Multi-step stretching vacuum bottle aluminum shoulder sleeve forming device
By designing a multi-stage step stretching vacuum bottle aluminum shoulder sleeve forming device with a servo motor and transmission belt, the problem of existing mold disassembly and replacement is solved, a simpler mold replacement process is realized, and the practicality of the device is improved.
Patent Information
- Application Number
- CN202421958897.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing multi-stage step stretching vacuum bottle aluminum shoulder sleeve mold is troublesome when disassembling and replacing the upper and lower molds and cannot meet the needs of users.
A multi-stage step stretching vacuum bottle aluminum shoulder sleeve forming device is designed, using a servo motor to drive the driving gear and driven gear to rotate, and the limit clamping and release of the upper and lower molds is achieved through the transmission belt and arc-shaped clamping plate, simplifying the disassembly process.
Through the design of the device, disassembling and replacing the upper and lower molds becomes easier, reducing the workload of the staff and improving the practicality of the device.
Smart Images

Figure CN222985428U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum shoulder sleeve processing, in particular to a multi-stage stepped stretching vacuum bottle aluminum shoulder sleeve forming device. Background Technique
[0002] A vacuum bottle is a specially designed container used to store and protect substances sensitive to air, humidity, or other environmental factors. Due to its own sealing performance and visibility, vacuum bottles are widely used in the cosmetics industry, pharmaceutical field, and food industry.
[0003] In order to further improve the sealing performance of the vacuum bottle, an aluminum shoulder sleeve needs to be sleeved on its outer side. In order to facilitate the full fit of the aluminum shoulder sleeve with the outer wall of the vacuum bottle, a multi-stage stepped stretching process is required for the aluminum shoulder sleeve. During the multi-stage stepped stretching process, a processing mold is needed to process an aluminum shoulder sleeve that meets the needs of users.
[0004] At present, when the existing multi-stage stepped stretching vacuum bottle aluminum shoulder sleeve mold is used, the aluminum material to be processed is first fed into the lower mold, and then the upper mold is driven by a hydraulic rod to move downward, so that the aluminum material is gradually stretched and deformed inside the cavity of the lower mold, and finally an aluminum shoulder sleeve with a multi-stage stepped structure is formed. However, during long-term use, the upper mold and the lower mold are easily worn and need to be disassembled and replaced. At present, both the upper mold and the lower mold adopt a bolt installation method, and it is necessary for the staff to loosen multiple bolts in sequence to complete the disassembly work. This operation is rather troublesome and thus cannot meet the needs of users. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a multi-stage stepped stretching vacuum bottle aluminum shoulder sleeve forming device, aiming to improve the problem that it is rather troublesome to disassemble and replace the upper and lower molds in the existing multi-stage stepped stretching vacuum bottle aluminum shoulder sleeve forming device.
[0006] To achieve the above object, the utility model adopts the following technical solution: a multi-stage stepped stretching vacuum bottle aluminum shoulder sleeve forming device, including a bottom plate, a second connecting rod and a transmission belt. A plurality of hollow bases are arranged on the upper side of the bottom plate, and the lower hollow bases are fixedly connected to the top of the bottom plate. A servo motor is fixedly connected to the inner bottom of the lower hollow base, and a movable rod is rotatably connected to the inner top of the upper hollow base. The output end of the servo motor and the adjacent end of the movable rod are both fixedly connected with driving gears. The left and right ends of the inner sides of the two hollow bases away from each other are rotatably connected with rotating rods. One end of the rotating rod is fixedly connected with a driven gear. A plurality of driven gears are respectively meshed and connected with the left and right sides of the corresponding driving gears. One side of the driven gear is fixedly connected with a fixed rod. One end of the fixed rod is rotatably connected with a first movable shaft. Limit grooves are respectively opened at the left and right ends of the adjacent sides of the two hollow bases. A limit block is slidably connected to the inside of the limit groove. A second movable shaft is rotatably connected to one side of the limit block. A plurality of second movable shafts are respectively connected with the corresponding first movable shafts through the second connecting rod. The other side of the limit block is fixedly connected with an arc-shaped clamping plate. An upper mold is arranged between the two upper arc-shaped clamping plates. A lower mold is arranged in the middle of the top end of the lower hollow base. A transmission component is arranged on the right side of the top of the bottom plate. A jacking mechanism is arranged inside the lower mold, and the jacking mechanism is used to facilitate the taking out of the processed aluminum shoulder sleeve.
[0007] As a further description of the above technical solution:
[0008] The jacking mechanism includes a cavity and a first connecting rod. The cavity is opened inside the lower mold. A bidirectional lead screw is rotatably connected to the left side of the lower mold. The right end of the bidirectional lead screw penetrates through the cavity. Movable blocks are respectively threadedly connected to the left and right sides of the outer wall of the bidirectional lead screw. A first rotating shaft is rotatably connected to the top of the movable block. A top plate is arranged at the inner bottom of the lower mold. Second rotating shafts are respectively rotatably connected to the left and right sides of the bottom of the top plate. The two second rotating shafts are respectively connected with the corresponding first rotating shafts through the first connecting rod.
[0009] As a further description of the above technical solution:
[0010] The transmission component includes a hollow column. The hollow column is rotatably connected to the right side of the top of the bottom plate. A movable column is slidably connected to the inside of the hollow column. A support plate is fixedly connected to the right side of the top of the upper hollow base. The top end of the movable column is rotatably connected to the bottom of the support plate. First belt pulleys are respectively fixedly connected to the outer sides of the movable column and the hollow column. A second belt pulley is fixedly connected to the outer side of the right rotating rod. A groove is opened on the right side of the hollow base. The two first belt pulleys are respectively in transmission connection with the corresponding second belt pulleys through the transmission belt.
[0011] As a further description of the above technical solution:
[0012] A rear side of the bottom plate is fixedly connected with an L-shaped plate, an inner top of the L-shaped plate is fixedly connected with a hydraulic rod, and one end of the hydraulic rod is fixedly connected with a top of a corresponding hollow base.
[0013] As a further description of the above technical solution:
[0014] A front end of a right side of the top of the bottom plate is fixedly connected with a controller, and the controller is electrically connected with a servo motor and the hydraulic rod respectively.
[0015] As a further description of the above technical solution:
[0016] The jacking mechanism further includes sliding rods, the two sliding rods are respectively fixedly connected to front and rear sides inside the cavity, and front and rear sides of the two movable blocks are respectively slidably connected to outer sides of the corresponding sliding rods.
[0017] As a further description of the above technical solution:
[0018] One side of each of the plurality of arc-shaped clamping plates is fixedly connected with a rubber pad, and sizes of the plurality of rubber pads are respectively the same as sizes of the corresponding arc-shaped clamping plates.
[0019] As a further description of the above technical solution:
[0020] Sizes of the plurality of limiting blocks respectively match internal sizes of the corresponding limiting grooves, and a placing position of the upper mold corresponds to a placing position of the lower mold.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, a servo motor can drive a driving gear on an outer side of its output end to rotate, a driven gear engaged therewith will rotate accordingly, at this time a second pulley on a right side rotating rod will rotate, a first pulley on a hollow column will rotate through a transmission belt, thereby driving the hollow column to rotate, meanwhile a movable column inside the hollow column will also rotate to drive a first pulley on its outer side to rotate, and a second pulley connected thereto will also rotate, at this time arc-shaped clamping plates on two hollow bases will move towards the middle simultaneously to limit and clamp the upper and lower molds, and it is relatively simple to disassemble and replace the upper and lower molds, thus meeting the needs of users.
[0023] 2. In the utility model, rotating a bidirectional lead screw can drive movable blocks on two sides to move towards the middle on outer sides of the sliding rods, at this time a first rotating shaft on the movable block will rotate accordingly, and a second rotating shaft will also rotate through a first connecting rod, thereby jacking up a top plate until a processed product is separated from the lower mold, and it is relatively simple for a worker to take the mold, thus improving the practicability of the device. Brief Description of the Drawings
[0024] Figure 1 This is a perspective view of the multi-stage stepped stretching vacuum bottle aluminum shoulder sleeve forming device proposed by the present utility model;
[0025] Figure 2 This is a structural cross-sectional view of the multi-stage stepped stretching vacuum bottle aluminum shoulder sleeve forming device proposed by the present utility model;
[0026] Figure 3 is Figure 2 the enlarged view of part A in
[0027] Figure 4 This is a structural cross-sectional view of the lower mold of the multi-stage stepped stretching vacuum bottle aluminum shoulder sleeve forming device proposed by the present utility model;
[0028] Figure 5 This is a partial structure display view of the multi-stage stepped stretching vacuum bottle aluminum shoulder sleeve forming device proposed by the present utility model.
[0029] Legend Explanation:
[0030] 1. Bottom plate; 2. Jacking mechanism; 201. Cavity; 202. Bidirectional lead screw; 203. Movable block; 204. First rotating shaft; 205. Top plate; 206. Second rotating shaft; 207. First connecting rod; 208. Slide bar; 3. Hollow base; 4. Servo motor; 5. Movable rod; 6. Driving gear; 7. Rotating rod; 8. Driven gear; 9. Fixed rod; 10. First movable shaft; 11. Limiting groove; 12. Limiting block; 13. Second movable shaft; 14. Second connecting rod; 15. Arc-shaped clamping plate; 16. Rubber pad; 17. Lower mold; 18. L-shaped plate; 19. Hydraulic rod; 20. Upper mold; 21. Hollow column; 22. Movable column; 23. First pulley; 24. Second pulley; 25. Transmission belt; 26. Support plate; 27. Controller; 28. Groove. Detailed Description of the Preferred Embodiment
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0032] Refer to Figure 1 、 Figure 3 and Figure 5, an embodiment provided by the present utility model: a multi-stage stepped stretching vacuum bottle aluminum shoulder sleeve forming device, comprising a bottom plate 1, a second connecting rod 14 and a transmission belt 25. A plurality of hollow bases 3 are arranged on the upper side of the bottom plate 1, and the lower hollow base 3 is fixedly connected to the top of the bottom plate 1. A servo motor 4 is fixedly connected to the inner bottom of the lower hollow base 3. The inner top of the upper hollow base 3 is rotatably connected to a movable rod 5. The output end of the servo motor 4 and the adjacent end of the movable rod 5 are both fixedly connected with a driving gear 6. The left and right ends of the inner sides of the two hollow bases 3 away from each other are rotatably connected with a rotating rod 7. One end of the rotating rod 7 is fixedly connected with a driven gear 8. A plurality of driven gears 8 are respectively meshed and connected with the left and right sides of the corresponding driving gears 6. One side of the driven gear 8 is fixedly connected with a fixed rod 9. One end of the fixed rod 9 is rotatably connected with a first movable shaft 10. The left and right ends of the adjacent sides of the two hollow bases 3 are respectively provided with a limiting groove 11. A limiting block 12 is slidably connected inside the limiting groove 11. One side of the limiting block 12 is rotatably connected with a second movable shaft 13. A plurality of second movable shafts 13 are respectively connected to the corresponding first movable shafts 10 through a second connecting rod 14. The other side of the limiting block 12 is fixedly connected with an arc-shaped clamping plate 15. An upper mold 20 is arranged between the two upper arc-shaped clamping plates 15. The middle of the top end of the lower hollow base 3 is provided with a lower mold 17. A transmission assembly is arranged on the right side of the top of the bottom plate 1. The transmission assembly includes a hollow column 21. The hollow column 21 is rotatably connected to the right side of the top of the bottom plate 1. An activity column 22 is slidably connected inside the hollow column 21. The top end of the activity column 22 is rotatably connected to the bottom of a support plate 26. The outer sides of the activity column 22 and the hollow column 21 are both fixedly connected with a first pulley 23. The outer side of the right rotating rod 7 is fixedly connected with a second pulley 24. A groove 28 is arranged on the right side of the hollow base 3. The two first pulleys 23 are respectively in transmission connection with the corresponding second pulleys 24 through a transmission belt 25. A jacking mechanism 2 is arranged inside the lower mold 17. The jacking mechanism 2 is used to facilitate the taking out of the processed aluminum shoulder sleeve. The sizes of the plurality of limiting blocks 12 respectively match the internal sizes of the corresponding limiting grooves 11. The placement position of the upper mold 20 corresponds to the placement position of the lower mold 17;
[0033] Specifically, the servo motor 4 can drive the rotation of the driving gear 6 outside its output end. The driving gear 6 will drive the rotation of the meshing driven gear 8. During this process, the first movable shaft 10 located at the top of the driven gear 8 starts to rotate. Through the connection of the second connecting rod 14, the second movable shaft 13 will also rotate accordingly. This rotational movement can drive the arc-shaped clamping plate 15 to move towards both sides inside the corresponding limiting groove 11, thereby realizing the release of the limiting and fixing of the lower mold 17. At the same time, when one of the driven gears 8 starts to rotate, its corresponding rotating rod 7 will also rotate accordingly, which can drive the second pulley 24 to start rotating. The first pulley 23 on the hollow column 21 is connected to the hollow column 21 through the transmission belt 25. Therefore, the hollow column 21 will also start to rotate. During this rotation process, the movable column 22 inside the hollow column 21 will also start to rotate and drive the first pulley 23 on its outer side to rotate. The connected second pulley 24 will also rotate through the transmission belt 25, thereby driving the rotation of a driven gear 8 on the upper side. This rotation will cause the driving gear 6 meshing with it to also rotate accordingly. In this way, the arc-shaped clamping plates 15 on both sides can move inside the corresponding limiting grooves 11, thereby releasing the limiting and fixing of the upper mold 20. Through this design, the disassembly and replacement of the upper mold 20 and the lower mold 17 are relatively simple, thereby reducing the workload of the staff.
[0034] Refer to Figure 2 and Figure 4 , the jacking mechanism 2 includes a cavity 201 and a first connecting rod 207. The cavity 201 is opened inside the lower mold 17. The left side of the lower mold 17 is rotatably connected with a bidirectional lead screw 202. The right end of the bidirectional lead screw 202 penetrates through the cavity 201. Both the left and right sides of the outer wall of the bidirectional lead screw 202 are threadedly connected with movable blocks 203. The top of the movable block 203 is rotatably connected with a first rotating shaft 204. The inner bottom of the lower mold 17 is provided with a top plate 205. Both the left and right sides of the bottom of the top plate 205 are rotatably connected with second rotating shafts 206. The two second rotating shafts 206 are respectively connected to the corresponding first rotating shafts 204 through the first connecting rod 207. The jacking mechanism 2 further includes slide rods 208. The two slide rods 208 are respectively fixedly connected to the front and rear sides inside the cavity 201. The front and rear sides of the two movable blocks 203 are respectively slidably connected to the outer sides of the corresponding slide rods 208;
[0035] Specifically, rotating the bidirectional lead screw 202 can cause the movable blocks 203 on both sides of the device to move toward the middle along the outer side of the slide rod 208. During this process, the first rotating shaft 204 on the movable block 203 starts to rotate, and the second rotating shaft 206 connected to the first rotating shaft 204 through the first connecting rod 207 also rotates accordingly. At this time, the top plate 205 will be jacked up until the product on the top plate 205 is successfully separated from the lower mold 17. It is relatively simple for the staff to take the mold, and the set slide rod 208 can limit the movement track of the movable block 203, making it move more smoothly.
[0036] Referring to Figure 1 and Figure 2 , a rear side of the bottom plate 1 is fixedly connected with an L-shaped plate 18. A top portion inside the L-shaped plate 18 is fixedly connected with a hydraulic rod 19. One end of the hydraulic rod 19 is fixedly connected with a top of the corresponding hollow base 3. A front end of a right side of the top of the bottom plate 1 is fixedly connected with a controller 27. The controller 27 is electrically connected to the servo motor 4 and the hydraulic rod 19 respectively;
[0037] Specifically, the hydraulic rod 19 can drive the upper mold 20 to move downward to perform hydraulic forming on the aluminum material in the lower mold 17, and the set controller 27 can control the operations of the servo motor 4 and the hydraulic rod 19. The model of the servo motor 4 is MHMJ082G1U, and the model of the hydraulic rod 19 is YG150.
[0038] Referring to Figure 5 , one side of each of the multiple arc-shaped clamping plates 15 is fixedly connected with a rubber pad 16. Sizes of the multiple rubber pads 16 are respectively the same as sizes of the corresponding arc-shaped clamping plates 15;
[0039] Specifically, the rubber pads 16 can further increase the friction between the arc-shaped clamping plates 15 and the upper mold 20 and the lower mold 17, making them placed more stably.
[0040] Working principle: When using this device, first pour the aluminum material to be processed into the lower mold 17, and then drive the upper mold 20 to move downward through the hydraulic rod 19 to perform hydraulic forming on the aluminum material in the lower mold 17. During long-term use, the upper mold 20 and the lower mold 17 are prone to excessive wear. At this time, the servo motor 4 can drive the driving gear 6 on the outer side of its output end to rotate, and the driven gear 8 engaged with it will rotate accordingly. At this time, the first moving shaft 10 at the top of the driven gear 8 will rotate accordingly, and the second moving shaft 13 will also rotate through the second connecting rod 14, so as to drive the arc-shaped clamping plate 15 to move to both sides inside the corresponding limiting groove 11, and the limiting fixation of the lower mold 17 can be released. While one of the driven gears 8 rotates, the corresponding rotating rod 7 will rotate accordingly, so as to drive the second pulley 24 to rotate. The first pulley 23 on the hollow column 21 will rotate through the transmission belt 25, so as to drive the hollow column 21 to rotate. At the same time, the moving column 22 inside the hollow column 21 will also rotate to drive the first pulley 23 on its outer side to rotate. The second pulley 24 connected thereto will also rotate through the transmission belt 25, so as to drive one of the upper driven gears 8 to rotate, and the driving gear 6 engaged with it will also rotate accordingly. Similarly, the arc-shaped clamping plates 15 on both sides can move inside the corresponding limiting grooves 11, so as to release the limiting fixation of the upper mold 20. It is relatively simple to disassemble and replace the upper mold 20 and the lower mold 17;
[0041] And after the processing work is completed, rotating the bidirectional lead screw 202 can drive the moving blocks 203 on both sides to move towards the middle on the outer side of the sliding rod 208. At this time, the first rotating shaft 204 on the moving block 203 will rotate accordingly, and the second rotating shaft 206 will also rotate through the first connecting rod 207, so as to lift the top plate 205. The product on the top plate 205 will be separated from the lower mold 17, which is convenient for the staff to take the mold, thereby improving the practicability of this device.
[0042] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A multi-stage step-drawing vacuum bottle aluminum shoulder sleeve forming device, comprising a bottom plate (1), a second connecting rod (14) and a transmission belt (25), characterized in that: A plurality of hollow bases (3) are arranged on the upper side of the bottom plate (1); the hollow base (3) on the lower side is fixedly connected to the top of the bottom plate (1); the inner bottom of the hollow base (3) on the lower side is fixedly connected to a servo motor (4); the inner top of the hollow base (3) on the upper side is rotatably connected to a movable rod (5); the output end of the servo motor (4) and the adjacent end of the movable rod (5) are both fixedly connected to a driving gear (6); the left and right ends of the inner sides of the two hollow bases (3) that are away from each other are both rotatably connected to a rotating rod (7); one end of the rotating rod (7) is fixedly connected to a driven gear (8); the plurality of driven gears (8) are respectively meshed with the left and right sides of the corresponding driving gear (6); one side of the driven gear (8) is fixedly connected to a fixed rod (9); one end of the fixed rod (9) is rotatably connected to a first movable shaft ( 10), the left and right ends of the adjacent sides of the two hollow bases (3) are provided with limiting grooves (11), the limiting grooves (11) are internally slidably connected to the limiting blocks (12), one side of the limiting blocks (12) is rotatably connected to the second movable shaft (13), and the plurality of the second movable shafts (13) are respectively connected to the corresponding first movable shafts (10) through the second connecting rods (14), the other side of the limiting blocks (12) is fixedly connected to the arc-shaped clamping plate (15), an upper mold (20) is arranged between the two arc-shaped clamping plates (15) on the upper side, a lower mold (17) is arranged in the middle of the top of the hollow base (3) on the lower side, a transmission assembly is arranged on the top right side of the bottom plate (1), and a lifting mechanism (2) is arranged inside the lower mold (17), and the lifting mechanism (2) is used to facilitate the removal of the processed aluminum shoulder sleeve.
2. The multi-stage step-drawing vacuum bottle aluminum shoulder sleeve forming device according to claim 1 is characterized in that: The lifting mechanism (2) comprises a cavity (201) and a first connecting rod (207). The cavity (201) is opened inside the lower mold (17). The left side of the lower mold (17) is rotatably connected to a bidirectional screw rod (202). The right end of the bidirectional screw rod (202) passes through the cavity (201). The left and right sides of the outer wall of the bidirectional screw rod (202) are both threadedly connected to movable blocks (203). The top of the movable block (203) is rotatably connected to a first rotating shaft (204). A top plate (205) is provided at the inner bottom of the lower mold (17). The left and right sides of the bottom of the top plate (205) are both rotatably connected to second rotating shafts (206). The two second rotating shafts (206) are respectively connected to the corresponding first rotating shafts (204) through the first connecting rod (207).
3. The multi-stage step-drawing vacuum bottle aluminum shoulder sleeve forming device according to claim 1 is characterized in that: The transmission assembly comprises a hollow column (21), wherein the hollow column (21) is rotatably connected to the top right side of the bottom plate (1), a movable column (22) is slidably connected inside the hollow column (21), a support plate (26) is fixedly connected to the top right side of the upper hollow base (3), the top of the movable column (22) is rotatably connected to the bottom of the support plate (26), the outer sides of the movable column (22) and the hollow column (21) are both fixedly connected to a first pulley (23), the outer side of the right rotating rod (7) is fixedly connected to a second pulley (24), a groove (28) is provided on the right side of the hollow base (3), and the two first pulleys (23) are respectively connected to the corresponding second pulleys (24) through the transmission belt (25).
4. The multi-stage step-drawing vacuum bottle aluminum shoulder sleeve forming device according to claim 1 is characterized in that: An L-shaped plate (18) is fixedly connected to the rear side of the base plate (1), a hydraulic rod (19) is fixedly connected to the inner top of the L-shaped plate (18), and one end of the hydraulic rod (19) is fixedly connected to the top of the corresponding hollow base (3).
5. The multi-stage step-drawing vacuum bottle aluminum shoulder sleeve forming device according to claim 1 is characterized in that: A controller (27) is fixedly connected to the front right side of the top of the base plate (1), and the controller (27) is electrically connected to the servo motor (4) and the hydraulic rod (19) respectively.
6. The multi-stage step-drawing vacuum bottle aluminum shoulder sleeve forming device according to claim 2 is characterized in that: The lifting mechanism (2) further comprises a sliding rod (208), wherein the two sliding rods (208) are respectively fixedly connected to the front and rear sides of the cavity (201), and the front and rear sides of the two movable blocks (203) are respectively slidably connected to the outer sides of the corresponding sliding rods (208).
7. The multi-stage step-drawing vacuum bottle aluminum shoulder sleeve forming device according to claim 1 is characterized in that: A rubber pad (16) is fixedly connected to one side of the plurality of arc-shaped clamping plates (15), and the sizes of the plurality of rubber pads (16) are respectively consistent with the sizes of the corresponding arc-shaped clamping plates (15).
8. The multi-stage step-drawing vacuum bottle aluminum shoulder sleeve forming device according to claim 1 is characterized in that: The sizes of the plurality of limit blocks (12) respectively match the internal sizes of the corresponding limit grooves (11), and the placement position of the upper mold (20) corresponds to the placement position of the lower mold (17).