Rotary cleaning device for automobile parts

Abstract

The utility model relates to the technical field of automobile part cleaning, and discloses a device for rotary cleaning of automobile parts, which comprises a mounting plate, a cavity is fixedly connected to the top of the mounting plate, a PLC (programmable logic controller) electric control system is arranged on the outer side of the cavity, an automatic door is slidably connected to the inside of the cavity, a water tank is arranged in the cavity, and the water tank is connected with the PLC electric control system. A water pump is fixedly connected to the top in the water tank, a first motor is fixedly connected to the top of the cavity, a first belt wheel is fixedly connected to the output end of the first motor, and two supporting frames are fixedly connected to the top of the cavity. By arranging the mounting plate, the cavity, the PLC electric control system, the automatic door, the water tank, the water pump, the first motor, the first belt wheel, the supporting frame and the like, the number of the spray heads is small, the power of the water pump is smaller, energy is saved, no blind area exists in workpiece cleaning through rotary cleaning, fixed-point spray washing can be conducted on products, and the production efficiency is improved. And the product can also be rotated to the nozzle for fixed-point spray washing.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile part cleaning, in particular to a device for rotary cleaning of automobile parts. Background Art

[0002] The main function of the device for cleaning automobile parts is to effectively remove oil stains, grease, coolant, metal chips, dust and other pollutants on the parts, so as to improve the quality and durability of the parts. These devices are usually cleaned before assembly in the automobile manufacturing process to ensure that there are no contaminants, which is crucial for ensuring the quality and performance of the final product.

[0003] The existing devices for cleaning automobile parts usually adopt fixed-point flushing of the whole surface of the workpiece. However, due to the large size of the workpiece, there are many flushing nozzles for the whole body, the water pump power is very large, and there may be cleaning blind spots with fixed nozzles and fixed workpieces.

[0004] In view of the above problems, a device for rotary cleaning of automobile parts is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a device for rotary cleaning of automobile parts, aiming to improve the problems of many whole-body flushing nozzles, very large water pump power, and possible cleaning blind spots with fixed nozzles and fixed workpieces in the prior art.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A device for rotary cleaning of automotive parts, including a mounting plate, a cavity is fixedly connected to the top of the mounting plate, a PLC electric control system is arranged outside the cavity, an automatic door is slidably connected inside the cavity, a water tank is arranged inside the cavity, a water pump is fixedly connected to the top inside the water tank, a motor one is fixedly connected to the top of the cavity, a pulley one is fixedly connected to the output end of the motor one, two support frames are fixedly connected to the top of the cavity, a rotating shaft is rotatably connected inside the support frames, a pulley two is fixedly connected to one end of the rotating shaft, the pulley one and the pulley two are connected by a belt, a pulley three is fixedly connected to the outer periphery of the rotating shaft near the pulley two, a pulley four is fixedly connected to the other end of the rotating shaft, a mounting seat is fixedly connected inside the cavity, two support seats are fixedly connected to the top of the mounting seat, a rotating shaft is rotatably connected inside each of the two support seats, a pulley five is fixedly connected to one end of one of the rotating shafts, the pulley four and the pulley five are connected by a belt, a pulley six is fixedly connected to one end of the other rotating shaft, the pulley three and the pulley six are connected by a belt, a tooling fixture is fixedly connected between the two rotating shafts, a mounting frame is fixedly connected to the top of the mounting seat, a spray pipeline is arranged inside the mounting frame, a lighting lamp is arranged inside the cavity, and a separation component is arranged inside the cavity, and the separation component is used for separating aluminum chips and water.

[0007] As a further description of the above technical solution:

[0008] The separation component includes a diversion platform, the outer side of the diversion platform is fixedly connected inside the cavity, a low diversion plate is fixedly connected inside the diversion platform, a high diversion plate is fixedly connected inside the diversion platform, a recovery box is fixedly connected to the top of the mounting plate, a motor two is fixedly connected to the outer side of the recovery box, a magnetic column is fixedly connected to the output end of the motor two, a baffle is fixedly connected inside the recovery box, springs are arranged inside both ends of the baffle, and a scraper is slidably connected inside the baffle.

[0009] As a further description of the above technical solution:

[0010] The outer periphery of the rotating shaft is rotatably connected inside the mounting frame.

[0011] As a further description of the above technical solution:

[0012] Universal wheels are fixedly connected to the four corners of the bottom of the mounting plate.

[0013] As a further description of the above technical solution:

[0014] One end of the lighting lamp is fixedly connected inside the cavity, and the other end of the lighting lamp is fixedly connected to the top of the diversion platform.

[0015] As a further description of the above technical solution:

[0016] One end of the spring is fixedly connected inside the baffle, and the other end of the spring is fixedly connected to the bottom of the scraper.

[0017] As a further description of the above technical solution:

[0018] The top of the scraper abuts against the outer periphery of the magnetic column.

[0019] As a further description of the above technical solution:

[0020] Both ends of the magnetic column are rotatably connected inside the recycling box.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the first motor drives the first pulley to rotate, the first pulley drives the second pulley to rotate, the second pulley drives the rotating shaft to rotate, the rotating shaft drives the third pulley and the fourth pulley to rotate, the third pulley drives the sixth pulley to rotate, the fourth pulley drives the fifth pulley to rotate, the fifth pulley and the sixth pulley jointly drive the rotating shaft to rotate, the rotating shaft drives the tooling fixture to rotate, the tooling fixture drives the clamped workpiece to rotate, the water pump is started, the water pump extracts the water inside the water tank and conveys it to the spray pipe to spray out for flushing the workpiece, realizing that there are relatively fewer nozzles, the power of the water pump is smaller and more energy-saving, the rotary cleaning also makes there be no blind area in the workpiece cleaning, and it can also perform fixed-point spraying on the product. For fixed-point spraying on the product, the product can also be rotated to the nozzle for fixed-point spraying.

[0023] 2. In the utility model, the waste water from flushing flows to above the diversion table, the second motor is started, the second motor drives the magnetic column to rotate, through the diversion of the high diversion plate and the low diversion plate, the waste water on the high diversion plate flows to above the low diversion plate, the aluminum chips in the waste water flowing down from the bottom of the low diversion plate and aligning with the center of the magnetic column are adsorbed by the magnetic column, the magnetic column abuts against the scraper, the scraper scrapes off the aluminum chips adsorbed by the magnetic column, the aluminum chips fall into one half of the recycling box, and the waste water falls into the other half of the recycling box, realizing the separation of aluminum chips in the waste water, being able to recycle the water repeatedly and saving water resources. Description of the Drawings

[0024] Figure 1 is a perspective view of a device for rotary cleaning of automobile parts proposed by the utility model;

[0025] Figure 2 is a schematic structural view of the rotating shaft of a device for rotary cleaning of automobile parts proposed by the utility model;

[0026] Figure 3Schematic diagram of the structure of the fifth pulley of a device for rotating and cleaning automotive parts proposed by the present utility model;

[0027] Figure 4 Schematic diagram of the structure of the baffle of a device for rotating and cleaning automotive parts proposed by the present utility model;

[0028] Figure 5 is Figure 4 The enlarged view at position B in

[0029] Legend description:

[0030] 1. Mounting plate; 2. Cavity; 3. PLC electric control system; 4. Automatic door; 5. Water tank; 6. Water pump; 7. Motor 1; 8. Pulley 1; 9. Support frame; 10. Rotating shaft; 11. Pulley 2; 12. Pulley 3; 13. Pulley 4; 14. Pulley 5; 15. Pulley 6; 16. Mounting seat; 17. Support seat; 18. Rotating shaft; 19. Tooling fixture; 20. Mounting frame; 21. Spraying pipeline; 22. Lighting lamp; 23. Flow guiding platform; 24. Low flow guiding plate; 25. High flow guiding plate; 26. Recycling box; 27. Motor 2; 28. Magnetic column; 29. Baffle; 30. Spring; 31. Scraper; 32. Universal wheel. Specific implementation manners

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0032] Refer to Figures 1 - 3, an embodiment provided by the present utility model: a device for rotary cleaning of automotive parts, including a mounting plate 1, a cavity 2 is fixedly connected to the top of the mounting plate 1, a PLC electric control system 3 is arranged outside the cavity 2, an automatic door 4 is slidably connected inside the cavity 2, a water tank 5 is arranged inside the cavity 2, a water pump 6 is fixedly connected to the top inside the water tank 5, a first motor 7 is fixedly connected to the top of the cavity 2, a first pulley 8 is fixedly connected to the output end of the first motor 7, two support frames 9 are fixedly connected to the top of the cavity 2, a rotating shaft 10 is rotatably connected inside the support frames 9, a second pulley 11 is fixedly connected to one end of the rotating shaft 10, the first pulley 8 and the second pulley 11 are connected by a belt, a third pulley 12 is fixedly connected to the outer periphery of the rotating shaft 10 near the second pulley 11, a fourth pulley 13 is fixedly connected to the other end of the rotating shaft 10, a mounting seat 16 is fixedly connected inside the cavity 2, two support seats 17 are fixedly connected to the top of the mounting seat 16, a rotating shaft 18 is rotatably connected inside both support seats 17, a fifth pulley 14 is fixedly connected to one end of one of the rotating shafts 18, the fourth pulley 13 and the fifth pulley 14 are connected by a belt, a sixth pulley 15 is fixedly connected to one end of the other rotating shaft 18, the third pulley 12 and the sixth pulley 15 are connected by a belt, a tooling fixture 19 is fixedly connected between the two rotating shafts 18, a mounting frame 20 is fixedly connected to the top of the mounting seat 16, a spray pipeline 21 is arranged inside the mounting frame 20, a lighting lamp 22 is arranged inside the cavity 2, a separation component is arranged inside the cavity 2, and the separation component is used for separating aluminum chips and water.

[0033] Specifically, the mounting plate 1 is used for stably mounting other components, the cavity 2 is the main body of the device and other components are installed inside it, the PLC electric control system 3 is used for controlling the opening and closing of the device, the automatic door 4 is used for blocking splashes during cleaning, the water tank 5 is used for storing water, the water pump 6 is used for pumping the water inside the water tank 5, the first motor 7 is used for providing power to drive the first pulley 8 to rotate, the first pulley 8 can drive the second pulley 11, the second pulley 11 can drive the rotating shaft 10 to rotate, the rotating shaft 10 is used for supporting and driving the third pulley 12 to rotate, the third pulley 12 and the sixth pulley 15 cooperate with each other, the fourth pulley 13 and the fifth pulley 14 cooperate with each other to drive the rotating shaft 18 to rotate, the rotating shaft 18 is used for driving the tooling fixture 19 to rotate, the mounting frame 20 is used for stably mounting other components, the spray pipeline 21 is used for flushing workpieces, and the separation component is used for separating aluminum chips and water.

[0034] Refer to Figures 2 - 5, the separation component includes a diversion platform 23, the outer side of the diversion platform 23 is fixedly connected inside the cavity 2, a low diversion plate 24 is fixedly connected inside the diversion platform 23, a high diversion plate 25 is fixedly connected inside the diversion platform 23, a recovery box 26 is fixedly connected to the top of the mounting plate 1, a second motor 27 is fixedly connected to the outer side of the recovery box 26, a magnetic column 28 is fixedly connected to the output end of the second motor 27, a baffle 29 is fixedly connected inside the recovery box 26, springs 30 are arranged inside both ends of the baffle 29, and a scraper 31 is slidably connected inside the baffle 29.

[0035] Specifically, the diversion platform 23 is used to receive the wastewater and divert the wastewater. The low diversion plate 24 and the high diversion plate 25 cooperate with each other to divert the wastewater to the outer periphery of the magnetic column 28. The recovery box 26 is used to store the aluminum chips and the separated water. The magnetic column 28 is used to adsorb the aluminum chips. The baffle 29 is used to separate the water and the aluminum chips. The spring 30 is used to provide an elastic force to automatically push the scraper 31 to abut against the magnetic column 28 when the scraper 31 is worn. The scraper 31 is used to scrape off the aluminum chips adsorbed by the magnetic column 28.

[0036] Refer to Figures 1 - 5 , the outer periphery of the rotating shaft 18 is rotatably connected inside the mounting frame 20. Universal wheels 32 are fixedly connected to the four corners of the bottom of the mounting plate 1. One end of the lighting lamp 22 is fixedly connected inside the cavity 2, and the other end of the lighting lamp 22 is fixedly connected to the top of the diversion platform 23. One end of the spring 30 is fixedly connected inside the baffle 29, and the other end of the spring 30 is fixedly connected to the bottom of the scraper 31. The top of the scraper 31 abuts against the outer periphery of the magnetic column 28. Both ends of the magnetic column 28 are rotatably connected inside the recovery box 26.

[0037] Specifically, the outer periphery of the rotating shaft 18 rotates inside the mounting frame 20 to make the rotating shaft 18 rotate stably. Universal wheels 32 are fixedly connected to the four corners of the bottom of the mounting plate 1 to enable the device to move. One end of the lighting lamp 22 is fixed inside the cavity 2 and the other end is fixed to the top of the diversion platform 23 to make the lighting lamp 22 be stably installed. One end of the spring 30 is fixed inside the baffle 29 and the other end is fixed to the bottom of the scraper 31 to make the spring 30 provide an elastic force to push the scraper 31. The top of the scraper 31 abuts against the outer periphery of the magnetic column 28 to enable the scraper 31 to scrape off the aluminum chips adsorbed by the magnetic column 28. Both ends of the magnetic column 28 are rotatably connected inside the recovery box 26 to make the magnetic column 28 rotate stably.

[0038] Working principle: When in use, the opening and closing of the device are controlled by the PLC electric control system 3. The first motor 7 is started, and the first motor 7 drives the first pulley 8 to rotate. The first pulley 8 drives the second pulley 11 to rotate. The second pulley 11 drives the rotating shaft 10 to rotate. The rotating shaft 10 drives the third pulley 12 and the fourth pulley 13 to rotate. The third pulley 12 drives the sixth pulley 15 to rotate. The fourth pulley 13 drives the fifth pulley 14 to rotate. The fifth pulley 14 and the sixth pulley 15 jointly drive the rotating shaft 18 to rotate. The rotating shaft 18 drives the tooling fixture 19 to rotate. The tooling fixture 19 drives the clamped workpiece to rotate. The water pump 6 is started, and the water pump 6 pumps the water inside the water tank 5 and conveys it to the spray pipe to spray out for flushing the workpiece. The flushing wastewater flows above the diversion table 23. The second motor 27 is started, and the second motor 27 drives the magnetic column 28 to rotate. Through the diversion of the high diversion plate 25 and the low diversion plate 24, the wastewater on the high diversion plate 25 flows above the low diversion plate 24. The aluminum chips in the wastewater flowing down from the bottom of the low diversion plate 24 and aligned with the center of the magnetic column 28 are adsorbed by the magnetic column 28. The magnetic column 28 abuts against the scraper 31, and the scraper 31 scrapes off the aluminum chips adsorbed by the magnetic column 28. The aluminum chips fall into half of the internal part of the recycling box 26, and the wastewater falls into the other half of the internal part of the recycling box 26. The water inside the recycling box 26 is flushed into the water tank 5 through the water pump 6.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A device for rotating and cleaning automobile parts, comprising a mounting plate (1), characterized in that: The top of the mounting plate (1) is fixedly connected to a cavity (2), the outer side of the cavity (2) is provided with a PLC electric control system (3), the interior of the cavity (2) is slidably connected to an automatic door (4), the interior of the cavity (2) is provided with a water tank (5), the top of the interior of the water tank (5) is fixedly connected to a water pump (6), the top of the cavity (2) is fixedly connected to a motor 1 (7), the output end of the motor 1 (7) is fixedly connected to a pulley 1 (8), the top of the cavity (2) is fixedly connected to two support frames (9), the interior of the support frames (9) is rotatably connected to a rotating shaft (10), one end of the rotating shaft (10) is fixedly connected to a pulley 2 (11), the pulley 1 (8) and the pulley 2 (11) are connected via a belt, the outer periphery of one end of the rotating shaft (10) close to the pulley 2 (11) is fixedly connected to a pulley 3 (12), and the other end of the rotating shaft (10) is fixedly connected to a pulley 4 (13) The cavity (2) is fixedly connected with a mounting seat (16) inside, and two support seats (17) are fixedly connected to the top of the mounting seat (16), and the two support seats (17) are rotatably connected with a rotating shaft (18) inside, one end of one of the rotating shafts (18) is fixedly connected with a pulley five (14), and the pulley four (13) and the pulley five (14) are connected by a belt, and the other end of the rotating shaft (18) is fixedly connected with a pulley six (15), and the pulley three (12) and the pulley six (15) are connected by a belt, and a tooling fixture (19) is fixedly connected between the two rotating shafts (18), and the mounting seat (16) is fixedly connected with a mounting frame (20) on the top, and a spray pipeline (21) is arranged inside the mounting frame (20), and a lighting lamp (22) is arranged inside the cavity (2), and a separation component is arranged inside the cavity (2), and the separation component is used to separate aluminum chips and water.

2. The device for rotating and cleaning automobile parts according to claim 1, characterized in that: The separation component comprises a guide platform (23), the outer side of the guide platform (23) is fixedly connected to the inside of the cavity (2), a low guide plate (24) is fixedly connected to the inside of the guide platform (23), a high guide plate (25) is fixedly connected to the inside of the guide platform (23), a recovery box (26) is fixedly connected to the top of the mounting plate (1), a motor 2 (27) is fixedly connected to the outer side of the recovery box (26), a magnetic column (28) is fixedly connected to the output end of the motor 2 (27), a baffle (29) is fixedly connected to the inside of the recovery box (26), springs (30) are arranged inside both ends of the baffle (29), and a scraper (31) is slidably connected to the inside of the baffle (29).

3. The device for rotating and cleaning automobile parts according to claim 1, characterized in that: The outer periphery of the rotating shaft (18) is rotatably connected to the interior of the installation frame (20).

4. The device for rotating and cleaning automobile parts according to claim 1, characterized in that: Universal wheels (32) are fixedly connected to the four corners of the bottom of the mounting plate (1).

5. The device for rotating and cleaning automobile parts according to claim 2, characterized in that: One end of the lighting lamp (22) is fixedly connected to the inside of the cavity (2), and the other end of the lighting lamp (22) is fixedly connected to the top of the guide platform (23).

6. The device for rotating and cleaning automobile parts according to claim 2, characterized in that: One end of the spring (30) is fixedly connected to the inside of the baffle (29), and the other end of the spring (30) is fixedly connected to the bottom of the scraper (31).

7. The device for rotating and cleaning automobile parts according to claim 2, characterized in that: The top of the scraper (31) abuts against the outer periphery of the magnetic column (28).

8. The device for rotating and cleaning automobile parts according to claim 2, characterized in that: Both ends of the magnetic column (28) are rotatably connected to the inside of the recovery box (26).

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