (109).

6. The ultrafine grinding device for gelatin processing according to claim 1, characterized in that: A feeding funnel (102) is provided on the outer surface of the crushing box (101) near the top.

Citation Information

Patent Citations

  • Device is smashed to gelatin

    CN208438380U