Glue suction device suitable for cord impregnator and cord impregnator
By designing an adjustable glue absorbing device on the wire rope impregnator, the problem that traditional glue absorbing devices cannot control the glue absorbing amount is solved, achieving more stable production quality and higher glue absorbing efficiency.
Patent Information
- Application Number
- CN202421908636.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-07
AI Technical Summary
During the traditional wire rope impregnation process, the position between the nozzle and the wire rope of the glue absorbing device is fixed, and the amount of glue absorbed by the nozzle cannot be controlled, resulting in unstable production quality.
A glue absorbing device suitable for wire rope impregnation machines is designed, and the front and rear adjustment tracks and the transverse adjustment tracks are adopted, so that the nozzle device can be adjusted relative to the left and right front and rear positions of the linear roller, and the amount of glue absorbing is controlled by adjusting the distance between the nozzle and the linear roller.
It realizes precise control of the amount of glue absorbed, improves the stability of production quality, simplifies the cleaning process of the nozzle, and improves the efficiency of glue absorbed.
Smart Images

Figure CN222984808U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rope processing, and particularly relates to a glue sucking device applicable to a wire rope dipping machine and the wire rope dipping machine. Background Art
[0002] During the process of wire rope processing and dipping, it is necessary to ensure that the dipping amount of each wire rope is the same as much as possible to meet the requirements of the product after drying and prevent the generation of waste wires. The traditional solution is to process through a glue feeling device, and the glue sucking sponge needs to be replaced regularly. During the replacement period, production needs to be stopped, and the glue sucking effect is different before and after the sponge replacement, which will seriously affect the production quality.
[0003] To solve this problem, after experimental optimization, it is changed to a glue sucking device. However, in the existing glue sucking device, since the position between the suction nozzle and the wire rope is relatively fixed, the glue sucking amount of the suction nozzle cannot be controlled. Therefore, a glue sucking device that can solve the above problems is needed. Summary of the Utility Model
[0004] Aiming at the defects in the prior art, the purpose of the utility model is to provide a glue sucking device applicable to a wire rope dipping machine and the wire rope dipping machine.
[0005] According to the glue sucking device applicable to the wire rope dipping machine provided by the utility model, it includes a frame, a suction nozzle device, a position adjusting device, a wire roller and a fan unit;
[0006] The wire roller is installed on the frame, a wire rope is wound on the wire roller, the suction nozzle device is installed on the position adjusting device and is located on one side of the wire rope, and the fan unit is connected to the suction nozzle device and is used for sucking glue from the wire rope on the wire roller through the suction nozzle device.
[0007] The position adjusting device includes a transverse adjusting track and a front-back adjusting track. The top of the suction nozzle device is slidably arranged in the front-back adjusting track, and the top of the front-back adjusting track is slidably arranged in the transverse adjusting track.
[0008] Preferably, the transverse adjusting track is fixed to the wire roller in one or more of the following ways;
[0009] The transverse adjusting track is installed in a gantry frame installed on the top of the frame;
[0010] The top of the transverse adjusting track is installed on an external hanging structure through a connecting piece.
[0011] Preferably, the top of the front-back adjusting track is provided with track pulleys and is slidably arranged in the transverse adjusting track through the track pulleys.
[0012] Preferably, a fixing block is detachably installed in the middle of the lateral adjustment track;
[0013] Glue sucking state: The front-back adjustment track at the top of the nozzle device is fixedly arranged in the lateral adjustment track, and the track pulleys at the top of the front-back adjustment track are fixed by the fixing block;
[0014] Position adjustment state: The fixing block is removed, and the front-back adjustment track at the top of the nozzle device is slidably arranged in the lateral adjustment track.
[0015] Preferably, an adjustment screw parallel to the front-back adjustment track is installed at the top of the nozzle device, and a nut is sleeved on the adjustment screw;
[0016] The nut is arranged in the handwheel drive assembly. The handwheel drive assembly is fixedly connected to the front-back adjustment track. The handwheel drive assembly includes a handwheel and a worm and gear drive structure. The nut is coaxially and fixedly installed in the turbine, and the handwheel is fixedly installed at one end of the worm.
[0017] Preferably, the fan unit includes a glue liquid separation box and a suction fan;
[0018] The glue liquid separation box is connected to the suction fan through a pipeline. A nozzle interface is arranged on the glue liquid separation box, and the nozzle interface is communicated with the nozzle device through a pipeline.
[0019] Preferably, the number of the glue liquid separation boxes is one or more;
[0020] When there are multiple glue liquid separation boxes, the multiple glue liquid separation boxes are connected in sequence. The glue liquid separation box at the head end is communicated with the suction fan, and a nozzle interface is arranged on the glue liquid separation box at the tail end and is communicated with the nozzle device through the nozzle interface.
[0021] Preferably, both the nozzle device and the position adjustment device are two, and the nozzle openings of the two nozzle devices are arranged oppositely;
[0022] The nozzle interfaces on the glue liquid separation box are two. The two nozzle devices are respectively communicated with the glue liquid separation box through the two nozzle interfaces, and individual on-off valves are arranged on the two nozzle interfaces.
[0023] Preferably, the nozzle device includes a nozzle body and a fan interface arranged at one end of the nozzle body. The fan interface is connected to the fan unit through a pipeline;
[0024] There are multiple wire rollers. In the projection along the axial direction of the wire rollers, at least one wire roller is higher than the nozzle device, and at least one wire roller is lower than the nozzle device. The wire rope to be sucked with glue is wound between two wire rollers located above and below the nozzle device.
[0025] According to the wire rope dipping machine provided by the present utility model, the glue suction device applicable to the wire rope dipping machine is adopted.
[0026] Compared with the prior art, the present utility model has the following beneficial effects:
[0027] The structure of the present utility model is simple and the operation is convenient. The suction nozzle device is arranged on the front-back adjustment track and the lateral adjustment track, so that the suction nozzle can be adjusted in the left-right and front-back positions relative to the wire roller. The glue suction amount of the suction nozzle can be controlled by adjusting the distance between the suction nozzle and the wire roller, and it is convenient for the daily cleaning of the suction nozzle. This device is safe and practical, and improves the glue suction efficiency. Description of the Drawings
[0028] By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, purposes and advantages of the present utility model will become more obvious:
[0029] Figure 1 It is an assembly schematic diagram among the suction nozzle device, the position adjustment device and the wire roller in the present utility model;
[0030] Figure 2 It is a side view assembly schematic diagram among the suction nozzle device, the position adjustment device and the wire roller in the present utility model;
[0031] Figure 3 It is a structural schematic diagram of the fan unit in the present utility model.
[0032] As shown in the figure:
[0033] Suction nozzle device 1 Front-back adjustment track 5
[0034] Suction nozzle body 101 Wire roller 6
[0035] Fan interface 102 Track pulley 7
[0036] Adjusting screw 2 Glue separation box 8
[0037] Lateral adjustment track 3 Air suction fan 9
[0038] Gantry 4 Suction nozzle interface 10 Detailed Embodiment
[0039] The present utility model will be described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present utility model, but do not limit the present utility model in any form. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several changes and improvements can still be made. These all belong to the protection scope of the present utility model.
[0040] The utility model discloses a glue sucking device applicable to a wire rope dipping machine and the wire rope dipping machine. By arranging the suction nozzle device on the front-back adjustment track and the lateral adjustment track, the suction nozzle can be adjusted in the left-right and front-back positions relative to the wire roller. By adjusting the distance between the suction nozzle and the wire roller, the glue sucking amount of the suction nozzle can be controlled, and it is more convenient to clean the suction nozzle in daily use. The device is safe and practical, and improves the glue sucking efficiency.
[0041] The glue sucking device applicable to the wire rope dipping machine provided by the utility model, as Figure 1-2 shown, includes a frame, a suction nozzle device 1, a position adjustment device, a wire roller 6 and a fan unit; the wire roller 6 is installed on the frame, a wire rope is wound on the wire roller 6, the suction nozzle device 1 is installed on the position adjustment device and is located on one side of the wire rope, the fan unit is connected to the suction nozzle device 1 and is used for sucking glue from the wire rope on the wire roller 6 through the suction nozzle device 1; the position adjustment device includes a lateral adjustment track 3 and a front-back adjustment track 5, the top of the suction nozzle device 1 is slidably arranged in the front-back adjustment track 5, and the top of the front-back adjustment track 5 is slidably arranged in the lateral adjustment track 3. By installing the suction nozzle device 1 on the position adjustment device, the distance between the suction nozzle device 1 and the wire rope can be adjusted, so that the suction force of the suction nozzle device 1 can be adjusted, and the daily cleaning of the suction nozzle can be facilitated through the position adjustment.
[0042] In a preferred example, the lateral adjustment track 3 is fixed to the wire roller 6 in one or more of the following ways; the lateral adjustment track 3 is installed in a gantry 4 installed on the top of the frame; the top of the lateral adjustment track 3 is installed on an external hanging structure through a connecting piece.
[0043] In a preferred example, a track pulley 7 is installed on the top of the front-back adjustment track 5, and the front-back adjustment track 5 is slidably arranged in the lateral adjustment track 3 through the track pulley 7. A fixing block is detachably installed in the middle of the lateral adjustment track 3; when the glue sucking device is in the glue sucking state, the front-back adjustment track 5 at the top of the suction nozzle device 1 is fixedly arranged in the lateral adjustment track 3, and the track pulley 7 at the top of the front-back adjustment track 5 is fixed by the fixing block; when the glue sucking device is in the position adjustment state, the fixing block is removed, the front-back adjustment track 5 at the top of the suction nozzle device 1 is slidably arranged in the lateral adjustment track 3, and after the lateral position is adjusted in place, the track pulley 7 is fixed by the fixing block.
[0044] In a preferred example, an adjusting screw 2 parallel to the front-back adjusting track 5 is installed on the top of the nozzle device 1, and a nut is sleeved on the adjusting screw 2; the nut is arranged in a handwheel transmission assembly, the handwheel transmission assembly is fixedly connected to the front-back adjusting track 5, the handwheel transmission assembly includes a handwheel and a worm and worm gear transmission structure, the nut is coaxially and fixedly installed in the worm gear, and the handwheel is fixedly installed at one end of the worm. By rotating the handwheel, the worm, the worm gear and the nut can be driven in sequence, so that under the action of the screw-nut mechanism, the nozzle device 1 can slide in the front-back adjusting track 5.
[0045] In a preferred example, as Figure 3 shown, the blower unit includes a glue liquid separation box 8 and a suction-type blower 9; the glue liquid separation box 8 is connected to the suction-type blower 9 through a pipeline, a nozzle interface 10 is arranged on the glue liquid separation box 8, and the nozzle interface 10 is communicated with the nozzle device 1 through a pipeline. The glue liquid separation box 8 is one or more; when there are multiple glue liquid separation boxes 8, the multiple glue liquid separation boxes 8 are connected in sequence, the glue liquid separation box 8 at the head end is communicated with the suction-type blower 9, and a nozzle interface 10 is arranged on the glue liquid separation box 8 at the tail end and is communicated with the nozzle device 1 through the nozzle interface 10. Both the nozzle device 1 and the position adjusting device are two, and the nozzle openings of the two nozzle devices 1 are arranged oppositely; there are two nozzle interfaces 10 on the glue liquid separation box 8, and the two nozzle devices 1 are respectively communicated with the glue liquid separation box 8 through the two nozzle interfaces 10. Separate on-off valves are arranged on the two nozzle interfaces 10, and the suction-type blower 9 can separately control the on-off of the two nozzle devices 1 through the split-type glue liquid separation box 8, and can be used alternately or in both ways according to different dipping process requirements.
[0046] In a preferred example, the nozzle device 1 includes a nozzle body 101 and a blower interface 102 arranged at one end of the nozzle body 101, and the blower interface 102 is connected to the blower unit through a pipeline; there are multiple wire rollers 6, and in the projection along the axial direction of the wire roller 6, at least one wire roller 6 is higher than the nozzle device 1, and at least one wire roller 6 is lower than the nozzle device 1, and the wire rope to be dipped in glue is wound between the two wire rollers 6 above and below the nozzle device 1.
[0047] According to the wire rope dipping machine provided by the present invention, the suction device applicable to the wire rope dipping machine is adopted.
[0048] Embodiment 1
[0049] This embodiment relates to a suction device of a wire rope dipping machine, as Figure 1-3As shown, it includes a first glue separation box, a stainless steel pipeline, a second glue separation box, an air suction fan 4, an adjusting screw 2, front and rear adjusting tracks 5, a suspended horizontal adjusting track 3, a gantry-type horizontal adjusting track 3, track pulleys 7, and a nozzle device 1. Figure 3 The air suction fan 9 shown in it mainly provides a suction force. Both the first glue separation box and the second glue separation box are airtight, and there are glue blocking plates inside to prevent the glue from entering the air suction fan 9, which is used to separate impurities from the glue.
[0050] Figure 1 、 2 The port of the adjusting screw 2 in it is fixed to the nozzle device 1 and is connected to the front and rear adjusting tracks 5 through a transmission device. The front and rear positions are adjusted through the handwheel on the transmission device, so as to control the distance between the nozzle device 1 and the wire rope. The suspended horizontal adjusting track 5 and the gantry-type horizontal adjusting track 5 are fixed to the nozzle device 1 through the track pulleys 7 to adjust the horizontal position of the nozzle device 1, and are fixed with rubber limit blocks after the position is determined.
[0051] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0052] The specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. Without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.
Claims
1. A glue suction device suitable for a wire rope glue dipping machine, characterized in that: It comprises a frame, a suction nozzle device (1), a position adjustment device, a wire roller (6) and a fan unit; The wire roller (6) is mounted on a frame, a wire rope is wound around the wire roller (6), the suction nozzle device (1) is mounted on a position adjustment device and is located on one side of the wire rope, and the fan unit is connected to the suction nozzle device (1) and is used to suck glue from the wire rope on the wire roller (6) through the suction nozzle device (1); The position adjustment device comprises a transverse adjustment track (3) and a front-to-back adjustment track (5); the top of the suction nozzle device (1) is slidably arranged in the front-to-back adjustment track (5); and the top of the front-to-back adjustment track (5) is slidably arranged in the transverse adjustment track (3).
2. The glue suction device suitable for a wire rope glue dipping machine according to claim 1, characterized in that: The lateral adjustment track (3) is fixed to the line roller (6) in one or more of the following ways; The lateral adjustment rail (3) is installed in a gantry (4) installed on the top of the frame; The top of the transverse adjustment track (3) is mounted on the external suspension structure via a connecting piece.
3. The glue suction device suitable for a wire rope glue dipping machine according to claim 1, characterized in that: A track pulley (7) is installed on the top of the front-rear adjustment track (5), and the track pulley (7) is slidably arranged in the lateral adjustment track (3).
4. The glue suction device suitable for a wire rope glue dipping machine according to claim 3, characterized in that: A fixing block is detachably mounted in the middle of the transverse adjustment track (3); Glue sucking state: the front and rear adjustment track (5) at the top of the suction nozzle device (1) is fixedly arranged in the lateral adjustment track (3), and the track pulley (7) at the top of the front and rear adjustment track (5) is fixed by a fixing block; Position adjustment state: the fixed block is disassembled, and the front and rear adjustment track (5) on the top of the suction nozzle device (1) is slidably arranged in the lateral adjustment track (3).
5. The glue suction device suitable for a wire rope glue dipping machine according to claim 1, characterized in that: An adjusting screw (2) parallel to the front and rear adjusting rails (5) is installed on the top of the suction nozzle device (1), and a nut is sleeved on the adjusting screw (2); The nut is arranged in a handwheel transmission assembly, the handwheel transmission assembly is fixedly connected to the front and rear adjustment rails (5), the handwheel transmission assembly comprises a handwheel and a worm gear transmission structure, the nut is coaxially and fixedly installed in the turbine, and the handwheel is fixedly installed at one end of the worm gear.
6. The glue suction device suitable for a wire rope glue dipping machine according to claim 1, characterized in that: The fan unit comprises a glue liquid separation box (8) and an air suction fan (9); The glue liquid separation box (8) is connected to the suction fan (9) through a pipeline. The glue liquid separation box (8) is provided with a suction nozzle interface (10), and the suction nozzle interface (10) is connected to the suction nozzle device (1) through a pipeline.
7. The glue suction device suitable for a wire rope glue dipping machine according to claim 6, characterized in that: The glue separation box (8) is one or more; When there are multiple glue separation boxes (8), the multiple glue separation boxes (8) are connected in sequence, the glue separation box (8) located at the head end is connected to the suction fan (9), and the glue separation box (8) located at the tail end is provided with a suction nozzle interface (10) and is connected to the suction nozzle device (1) through the suction nozzle interface (10).
8. The glue suction device suitable for a wire rope glue dipping machine according to claim 6, characterized in that: There are two suction nozzle devices (1) and two position adjustment devices, and the suction nozzle openings of the two suction nozzle devices (1) are arranged opposite to each other; There are two suction nozzle interfaces (10) on the glue liquid separation box (8), and the two suction nozzle devices (1) are connected to the glue liquid separation box (8) through the two suction nozzle interfaces (10) respectively, and separate switch valves are arranged on the two suction nozzle interfaces (10).
9. The glue suction device suitable for a wire rope glue dipping machine according to claim 1, characterized in that: The suction nozzle device (1) comprises a suction nozzle body (101) and a fan interface (102) arranged at one end of the suction nozzle body (101), and the fan interface (102) is connected to the fan unit through a pipeline; There are a plurality of line rollers (6), and in the projection along the axial direction of the line rollers (6), at least one line roller (6) is higher than the suction nozzle device (1), and at least one line roller (6) is lower than the suction nozzle device (1), and the glue suction line is wound between the two line rollers (6) located above and below the suction nozzle device (1).
10. A wire rope dipping machine, characterized in that: A glue suction device suitable for a wire rope glue dipping machine is adopted as described in any one of claims 1 to 9.