Battery surface dust removal tool
By designing a battery surface dust removal tool, using blowing, ultrasonic and negative pressure technologies to remove dust on the surface of the battery cell, the problem of dust on the surface of the battery cell affecting PET film coating is solved, and the safety and product quality of the battery cell are improved.
Patent Information
- Application Number
- CN202421701638.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing battery cells have dust on the surface after multiple processes, which affects the PET film coating operation, resulting in battery cells' safety hazards and product quality that do not meet customer requirements.
A battery surface dust removal tool is designed, including a handling mechanism, an ultrasonic dust removal mechanism and a dust removal brush mechanism. Blow air through the air blow hole of the pressure plate, the ultrasonic dust removal mechanism oscillates, and the dust particles are absorbed by negative pressure, and finally, deep cleaning is performed using a dust removal brush.
Effectively remove dust particles on the surface of the battery cell, ensuring the normal progress of PET film coating operation, and improving the safety and product quality of the battery cell.
Smart Images

Figure CN222985131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery processing, in particular to a dust removal tooling for the surface of a battery. Background Art
[0002] The outer package of the existing soft-pack battery is formed by melting and heat-sealing an aluminum-plastic composite film material. Usually, during the production process, the surface of the encapsulated battery is covered with a PET film to prevent the surface of the battery core from being scratched during subsequent transportation. However, before the PET film is wrapped around the battery core, the aluminum-plastic film on the surface of the battery core has been in an exposed state. After multiple processes, more or less dust particles will be adsorbed on the surface of the aluminum-plastic film. When the battery core after the PET film is wrapped undergoes the formation and pressurization process, pit points appear in the area of the dust particles inside the PET film under the influence of pressure, posing a potential safety hazard to the battery core and not meeting the requirements of customers for the quality of the battery core product. Content of the Utility Model
[0003] Based on this, in view of the problem that the surface of the existing battery core has dust after multiple processes, which affects the PET film wrapping operation, it is necessary to provide a dust removal tooling for the surface of a battery.
[0004] To achieve the above object, the utility model adopts the following technical solutions:
[0005] A dust removal tooling for the surface of a battery includes a handling mechanism, an ultrasonic dust removal mechanism, and a dust removal brush mechanism.
[0006] The handling mechanism includes a moving member and two pressing plates; the two pressing plates are longitudinally linearly arranged, and the facing surfaces are provided with blow holes that are arranged in an array and communicate with each other. The opposite surfaces of the two pressing plates are provided with quick connectors that communicate with the blow holes; the movable end of the moving member is located beside the quick connector and is detachably connected to the pressing plate to drive the pressing plate to move towards the film covering tooling.
[0007] The ultrasonic dust removal mechanism is arranged beside the feeding end of the film covering tooling and is located in the horizontal running direction of the bare battery core to perform ultrasonic dust removal on the bare battery core.
[0008] The dust removal brush mechanism is arranged beside the side of the ultrasonic dust removal mechanism away from the pressing plate to deeply clean the bare battery core about to enter the film covering tooling.
[0009] Further, the blow holes of the pressing plate include an air inlet, an air outlet, and a ventilation channel; the facing surfaces of the two pressing plates are provided with air outlets arranged in an array, and adjacent air outlets are communicated with each other through the ventilation channel. The air inlet is located on the other side of the pressing plate and is communicated with one of the air outlets, and the quick connector is installed in the air inlet.
[0010] Further, the air blowing holes of the pressing plate include an air outlet cavity, a communication cavity, and an air inlet cavity arranged in sequence; the air outlet cavity and the air inlet cavity are respectively located on two opposite sides of the pressing plate, the communication cavity is located in the middle section inside the pressing plate, a plurality of air outlet cavities are communicated with the communication cavity at one end inside the pressing plate, the air inlet cavity is communicated with the communication cavity at one end inside the pressing plate, and the quick interface is installed in the air inlet cavity.
[0011] Further, the moving member includes a screw slide table module, a first bracket, and a telescopic cylinder; the screw slide table module is horizontally arranged; the first bracket is connected to the movable end of the screw slide table module, and two pressing plates are located inside the first bracket; the telescopic cylinder is longitudinally arranged, its fixed end is connected to the first bracket, and the movable end is detachably connected to the pressing plate.
[0012] Further, the quick interface is connected to the air blowing pipe, and a regulating valve for adjusting the gas flow rate is arranged on the air blowing pipe.
[0013] Further, the ultrasonic dust removal mechanism includes a second bracket, a dust suction hood, and an ultrasonic dust remover; the second bracket is in a "C" shape, two dust suction hoods are longitudinally arranged inside the second bracket, the longitudinal distance between the two dust suction hoods is greater than the thickness of the bare battery cell, and the ultrasonic dust remover is installed inside the dust suction hood.
[0014] Further, the dust removal brush mechanism includes a third bracket and a brush; the third bracket is in a "C" shape, two brushes are longitudinally arranged inside the third bracket, and the longitudinal distance between the two brushes matches the thickness of the bare battery cell.
[0015] Further, the length of the pressing plate is less than the length of the bare battery cell, and the width of the pressing plate is greater than the width of the bare battery cell.
[0016] Further, the end of the air blowing pipe is connected to the air outlet end of the air blowing pump through a pipeline.
[0017] Further, a negative pressure device is connected to the outer shell of the dust suction hood through a pipeline.
[0018] Compared with the prior art, the beneficial effects of the present utility model include:
[0019] 1. When the pressing plate of the present utility model clamps the bare battery cell, it blows air to the surface of the bare battery cell through the air blowing holes, and at the same time uses the ultrasonic dust removal mechanism to oscillate, so that the dust particles on the surface of the bare battery cell are in a suspended state, then uses negative pressure to suck away the dust particles, and finally uses the dust removal brush mechanism to further deeply clean the surface of the bare battery cell, removing the dust particles adsorbed on the surface of the battery cell, so as to achieve the effect of removing dust particles and ensure the normal progress of the PET film coating operation;
[0020] 2. In the present utility model, since the length of the pressing plate is less than the length of the bare battery cell, the end of the bare battery cell can be located outside the pressing plate, which is convenient for the end of the bare battery cell to enter the film coating tooling after passing through the ultrasonic dust removal mechanism and the dust removal brush mechanism, and perform the corresponding film coating operation. Brief Description of the Drawings
[0021] The disclosure of the present utility model will be described with reference to the accompanying drawings. It should be understood that the drawings are only for illustrative purposes and are not intended to limit the scope of protection of the present utility model. In the drawings, the same reference numerals are used to refer to the same components. Among them:
[0022] Figure 1 is a perspective view of a dust removal tooling for the surface of a battery introduced in the present utility model;
[0023] Figure 2 is based on Figure 1 a front view of the dust removal tooling for the surface of the battery;
[0024] Figure 3 is a longitudinal sectional view of the pressing plate introduced in Embodiment 1;
[0025] Figure 4 is based on Figure 3 a transverse sectional view of the pressing plate;
[0026] Figure 5 is an internal schematic view of the pressing plate introduced in Embodiment 2.
[0027] Explanation of the labels in the figure: 1. Handling mechanism; 11. Moving part; 111. Ball screw slide module; 112. First bracket; 113. Telescopic cylinder; 12. Pressing plate; 121. Air inlet; 122. Air outlet; 123. Ventilation channel; 124. Air outlet cavity; 125. Communication cavity; 126. Air inlet cavity; 13. Quick connector; 14. Blowing pipe; 15. Regulating valve; 2. Ultrasonic dust removal mechanism; 21. Second bracket; 22. Dust suction hood; 23. Ultrasonic dust collector; 3. Dust removal brush mechanism; 31. Third bracket; 32. Brush. Detailed Embodiments
[0028] It is easy to understand that according to the technical solution of the present utility model, without changing the essence of the present utility model, those of ordinary skill in the art can propose various structural forms and implementation methods that can be mutually replaced. Therefore, the following detailed embodiments and the accompanying drawings are only illustrative descriptions of the technical solution of the present utility model, and should not be regarded as the whole of the present utility model or as a limitation or restriction on the technical solution of the present utility model.
[0029] Embodiment 1
[0030] Please refer to Figure 1, this embodiment introduces a dust removal tooling for the battery surface, which mainly consists of a handling mechanism 1, an ultrasonic dust removal mechanism 2, and a dust removal brush mechanism 3. The dust removal brush mechanism 3 is arranged at the feeding end of the film laminating tooling (not shown in the figure), that is, beside the guiding roller of the film laminating tooling. The ultrasonic dust removal mechanism 2 and the dust removal brush mechanism 3 are arranged linearly at the same height. The ultrasonic dust removal mechanism 2 is located in the running direction of the handling mechanism 1. The bare battery cell clamped by the handling mechanism 1 first passes through the ultrasonic dust removal mechanism 2, then through the dust removal brush mechanism 3, and finally enters the film laminating operation through the guiding roller of the film laminating tooling.
[0031] The handling mechanism 1 mainly consists of a moving part 11 and two pressing plates 12. The moving part 11 includes a screw slide table module 111, a first bracket 112, and a telescopic cylinder 113. The screw slide table module 111 is horizontally arranged, and the moving direction of the moving end of the screw slide table module 111 is on the same line as the ultrasonic dust removal mechanism 2 and the dust removal brush mechanism 3. The moving end of the screw slide table module 111 is connected to the first bracket 112. The first bracket 112 preferably has an approximately U-shaped structure. The opening direction of the first bracket 112 faces away from the moving end of the screw slide table module 111. The outer side of the first bracket 112 is connected to the moving end of the screw slide table module 111. Two telescopic cylinders 113 are longitudinally and linearly symmetrically arranged. The fixed ends of the two telescopic cylinders 113 are respectively installed at the top and bottom of the first bracket 112, and the moving ends are arranged facing each other and are respectively connected to the pressing plates 12. The detachable connection between the moving end of the telescopic cylinder 113 and the pressing plate 12 can be realized through auxiliary parts such as bolts.
[0032] It should be noted that the screw slide table module 111 can also be connected to other mechanisms such as a multi-axis manipulator to meet the movement of the overall handling mechanism 1 in other directions. Moreover, the length of the pressing plate 12 is less than the length of the bare battery cell, but the width can be greater than the width of the bare battery cell. In this way, the ends in the length direction of the bare battery cell will be outside the pressing plate 12 and can enter the guiding roller of the film laminating tooling through the ultrasonic dust removal mechanism 2 and the dust removal brush mechanism 3 without being blocked by the pressing plate 12.
[0033] Such as Figures 2 - 4As shown in the figure, the pressing plate 12 is provided with air blowing holes. The air blowing holes of the two pressing plates 12 are arranged facing each other. The air blowing holes in this embodiment include an air inlet 121, an air outlet 122, and a ventilation channel 123. On one side of the two pressing plates 12 facing each other, air outlets 122 are arranged in an array. Adjacent air outlets 122 are interconnected through the ventilation channel 123. The air inlet 121 is located on the other side of the pressing plate 12 and is communicated with one of the air outlets 122. The quick connector 13 is installed in the air inlet 121. The diameter of the air outlet 122 is preferably 1 mm. The quick connector 13 can be connected to the air blowing pipe 14. A regulating valve 15 for adjusting the gas flow rate is provided on the air blowing pipe 14. The air blowing volume is adjusted according to the dust removal effect to achieve the best dust removal effect. The end of the air blowing pipe 14 can be connected to the air outlet end of a blowing air pump (not shown in the figure). The blowing air pump serves as a power source. When the pressing plate 12 approaches the bare battery cell, air is blown onto the surface of the bare battery cell for dust removal.
[0034] As Figure 1 shown, the ultrasonic dust removal mechanism 2 mainly consists of a second bracket 21, a dust suction hood 22, and an ultrasonic dust remover 23. The second bracket 21 is in a "C" shape. The outside of the second bracket 21 can be installed with corresponding devices through other support structures or installation structures, so that the second bracket 21 can be placed in the running direction of the pressing plate 12. The number of the dust suction hoods 22 is two. There is no baffle on one side of the two dust suction hoods 22 facing each other. The ultrasonic dust remover 23 is installed inside the dust suction hood 22. The size of the ultrasonic dust remover 23 is smaller than that of the dust suction hood 22. Therefore, the ultrasonic dust remover 23 will not affect the dust suction operation at the opening of the dust suction hood 22. The ultrasonic dust remover 23 uses existing devices, including an ultrasonic transducer oscillator and an ultrasonic generator. The ultrasonic generator generates high-frequency high voltage and conducts it to the transducer through a cable connection line. The outside of the dust suction hood 22 has a connection port connected to a negative pressure device (not shown in the figure). The ultrasonic dust removal mechanism 2 uses oscillating ultrasonic waves to make the dust particles on the surface of the battery cell in a suspended state, and then uses negative pressure to suck away the dust particles to achieve the purpose of dust removal. It should be noted that the ultrasonic dust removal mechanism 2 and the bare battery cell use non-contact dust removal.
[0035] The dust removal brush mechanism 3 mainly consists of a third bracket 31 and a brush 32. The third bracket 31 is in a "C" shape. The outside of the third bracket 31 can be installed with corresponding devices through other support structures or installation structures, so that the third bracket 31 can be placed at the guiding roller of the film covering tooling. The two brushes 32 are longitudinally arranged inside the third bracket 31. The longitudinal distance between the two brushes 32 matches the thickness of the bare battery cell. Therefore, when the bare battery cell passes through the gap between the two brushes 32, the brushes 32 deeply clean the surface of the bare battery cell, and the battery cell after dust removal is immediately covered with a film. The battery surface dust removal tooling in this embodiment is applicable to soft-pack batteries of various models.
[0036] When clamping the bare battery cell, the pressing plate 12 of the present utility model blows air through the air blowing holes to the surface of the bare battery cell, and at the same time, uses the ultrasonic dust removal mechanism 2 to oscillate, so that the dust particles on the surface of the bare battery cell are in a suspended state, then uses negative pressure to suck away the dust particles, and finally uses the dust removal brush mechanism 3 to further deeply clean the surface of the bare battery cell to remove the dust particles adsorbed on the surface of the battery cell, so as to achieve the effect of removing dust particles and ensure the normal progress of the PET film coating operation.
[0037] Embodiment 2
[0038] As Figure 5 shown, this embodiment introduces a dust removal tooling for the battery surface, which has basically the same structure as the dust removal tooling for the battery surface introduced in Embodiment 1. The difference is that the air blowing holes of the pressing plate 12 in this embodiment include an air outlet cavity 124, a communication cavity 125 and an air inlet cavity 126 arranged in sequence; the air outlet cavity 124 and the air inlet cavity 126 are respectively located on two opposite sides of the pressing plate 12, the communication cavity 125 is located in the middle section inside the pressing plate 12, one end of a plurality of air outlet cavities 124 inside the pressing plate 12 is communicated with the communication cavity 125, one end of the air inlet cavity 126 inside the pressing plate 12 is communicated with the communication cavity 125, and the quick interface 13 is installed in the air inlet cavity 126. In this embodiment, all the air outlet cavities 124 are communicated with the communication cavity 125, which can realize the rapid distribution and flow of air flow.
[0039] This embodiment has the same beneficial effects as Embodiment 1.
[0040] The technical scope of the present utility model is not limited to the content described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical idea of the present utility model, and these deformations and modifications should all fall within the protection scope of the present utility model.
Claims
1. A battery surface dust removal tool, which is used to remove dust from the surface of a bare battery cell before coating; characterized in that: It includes: A handling mechanism (1), which includes a moving member (11) and two pressing plates (12); the two pressing plates (12) are longitudinally linearly arranged, and the facing surfaces are provided with air blowing holes that are arranged in an array and communicate with each other. The opposite surfaces of the two pressing plates (12) are provided with quick connectors (13) that communicate with the air blowing holes; the movable end of the moving member (11) is located beside the quick connector (13) and is detachably connected to the pressing plate (12) to drive the pressing plate (12) to move towards the film laminating tooling. An ultrasonic dust removal mechanism (2), which is arranged beside the feeding end of the film laminating tooling and is located in the horizontal running direction of the bare battery cell to perform ultrasonic dust removal on the bare battery cell. A dust removal brush mechanism (3), which is arranged beside the ultrasonic dust removal mechanism (2) on the side背离 the pressing plate (12) to deeply clean the bare battery cell that is about to enter the film laminating tooling.
2. The battery surface dust removal tool according to claim 1, characterized in that: The air blowing holes of the pressing plate (12) include an air inlet (121), an air outlet (122) and an air vent passage (123); the facing surfaces of the two pressing plates (12) are provided with air outlets (122) arranged in an array, and adjacent two air outlets (122) are communicated with each other through the air vent passage (123). The air inlet (121) is located on the other surface of the pressing plate (12) and is communicated with one of the air outlets (122). The quick connector (13) is installed in the air inlet (121).
3. The battery surface dust removal tool according to claim 1, characterized in that: The air blowing holes of the pressing plate (12) include an air outlet cavity (124), a communication cavity (125) and an air inlet cavity (126) arranged in sequence; the air outlet cavity (124) and the air inlet cavity (126) are respectively located on the relatively symmetrical surfaces of the pressing plate (12), the communication cavity (125) is located in the middle section inside the pressing plate (12), one end of multiple air outlet cavities (124) inside the pressing plate (12) is communicated with the communication cavity (125), one end of the air inlet cavity (126) inside the pressing plate (12) is communicated with the communication cavity (125), and the quick connector (13) is installed in the air inlet cavity (126).
4. The battery surface dust removal tool according to claim 1, characterized in that: The moving member (11) includes a lead screw slide table module (111), a first bracket (112) and a telescopic cylinder (113); the lead screw slide table module (111) is horizontally arranged; the first bracket (112) is connected to the movable end of the lead screw slide table module (111), and the two pressing plates (12) are located inside the first bracket (112); the telescopic cylinder (113) is longitudinally arranged, its fixed end is connected to the first bracket (112), and the movable end is detachably connected to the pressing plate (12).
5. The battery surface dust removal tool according to claim 1, characterized in that: The quick connector (13) is connected to a blow pipe (14), and a flow regulating valve (15) for adjusting the gas flow rate is arranged on the blow pipe (14).
6. The battery surface dust removal tool according to claim 1, characterized in that: The ultrasonic dust removal mechanism (2) includes a second bracket (21), a dust suction hood (22) and an ultrasonic dust remover (23); the second bracket (21) is in a "C" shape, two dust suction hoods (22) are longitudinally arranged inside the second bracket (21), the longitudinal distance between the two dust suction hoods (22) is greater than the thickness of the bare battery cell, and the ultrasonic dust remover (23) is installed inside the dust suction hood (22).
7. The battery surface dust removal tool according to claim 1, characterized in that: The dust removal brush mechanism (3) includes the third bracket (31) and the brush (32); the third bracket (31) is in a "C" shape, and the two brushes (32) are longitudinally arranged inside the third bracket (31), and the longitudinal distance between the two brushes (32) matches the thickness of the bare battery cell.
8. The battery surface dust removal tool according to claim 1, characterized in that: The length of the pressing plate (12) is less than the length of the bare battery cell, and the width of the pressing plate (12) is greater than the width of the bare battery cell.
9. The battery surface dust removal tool according to claim 5, characterized in that: The end of the air blowing pipe (14) is connected to the air outlet end of the air blowing pump through a pipeline.
10. The battery surface dust removal tool according to claim 6, characterized in that: A negative pressure device is connected to the outer shell of the dust suction hood (22) through a pipeline.