Abrasive material grading device
By designing an abrasive grading device including a screening rack, multi-stage screen and vibration mechanism, the problem of poor abrasive screening in the prior art is solved, the multi-stage grading screening and efficient screening effects are achieved, and the stability and seismic resistance of the equipment are enhanced.
Patent Information
- Application Number
- CN202421623800.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing abrasive screening device cannot realize multi-stage hierarchical screening, and the screening frame cannot vibrate simultaneously, resulting in poor hierarchical screening effect and efficiency, and the equipment is unstable and the shock absorption performance is low.
An abrasive grading device is designed, including a screening machine. A graded box is provided in the screening machine. A screen rack and multiple screens are provided on the grading box. The rotating motor drives the rotating plate and the protrusion to collide with the sliding rod, and cooperate with the reset plate and the return spring to realize the reciprocating movement of the screen rack and the screen; at the same time, the cam is driven by the driving motor to rotate, and the vibration plate and the vibration rod are used to realize the vibration of the screen; rubber shock absorbing pads and foam aluminum plates are arranged on the outside of the base to enhance the shock resistance.
Multi-stage hierarchical screening of abrasives is realized, the efficiency and effect of hierarchical screening is improved, the stability and seismic resistance of the equipment are enhanced, and the impact of working vibration on the surrounding environment is reduced.
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Figure CN222984887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of abrasive processing, and more specifically, it relates to an abrasive grading device. Background Art
[0002] An abrasive is a hard material used for grinding, polishing, cutting or other metal processing processes. Abrasives usually have high hardness and wear resistance, and can rub against the surface of the workpiece during the grinding process to remove materials or change the surface roughness. Abrasives have become an essential material for manufacturing every precision product.
[0003] In the production and processing of abrasives, it is necessary to screen to obtain abrasives that meet different specifications and sizes. However, the current screening devices are not convenient for realizing multi-stage grading screening. The screening mesh frames with different apertures cannot realize synchronous vibration screening, and the screening effect and efficiency are not good. At the same time, the screening equipment is not fixed firmly enough, and the shock absorption performance is low, resulting in poor working stability during the screening operation, which is not conducive to the efficient and high-quality progress of the screening operation. Summary of the Invention
[0004] Aiming at the problems existing in the prior art, the utility model provides an abrasive grading device to solve the technical problems mentioned in the background art that the screening mesh frames cannot vibrate synchronously, reducing the grading screening effect and screening efficiency.
[0005] To achieve the above object, the utility model provides the following technical solution: An abrasive grading device includes a screening machine. The screening machine includes a grading box. A screening frame is provided on the grading box. A first screen is provided on the screening frame. A sliding rod is provided on one side of the first screen, and a moving rod is provided on the other side. A support frame and a rotating motor are provided on one side of the grading box. A rotating disk is provided on the motor shaft of the rotating motor. A plurality of rotating protrusions are circumferentially provided on the rotating disk. A sliding protrusion is provided on the sliding rod. A second screen and a third screen are provided in the grading box. A driving motor is provided on one side of the grading box. A cam is provided on the motor shaft of the driving motor. Vibration plates are provided on the upper and lower sides of the cam. Vibration rods are slidably provided on the vibration plates. The vibration rods respectively abut against the bottom of the second screen and the top of the third screen. A vibration spring is sleeved outside the vibration rods.
[0006] The utility model is further provided that a fixing rod is provided in the grading box. The fixing rod extends into the moving rod. Reset plates are provided on both the fixing rod and the moving rod. A reset spring is provided between the reset plates, which is convenient for the screening frame and the first screen to be reset and realizes the reciprocating movement of the first screen.
[0007] The utility model is further provided that a limiting spline is provided on the fixing rod, and a spline groove is provided on the moving rod to prevent the screening frame from rotating arbitrarily on the fixing rod.
[0008] The utility model is further arranged such that a bellows cover is provided on one side of the cam to prevent abrasive from entering the cam.
[0009] The utility model is further arranged such that discharge ports are provided on the side wall and the bottom of the classification box, facilitating classified discharging of the classification box.
[0010] The utility model is further arranged such that a base is provided at the bottom of the classification box, a rubber shock pad is sleeved outside the base, a foam aluminum plate is provided on the top of the rubber shock pad, and the classification box is arranged on the foam aluminum plate. By arranging the rubber shock pad and the foam aluminum plate outside the base, the earthquake resistance and impact resistance of the base can be enhanced, the adverse influence of the working vibration of the screening machine on the surrounding environment can be reduced, and the operation stability of the device can be improved at the same time.
[0011] The utility model is further arranged such that a plurality of chemical bolts are provided on the rubber shock pad, facilitating fixing of the base and the ground.
[0012] The utility model is further arranged such that a rubber anti-slip pad is provided at the bottom of the rubber shock pad, greatly enhancing the friction between the base and the ground.
[0013] Compared with the prior art, the utility model provides an abrasive classification device, having the following beneficial effects:
[0014] 1. By driving the rotating disc and the rotating protrusions to rotate through the rotating motor, colliding with the sliding protrusions on the sliding rod respectively, and cooperating with the reset action of the reset plate and the reset spring, the screening frame and the first screen are driven to perform reciprocating motion in the horizontal direction, thereby facilitating primary screening of the abrasive through the first screen.
[0015] 2. By arranging a second screen and a third screen in the classification box, multi-stage screening of the abrasive is realized. By driving the cam to rotate through the driving motor, and then cooperating with the vibrating rod to vibrate, the second screen and the third screen are vibrated, improving the classification screening efficiency and effect of the second screen and the third screen.
[0016] 3. Through the rubber anti-slip pad, the friction between the base and the ground is greatly enhanced. The chemical bolts facilitate fixing of the base and the ground, and the chemical bolts have the characteristics of strong anchoring force, convenient installation and flexible construction. By arranging the rubber shock pad and the foam aluminum plate outside the base, the earthquake resistance and impact resistance of the base can be enhanced, the adverse influence of the working vibration of the screening machine on the surrounding environment can be reduced, and the operation stability of the device can be improved at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of an abrasive classification device in the utility model;
[0018] Figure 2 It is a schematic diagram of the cooperation structure of the screening frame, the first screen, the sliding rod and the moving rod in the present utility model;
[0019] Figure 3 It is an exploded view of the cooperation structure of the moving rod, the fixed rod, the reset plate, the reset spring, the limiting spline and the spline groove in the present utility model;
[0020] Figure 4 It is a schematic diagram of the internal structure of the classification box in the present utility model;
[0021] Figure 5 It is a schematic diagram of the cooperation structure of the base, the rubber shock pad, the foam aluminum plate, the chemical bolt and the rubber anti-slip pad in the present utility model.
[0022] In the figure: 1. Screening machine; 2. Classification box; 3. Screening frame; 4. First screen; 5. Sliding rod; 6. Moving rod; 7. Support frame; 8. Rotating motor; 9. Rotating disc; 10. Rotating protrusion; 11. Sliding protrusion; 12. Second screen; 13. Third screen; 14. Driving motor; 15. Cam; 16. Vibration plate; 17. Vibration rod; 18. Vibration spring; 19. Fixed rod; 20. Reset plate; 21. Reset spring; 22. Limiting spline; 23. Spline groove; 24. Bellows cover; 25. Discharge port; 26. Base; 27. Rubber shock pad; 28. Foam aluminum plate; 29. Chemical bolt; 30. Rubber anti-slip pad. Specific embodiments
[0023] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0024] It should be pointed out that unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0025] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left, right" are usually left and right as shown in the drawings; "inside, outside" refer to the inside and outside relative to the contours of the respective components, but the above orientation terms do not limit the present utility model.
[0026] Please refer to Figures 1-5, an abrasive grading device, including a screening machine 1. The screening machine 1 includes a grading box 2. A screening frame 3 is provided on the grading box 2. A first screen 4 is provided on the screening frame 3. A sliding rod 5 is provided on one side of the first screen 4, and a moving rod 6 is provided on the other side. A support frame 7 and a rotating motor 8 are provided on one side of the grading box 2. A rotating disc 9 is provided on the motor shaft of the rotating motor 8. A plurality of rotating protrusions 10 are circumferentially provided on the rotating disc 9. A sliding protrusion 11 is provided on the sliding rod 5. A second screen 12 and a third screen 13 are provided inside the grading box 2. A driving motor 14 is provided on one side of the grading box 2. A cam 15 is provided on the motor shaft of the driving motor 14. Vibration plates 16 are provided on the upper and lower sides of the cam 15. Vibration rods 17 are slidably provided on the vibration plates 16. The vibration rods 17 respectively abut against the bottom of the second screen 12 and the top of the third screen 13. A vibration spring 18 is sleeved outside the vibration rods 17. A fixing rod 19 is provided inside the grading box 2. The fixing rod 19 extends into the moving rod 6. Reset plates 20 are provided on both the fixing rod 19 and the moving rod 6. A reset spring 21 is provided between the reset plates 20. A limiting spline 22 is provided on the fixing rod 19. A spline groove 23 is provided on the moving rod 6. An accordion cover 24 is provided on one side of the cam 15. Discharge ports 25 are provided on the side wall and bottom of the grading box 2.
[0027] In this embodiment, when grading and screening the abrasive, the abrasive is added to the screening frame 3 and the first screen 4. The rotating motor 8 is started. The rotating motor 8 drives the rotating disc 9 and the rotating protrusions 10 to rotate. The rotating protrusions 10 sequentially collide with the sliding protrusions 11 on the sliding rod 5. The rotating protrusions 10 squeeze the sliding protrusions 11 and the sliding rod 5 to move. The screening frame 3 and the moving plate squeeze the reset spring 21. Through the elastic reset action of the reset spring 21, the screening frame 3 is driven to move reciprocally, thereby sliding and screening the abrasive on the screening frame 3 and the first screen 4. The filtered abrasive falls onto the second screen 12 and the third screen 13. The screening pore diameters of the first screen 4, the second screen 12, and the third screen 13 decrease in sequence. The driving motor 14 is started. The driving motor 14 drives the cam 15 to rotate. The cam 15 sequentially squeezes the vibration rods 17. Through the vibration rods 17, the second screen 12 and the third screen 13 are squeezed, thereby facilitating the vibration of the second screen 12 and the third screen 13 and screening the abrasive. The abrasive of different particle sizes is discharged through different discharge ports 25. By providing the accordion cover 24, it is prevented that the abrasive enters the cam 15.
[0028] Please refer to Figure 5 , as an implementation manner of the base 26: A base 26 is provided at the bottom of the grading box 2. A rubber shock-absorbing pad 27 is sleeved outside the base 26. A foam aluminum plate 28 is provided on the top of the rubber shock-absorbing pad 27. The grading box 2 is arranged on the foam aluminum plate 28. A plurality of chemical bolts 29 are provided on the rubber shock-absorbing pad 27. A rubber anti-slip pad 30 is provided at the bottom of the rubber shock-absorbing pad 27.
[0029] More specifically, through the rubber anti-slip pad 30, the friction between the base 26 and the ground is greatly enhanced. The chemical bolts 29 facilitate the fixation of the base 26 and the ground, and the chemical bolts 29 have the characteristics of strong anchoring force, convenient installation and flexible construction. By arranging the rubber shock pad 27 and the foam aluminum plate 28 on the outer side of the base 26, the seismic and impact resistance performance of the base 26 can be enhanced, the adverse impact of the working vibration of the screening machine 1 on the surrounding environment can be reduced, and the operation stability of the device can be improved at the same time.
[0030] In summary, when the whole equipment is in use or operation: when classifying and screening abrasives, the abrasives are added to the screening frame 3 and the first screen 4, the rotation motor 8 is started, the rotation motor 8 drives the rotating disk 9 and the rotating protrusions 10 to rotate, the rotating protrusions 10 collide with the sliding protrusions 11 on the sliding rod 5 in sequence, the rotating protrusions 10 squeeze the sliding protrusions 11 and the sliding rod 5 to move, the screening frame 3 and the moving plate squeeze the return spring 21, and through the elastic return action of the return spring 21, the screening frame 3 is driven to move reciprocally, so as to slide and screen the abrasives on the screening frame 3 and the first screen 4, and the filtered abrasives fall onto the second screen 12 and the third screen 13. The screening apertures of the first screen 4, the second screen 12 and the third screen 13 decrease in sequence. The driving motor 14 is started, the driving motor 14 drives the cam 15 to rotate, the cam 15 squeezes the vibrating rod 17 in sequence, and through the vibrating rod 17 squeezing the second screen 12 and the third screen 13, it is convenient to vibrate the second screen 12 and the third screen 13 to screen the abrasives. The abrasives with different particle sizes are discharged through different discharge ports 25. By arranging the bellows cover 24, it is prevented that the abrasives enter the cam 15.
[0031] Through the rubber anti-slip pad 30, the friction between the base 26 and the ground is greatly enhanced. The chemical bolts 29 facilitate the fixation of the base 26 and the ground, and the chemical bolts 29 have the characteristics of strong anchoring force, convenient installation and flexible construction. By arranging the rubber shock pad 27 and the foam aluminum plate 28 on the outer side of the base 26, the seismic and impact resistance performance of the base 26 can be enhanced, the adverse impact of the working vibration of the screening machine 1 on the surrounding environment can be reduced, and the operation stability of the device can be improved at the same time.
[0032] Among all the solutions mentioned above, for the connection between two components, welding, the cooperation connection of bolts and nuts, bolt or screw connection or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An abrasive grading device, comprising a screening machine (1), characterized in that: The screening machine (1) comprises a grading box (2), a screening frame (3) is provided on the grading box (2), a first screen (4) is provided on the screening frame (3), a sliding rod (5) is provided on one side of the first screen (4), and a moving rod (6) is provided on the other side, a supporting frame (7) and a rotating motor (8) are provided on one side of the grading box (2), a rotating disk (9) is provided on the motor shaft of the rotating motor (8), a plurality of rotating protrusions (10) are provided circumferentially on the rotating disk (9), and a sliding protrusion (11) is provided on the sliding rod (5). A second screen (12) and a third screen (13) are provided in the grading box (2), a driving motor (14) is provided on one side of the grading box (2), a cam (15) is provided on the motor shaft of the driving motor (14), a vibration plate (16) is provided on the upper and lower sides of the cam (15), a vibration rod (17) is slidably provided on the vibration plate (16), the vibration rod (17) respectively contacts the bottom of the second screen (12) and the top of the third screen (13), and a vibration spring (18) is sleeved on the outer side of the vibration rod (17).
2. An abrasive classifying device according to claim 1, characterized in that: A fixed rod (19) is provided in the grading box (2), and the fixed rod (19) extends into the moving rod (6). Reset plates (20) are provided on both the fixed rod (19) and the moving rod (6), and a reset spring (21) is provided between the reset plates (20).
3. An abrasive classifying device according to claim 2, characterized in that: The fixed rod (19) is provided with a limit spline (22), and the movable rod (6) is provided with a spline groove (23).
4. The abrasive classifying device according to claim 1, characterized in that: A bellows cover (24) is provided on one side of the cam (15).
5. The abrasive classifying device according to claim 1, characterized in that: The side wall and the bottom of the classification box (2) are provided with discharge openings (25).
6. The abrasive classifying device according to claim 1, characterized in that: The bottom of the grading box (2) is provided with a base (26), the outer side of the base (26) is provided with a rubber shock-absorbing pad (27), the top of the rubber shock-absorbing pad (27) is provided with a foam aluminum plate (28), and the grading box (2) is arranged on the foam aluminum plate (28).
7. An abrasive classifying device according to claim 6, characterized in that: The rubber shock-absorbing pad (27) is provided with a plurality of chemical bolts (29).
8. An abrasive classifying device according to claim 6, characterized in that: A rubber anti-skid pad (30) is provided at the bottom of the rubber shock-absorbing pad (27).