Rotary supporting bracket for reinforcement cage

By designing a rotary support bracket for steel cages including a V-shaped transmission cavity, the problem of steel cage vibration caused by the roller shaft snapping into the gap in the prior art is solved, which significantly improves the welding quality of the winding ribs and reduces noise.

CN222985599UActive Publication Date: 2025-06-17CHENGDU HUAYAN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422160508.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-17
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In the existing steel cage rotation process, the roller shaft is prone to snap into the gap between the main ribs of the steel cage frame, causing the steel cage to vibrate and affect the welding quality of the winding ribs.

Method used

A rotary support bracket for steel cages is designed, and a V-shaped transmission chamber is formed by setting pairs of transmission wheels at the upper end of the bracket body, and the length of the support is adjusted so that it is larger than the gap between adjacent main ribs of the steel cage skeleton, thereby preventing the roller shaft from snapping into the gap.

Benefits of technology

It effectively avoids vibration of the steel cage, improves the quality of winding welding, and reduces noise in the production environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reinforcement cage rotary support bracket which comprises a bracket body and transmission wheel sets, the transmission wheel sets are arranged at the upper end of the bracket body in pairs, at least two transmission wheel sets arranged in pairs are arranged at intervals along the same axis, each transmission wheel set comprises a supporting part, and a V-shaped transmission cavity is formed between every two adjacent supporting parts. The transmission cavity supports and drives the reinforcement cage to rotate, and the length of the supporting part is larger than the gap between the adjacent main reinforcements of the reinforcement cage framework, so that when the reinforcement cage rotates, continuous vibration of the reinforcement cage caused by the fact that the roll shaft is clamped in the gap is avoided, and the welding quality of the winding reinforcements is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of auxiliary tools for making steel reinforcement cages, and particularly relates to a rotary support bracket for a steel reinforcement cage. Background Art

[0002] When manufacturing a steel reinforcement cage, it is often processed by welding in three layers from the inside to the outside in sequence, namely the inner ring (also known as the reinforcement bar), the main reinforcement bars (also known as straight bars), and the spiral reinforcement bars (also known as stirrups). According to different processes, the semi-finished product after welding the inner ring and the main reinforcement bars is called the steel reinforcement cage skeleton, and the main reinforcement bars are welded to the outside of the inner ring. When welding the spiral reinforcement bars to the steel reinforcement cage skeleton, the current process is to rotate it around the central axis, and while rotating, the spiral reinforcement bars are welded to the steel reinforcement cage skeleton.

[0003] In the existing technology, there is a technology that uses roller rotation to drive the steel reinforcement cage or the steel reinforcement cage skeleton to rotate. As Figure 7 shown, when rotating the steel reinforcement cage skeleton with this technology, the rollers are circular, and the main reinforcement bars on the skeleton are welded to the outside of the inner ring. A gap will be formed between adjacent main reinforcement bars. When rotating, the rollers will get stuck in this gap, causing the steel reinforcement cage to vibrate continuously, which greatly affects the welding quality of the spiral reinforcement bars. At the same time, the steel reinforcement cage is generally heavy, and the rollers getting stuck in the gap will also generate a lot of noise, affecting the production environment. Content of the Utility Model

[0004] The purpose of the utility model is to provide a rotary support bracket for a steel reinforcement cage. By forming a V-shaped transmission cavity that supports and drives the steel reinforcement cage to rotate with the support part provided at the upper end of the bracket body, and the length of the support part is greater than the gap between adjacent main reinforcement bars of the steel reinforcement cage skeleton, when the steel reinforcement cage rotates, the continuous vibration of the steel reinforcement cage caused by the rollers getting stuck in the gap is avoided, and the welding quality of the spiral reinforcement bars is greatly improved.

[0005] The utility model is realized by the following technical solutions:

[0006] A rotary support bracket for a steel reinforcement cage, comprising a bracket body and a transmission wheel set. The transmission wheel set is arranged in pairs at the upper end of the bracket body, and at least two groups of the transmission wheel sets arranged in pairs are spaced along the same axis;

[0007] Wherein, the transmission wheel set includes a support part, and a V-shaped transmission cavity is formed between adjacent support parts. The transmission cavity supports and drives the steel reinforcement cage to rotate, and the length of the support part is greater than the gap between adjacent main reinforcement bars of the steel reinforcement cage skeleton.

[0008] As a further technical solution of the support bracket, the transmission wheel set includes two or more groups of transmission wheels arranged in parallel. The distance between adjacent transmission wheels is adjustable, and the support part is driven to rotate around the outer edge of the transmission wheel. By adjusting the distance between adjacent transmission wheels, the length of the support part is adjusted to achieve the purpose of adapting to steel cage skeletons of different specifications.

[0009] As a further technical solution of the support bracket, the transmission wheel set further includes a mounting plate. One end of the mounting plate is obliquely connected to the upper end of the bracket body. A threaded hole matching the mounting plate is provided at the other end of the mounting plate where the transmission wheel is located. The transmission wheels are all connected to the mounting plate through the threaded holes. By adjusting the position of the transmission wheels on the mounting plate, the length of the support part is adjusted.

[0010] As a further technical solution of the support bracket, the bracket body includes a cage and a base assembly, and the base assembly provides support for the cage;

[0011] Wherein, the cages are oppositely arranged on the upper end of the base assembly, and the paired transmission wheel sets are respectively connected to the oppositely arranged cages;

[0012] Wherein, a plurality of adjustment holes matching the cages are arranged at intervals on the upper end of the base assembly. The cages and the adjustment holes are connected by bolts, so that the distance between the oppositely arranged cages is adjustable. By adjusting the position of the oppositely arranged cages on the base assembly through the adjustment holes, the width of the V-shaped transmission cavity is adjusted, so as to achieve the purpose of adapting to steel cage skeletons of different specifications.

[0013] As a further technical solution of the support bracket, the base assembly includes a lifting assembly. The output end of the lifting assembly is connected to the cage, and the lifting assembly drives the cage to move longitudinally to adjust the height of the V-shaped transmission cavity through the lifting assembly.

[0014] As a further technical solution of the support bracket, the lifting assemblies are arranged in pairs to improve the stability of the cage during lifting.

[0015] As a further technical solution of the support bracket, since the steel cage is generally heavy, multiple groups of the paired lifting assemblies are arranged at intervals along the length direction of the cage to improve the stability of the cage during lifting.

[0016] As a further technical solution of the support bracket, to further improve the stability of the cage during lifting, the lifting assembly includes a driving device, a top arm, a support plate and a connecting seat;

[0017] One end of the top arm is connected to the cage, and the other end of the top arm is hinged to the connecting seat through a second main hinge shaft;

[0018] The support plates are arranged in pairs and are respectively located on both sides of the top arm. Wherein, one end of the support plate is hinged to the outer side wall of the top arm, and the other end of the support plate is hinged to the output end of the driving device through a third main hinge shaft;

[0019] The support plate and the top arm form a linkage mechanism, and the driving device provides driving force for the linkage mechanism.

[0020] As a further technical solution of the support bracket, in order to further improve the stability of the cage during lifting, the driving device includes a driving motor, a second transmission shaft, and a transmission seat;

[0021] Wherein, the support plates arranged in pairs are respectively hinged to the transmission seat through the third main hinge shaft, and the driving motor drives the transmission seat to reciprocate along the length direction of the cage through the second transmission shaft.

[0022] As a further technical solution of the support bracket, in order to further improve the stability of the cage during lifting, the driving device further includes a transmission block, a sliding seat, and a sliding track;

[0023] Wherein, the transmission block is in threaded transmission with the second transmission shaft, and clamping grooves for clamping the transmission seat are arranged at both side ends of the transmission block;

[0024] The upper end of the sliding seat is connected to the transmission seat, and a sliding groove matching the sliding track is arranged at the lower end of the sliding seat, and the driving motor drives the sliding seat to slide along the sliding track.

[0025] Compared with the prior art, the present utility model has the following advantages and beneficial effects:

[0026] The present utility model provides a rotary support bracket for a steel reinforcement cage, which includes a bracket body and a transmission wheel set. The transmission wheel set includes a support part. The transmission wheel sets are arranged in pairs at the upper end of the bracket body, and a V-shaped transmission cavity for supporting and driving the steel reinforcement cage to rotate is formed by the support parts arranged at the upper end of the bracket body. Moreover, the length of the support part is greater than the gap between adjacent main steel bars of the steel reinforcement cage skeleton, so that when the steel reinforcement cage rotates, the phenomenon that the roller shaft is stuck in the gap and causes continuous vibration of the steel reinforcement cage is avoided, and the welding quality of the spiral reinforcement is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings described herein are used to provide a further understanding of the embodiments of the present utility model, form a part of this application, and do not constitute a limitation to the embodiments of the present utility model. In the drawings:

[0028] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0029] Figure 2 is a top view structural schematic diagram of the present utility model;

[0030] Figure 3 is a left view structural schematic diagram of the present utility model;

[0031] Figure 4 is a front view structural schematic diagram of the present utility model;

[0032] Figure 5 is a structural schematic diagram of a transmission wheel set;

[0033] Figure 6 is a schematic diagram of the present utility model in a working state;

[0034] Figure 7 is a schematic diagram of the prior art in a working state;

[0035] Figure 8 is a structural schematic diagram of a lifting assembly;

[0036] Figure 9 is a structural schematic diagram of the lifting assembly without a protective cover installed;

[0037] Figure 10 is a sectional structural schematic diagram of the lifting assembly.

[0038] Markings and corresponding component names in the drawings:

[0039] 1 - Transmission wheel set, 2 - Cage, 3 - Lifting assembly, 4 - Base, 5 - Transmission cavity, 6 - Steel reinforcement cage, 7 - Support part, 8 - Sub - transmission wheel, 9 - Main transmission wheel, 10 - First transmission shaft, 11 - Mounting plate, 12 - Mounting base plate, 13 - Fixed plate, 14 - Mounting side plate, 15 - First adjusting plate, 16 - Second adjusting plate, 17 - Adjusting hole, 18 - Limiting plate, 19 - Mounting frame, 20 - Connecting frame, 21 - Top plate, 22 - Connecting plate, 23 - Limiting shaft, 24 - First main hinge shaft, 25 - Top arm, 26 - Support plate, 27 - Second main hinge shaft, 28 - Third main hinge shaft, 29 - Protective cover, 30 - Connecting seat, 31 - Second transmission shaft, 32 - Transmission block, 33 - Transmission seat, 34 - Sliding seat, 35 - Sliding track. Detailed implementation manners

[0040] To make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in combination with embodiments and drawings. The illustrative embodiments and descriptions thereof of the present utility model are only used to explain the present utility model and are not intended to limit the present utility model.

[0041] Embodiment 1

[0042] This Embodiment 1 provides a rotary support bracket for a steel reinforcement cage, asFigures 1-4 As shown, it includes a bracket body and a transmission wheel set 1. The transmission wheel set 1 is arranged in pairs at the upper end of the bracket body, and at least two groups of the transmission wheel sets 1 arranged in pairs are spaced along the same axis. The specific number can be determined according to the actual situation. The transmission wheel set 1 includes a support part 7, and a V-shaped transmission cavity 5 is formed between adjacent support parts 7. The transmission cavity 5 supports and drives the steel reinforcement cage 6 to rotate. Moreover, the length of the support part 7 is greater than the gap between adjacent main reinforcements of the steel reinforcement cage 6 skeleton, so that when the steel reinforcement cage 6 rotates, it avoids the continuous vibration of the steel reinforcement cage 6 caused by the roller shaft getting stuck in the gap, greatly improving the welding quality of the spiral reinforcement.

[0043] Among them, please refer to Figure 5 As shown, the transmission wheel set 1 includes two or more parallel transmission wheels. The distance between adjacent transmission wheels is adjustable and drives the support part 7 to rotate around the outer edge of the transmission wheel. Specifically, in this embodiment, the transmission wheel set 1 includes a mounting plate 11, a secondary transmission wheel 8 and a primary transmission wheel 9. The secondary transmission wheel 8 and the primary transmission wheel 9 are both connected to the mounting plate 11 through threaded holes. By adjusting the relative positions of the secondary transmission wheel 8 and the primary transmission wheel 9 on the mounting plate 11, the length of the support part 7 is adjusted. As Figure 6 shown, the length of the support part 7 must be greater than the gap between adjacent main reinforcements of the steel reinforcement cage 6 skeleton. Here, the support part 7 is a transmission belt and is tensioned on the outer peripheries of the secondary transmission wheel 8 and the primary transmission wheel 9. The primary transmission wheel 9 is driven by driving the first transmission shaft 10 by a motor (not shown in the figure), so that the support part 7 drives the steel reinforcement cage 6 to rotate.

[0044] Meanwhile, in order to form a stable V-shaped transmission cavity 5 between adjacent support parts 7, the transmission wheel set 1 further includes a mounting bottom plate 12, a fixing plate 13 and a mounting side plate 14. The mounting side plate 14 is fixedly connected to the bracket body, and the mounting side plate 14 and the mounting bottom plate 12 are perpendicularly connected to form a right-angle connection structure. The fixing plate 13 is lapped on both the mounting bottom plate 12 and the mounting side plate 14 along the hypotenuse of the right-angle connection structure, and the mounting plate 11 is fixed on the hypotenuse of the right-angle connection structure through the fixing plate 13. In some embodiments, the included angle of the transmission cavity 5 can also be adjusted by adjusting the slope formed by the mounting side plate 14 and the mounting bottom plate 12.

[0045] Among them, please refer to again Figures 1-4 As shown, the bracket body includes a cage 2 and a base assembly. The base assembly provides support for the cage 2. Among them, the cages 2 are arranged oppositely at the upper end of the base assembly. The paired transmission wheel sets 1 are respectively connected to the oppositely arranged cages 2. A plurality of adjustment holes 17 matching the cages 2 are spaced on the upper end of the base assembly. The cages 2 and the adjustment holes 17 are connected by bolts, so that the distance between the oppositely arranged cages 2 is adjustable, and the positions of the oppositely arranged cages 2 on the base assembly are adjusted through the adjustment holes 17.

[0046] Specifically, please refer toFigure 8 As shown, the base assembly includes a first adjusting plate 15, a second adjusting plate 16, adjusting holes 17, a mounting bracket 19 and a top arm 25. The second adjusting plate 16 is mounted on the upper end face of the mounting bracket 19. The lower end face of the mounting bracket 19 is connected to the top arm 25 through a connecting bracket 20. Adjusting holes 17 matching the first adjusting plate 15 are provided on both sides of the second adjusting plate 16. The adjusting holes 17 are arrayed along the length direction of the mounting bracket 19. The first adjusting plate 15 is also fixedly connected to the cage 2. When it is necessary to adjust the distance between the relatively arranged cages 2, the position of the first adjusting plate 15 on the second adjusting plate 16 can be adjusted.

[0047] In some embodiments, a limiting plate 18 is provided on each of the two end faces of the mounting bracket 19 to prevent the cage 2 from falling off when the distance is adjusted.

[0048] Embodiment 2

[0049] On the basis of the solution of Embodiment 1, this Embodiment 2 provides another rotating support bracket for the steel reinforcement cage, as Figures 1-10 shown, the base assembly includes a lifting assembly 3. The lifting assemblies 3 are arranged in pairs and are spaced in multiple groups along the length direction of the cage 2 to improve the stability of the cage 2 during lifting. At the same time, the output end of the lifting assembly 3 is connected to the cage 2, and the bottom end of the lifting assembly 3 is connected to the base 4. The lifting assembly 3 drives the cage 2 to move longitudinally.

[0050] Specifically, as Figures 8-9 shown, the output end of the lifting assembly 3 includes a top plate 21, a connecting plate 22, a limiting shaft 23 and a first main hinge shaft 24. The connecting plates 22 are oppositely arranged below the connecting bracket 20. The top plates 21 are arranged in pairs and are respectively connected to both sides of the top arm 25. At the same time, the top arm 25 is rotatably connected between the connecting plates 22 through the first main hinge shaft 24. In order to keep the connecting bracket 20 in a horizontal position, a circular opening is provided at the side end of the connecting plate 22, and a limiting shaft 23 is penetrated through the circular opening. The connecting bracket 20 is restricted by the top of the top plate 21 and the position of the limiting shaft 23 to always be in a horizontal position during lifting adjustment.

[0051] Referring again to Figures 8-9 shown, the bottom end of the lifting assembly 3 further includes a driving device, a support plate 26 and a connecting seat 30; one end of the above-mentioned top arm 25 is connected to the lower end face of the mounting bracket 19 through a connecting bracket 20, and the other end of the top arm 25 is hinged to the connecting seat 330 through a second main hinge shaft 27. The support plates 26 are arranged in pairs and are respectively located on both sides of the top arm 25. Among them, one end of the support plate 26 is hinged to the outer side wall of the top arm 25, and the other end of the support plate 26 is hinged to the output end of the driving device through a third main hinge shaft 28. The support plate 26 and the top arm 25 form a link mechanism, and the driving device provides driving force for the link mechanism.

[0052] For the specific structure of the driving device, please refer to Figure 10 As shown, the driving device includes a driving motor, a second transmission shaft 31, a transmission seat 33, a transmission block 32, a sliding seat 34 and a sliding track 35. The paired support plates 26 are respectively hinged to the transmission seat 33 through a third main hinge shaft 28. The driving motor drives the transmission seat to reciprocate along the length direction of the cage through the second transmission shaft 31. In this embodiment, the driving device can be a hydraulic telescopic motor or an electric push rod.

[0053] To improve the stability of the cage 2 during lifting, the above-mentioned transmission block 32 is in threaded transmission with the second transmission shaft 31, and clamping grooves for connecting the transmission seat 33 are provided at both ends of the transmission block 32. The upper end of the sliding seat 34 is connected to the transmission seat 33, and a sliding groove matching the sliding track 35 is provided at the lower end of the sliding seat 34. The driving motor drives the sliding seat 34 to slide along the sliding track 35. At the same time, to protect the driving device, a protective cover 29 is provided outside the driving device.

[0054] The above specific embodiments have further detailed the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above is only the specific embodiments of the present invention and is not used to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A steel cage rotating support bracket, characterized in that: It comprises a bracket body and a transmission wheel set (1), wherein the transmission wheel sets (1) are arranged in pairs at the upper end of the bracket body, and at least two sets of the transmission wheel sets (1) arranged in pairs are arranged at intervals along the same axis; The transmission wheel assembly (1) comprises a support portion (7), a V-shaped transmission cavity (5) is formed between adjacent support portions (7), the transmission cavity (5) supports and drives the steel cage (6) to rotate, and the length of the support portion (7) is greater than the gap between adjacent main bars of the steel cage (6) skeleton.

2. A steel cage rotation support bracket according to claim 1, characterized in that: The transmission wheel set (1) comprises two or more sets of transmission wheels arranged in parallel, the spacing between adjacent transmission wheels is adjustable and drives the support part (7) to rotate around the outer edge of the transmission wheel.

3. A steel cage rotation support bracket according to claim 2, characterized in that: The transmission wheel assembly (1) further comprises a mounting plate (11), one end of the mounting plate (11) being obliquely connected to the upper end of the bracket body, and a transmission wheel at the other end of the mounting plate (11) being provided with a threaded hole matching the mounting plate (11), and the transmission wheels are all connected to the mounting plate (11) via the threaded hole.

4. A steel cage rotation support bracket according to any one of claims 1-3, characterized in that: The bracket body comprises a retaining frame (2) and a base assembly, wherein the base assembly provides support for the retaining frame (2); The retaining frames (2) are arranged opposite to each other at the upper end of the base assembly, and the transmission wheel sets (1) arranged in pairs are respectively connected to the retaining frames (2) arranged opposite to each other; A plurality of adjustment holes (17) matching the retaining frames (2) are arranged at intervals on the upper end of the base assembly, and the retaining frames (2) and the adjustment holes (17) are connected by bolts, so that the spacing between the relatively arranged retaining frames (2) is adjustable.

5. A steel cage rotation support bracket according to claim 4, characterized in that: The base assembly comprises a lifting assembly (3), the output end of the lifting assembly (3) is connected to the retaining frame (2), and the lifting assembly (3) drives the retaining frame (2) to move in the longitudinal direction.

6. A steel cage rotation support bracket according to claim 5, characterized in that: The lifting components (3) are arranged in pairs.

7. A steel cage rotation support bracket according to claim 6, characterized in that: The lifting components (3) are arranged in pairs and are arranged in multiple groups at intervals along the length direction of the retaining frame (2).

8. A steel cage rotation support bracket according to claim 7, characterized in that: The lifting assembly (3) comprises a driving device, a top arm (25), a supporting plate (26) and a connecting seat (30); One end of the top arm (25) is connected to the retaining frame (2), and the other end of the top arm (25) is hinged to the connecting seat (30) via a second main hinge shaft (27); The support plates (26) are arranged in pairs and are respectively located on both sides of the top arm (25), wherein one end of the support plate (26) is hinged to the outer side wall of the top arm (25), and the other end of the support plate (26) is hinged to the output end of the driving device through a third main hinge shaft (28); The support plate (26) and the top arm (25) form a connecting rod mechanism, and the driving device provides driving force for the connecting rod mechanism.

9. A steel cage rotation support bracket according to claim 8, characterized in that: The driving device comprises a driving motor, a second transmission shaft (31), and a transmission seat (33); The supporting plates (26) arranged in pairs are respectively hinged to the transmission seat (33) via the third main hinge shaft (28), and the driving motor drives the transmission seat (33) to reciprocate along the length direction of the retaining frame (2) via the second transmission shaft (31).

10. A steel cage rotation support bracket according to claim 9, characterized in that: The driving device also includes a transmission block (32), a sliding seat (34) and a sliding track (35); The transmission block (32) and the second transmission shaft (31) are threadedly transmitted, and both side ends of the transmission block (32) are provided with slots for clamping the transmission seat (33); The upper end of the sliding seat (34) is connected to the transmission seat (33), and the lower end of the sliding seat (34) is provided with a sliding groove matching the sliding track (35), and the driving motor drives the sliding seat (34) to slide along the sliding track (35).