Multi-stage cooling and conveying device for aluminum ingot casting molding

Abstract

The utility model relates to the technical field of aluminum ingot processing, discloses a multi-stage cooling and conveying device for aluminum ingot casting molding, and solves the problems that the cooling effect is poor and automatic discharging cannot be realized due to the fact that aluminum ingots are accumulated in a cooling liquid pool. The two sides of the first rotating shaft are wrapped with a connecting belt, the upper side of the first rotating shaft is provided with a second rotating shaft, the other end of the connecting belt wraps the second rotating shaft, the two sides of the second rotating shaft are provided with first supporting blocks, one side of the second rotating shaft is provided with a first motor, and the first rotating shaft is wrapped with a first conveying belt. The first motor drives the second rotating shaft to rotate so as to drive the connecting belt to rotate, and the connecting belt drives the first rotating shaft to rotate so as to drive the first conveying belt to rotate, so that aluminum ingots are cooled and shaped in the water pool, are prevented from being stacked and are orderly conveyed out of the water pool by the conveying belt, and manual collection is not needed.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot processing, in particular to a multi-stage cooling and conveying device for aluminum ingot casting. Background Art

[0002] Affected by the cost and cooling effect, the commonly used cooling medium is water. Direct spray chilling and forced direct water bath chilling casting are used to dissipate the excess heat of the aluminum ingot by heat conduction, which is the basic operation of the current aluminum ingot production industry.

[0003] The existing Chinese patent with publication number CN214442896U discloses a multi-stage cooling and conveying device for aluminum ingot casting, including a cooling box, a support frame, a shock absorbing spring, a buffer plate, an active rod, a driven rod, a belt, a conveyor belt, a motor, a spray frame, a spray pipe, a nozzle and a mold, wherein the support frame is arranged on the cooling box, the shock absorbing spring is arranged on the bottom wall of the cooling box, the buffer plate is arranged on the shock absorbing spring, the active rod is rotatably arranged on the support frame, and the driven rod is rotatably arranged on the support frame. The utility model belongs to the technical field of cooling and conveying devices, specifically a multi-stage cooling and conveying device for aluminum ingot casting, which effectively solves the problem that after the aluminum melting furnace on the market pours liquid aluminum into the concave cavity of the mold, it is difficult to quickly cool down the mold and the aluminum ingot by using a first-level water spray cooling, so that the inside of the aluminum ingot is still in a molten state when it falls off, thereby affecting the shape of the aluminum ingot and the product quality during demolding and stacking.

[0004] With regard to the above-mentioned related technologies, the existing problem is that the aluminum ingots will accumulate in the cooling liquid pool, resulting in poor cooling effect and failure to automatically discharge the materials. Utility Model Content

[0005] The utility model aims to provide a multi-stage cooling and conveying device for casting aluminum ingots. The device is used to work, thereby solving the problem that aluminum ingots are piled up in a cooling liquid pool, resulting in poor cooling effect and failure to automatically discharge.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-stage cooling and conveying device for casting aluminum ingots, comprising a spray assembly, a water bath assembly is arranged on one side of the spray assembly, the water bath assembly comprises a water pool, a rotating shaft 1 is installed inside the water pool, connecting belts are wrapped on both sides of the rotating shaft 1, a rotating shaft 2 is arranged on the upper side of the rotating shaft 1, the other end of the connecting belt is wrapped on the rotating shaft 2, support blocks 1 are arranged on both sides of the rotating shaft 2, a motor 1 is installed on one side of the rotating shaft 2, a side of the rotating shaft 2 away from the motor 1 is movably connected to the support block 1, a conveyor belt 1 is wrapped on the rotating shaft 1, a protruding block is arranged on the conveyor belt 1, the other end of the conveyor belt 1 is wrapped on the rotating shaft 3, support blocks 2 are arranged on both sides of the rotating shaft 3, and the rotating shaft 3 and the support block 2 are movably connected.

[0007] Start Motor 1. The aluminum ingots are conveyed from the spraying assembly into the pool. Motor 1 drives the rotation of Shaft 2, which in turn drives the rotation of the connecting belt. The connecting belt drives the rotation of Shaft 1, which then drives the rotation of Conveyor Belt 1, enabling the aluminum ingots to be cooled and shaped in the pool, preventing accumulation, and being orderly conveyed out of the pool by the conveyor belt without the need for manual collection.

[0008] Preferably, a rotating assembly is provided on the upper side of the pool. The rotating assembly includes Support Block 3, which is arranged on both sides of the pool. A Shaft 4 is installed on Support Block 3, and Shaft 4 is movably connected to Support Block 3. A number of fan blades are installed on Shaft 4, and a Motor 2 is installed on one side of Shaft 4, with Motor 2 installed on the upper side of Support Block 3.

[0009] When Conveyor Belt 1 operates, start Motor 2. Motor 2 drives the rotation of Shaft 4, and Shaft 4 drives the fan blades to squeeze the aluminum ingots on Conveyor Belt 1. Blocked by the raised blocks on Conveyor Belt 1, the aluminum ingots will be lifted by the fan blades, enabling the surfaces of the aluminum ingots to uniformly contact the coolant in the pool and improving the cooling effect.

[0010] Preferably, the spraying assembly includes two Support Blocks 4. A Shaft 5 is installed between the two Support Blocks 4, and Shaft 5 is movably connected to Support Blocks 4. A Conveyor Belt 2 is wrapped around Shaft 5, and a number of molds are installed on Conveyor Belt 2. The other end of Conveyor Belt 2 is installed on Shaft 2.

[0011] When Motor 1 is started, Motor 1 drives the rotation of Shaft 2, Shaft 2 drives the rotation of Conveyor Belt 2, and Conveyor Belt 2 drives the rotation of the molds. The aluminum ingots to be cooled are conveyed onto Conveyor Belt 2 at Shaft 5, naturally cooled on Conveyor Belt 2, and then further cooled as they continue to move forward.

[0012] Preferably, fixing blocks are installed on both sides of Conveyor Belt 2. The fixing blocks are fixedly connected to Support Blocks 4 and Support Block 1. An arc-shaped water pipe is installed on the fixing blocks. An inlet is installed on the outer wall of the water pipe, and a number of outlets are installed on the inner wall of the water pipe. Atomizing nozzles are installed on the outlets.

[0013] The inlet and the atomizing nozzles are located around the molds, enabling uniform cooling of the molds. While cooling the surface of the aluminum ingots, the outer shell of the molds is also cooled, improving the cooling effect.

[0014] Preferably, molds are installed on both the upper and lower surfaces of Conveyor Belt 2, with a fixed interval between the molds. The pool is arranged on the lower side of Conveyor Belt 2, and one end of the pool close to Shaft 1 is in close contact with Support Block 1.

[0015] After the aluminum ingots fall off, the molds can rotate one week with Conveyor Belt 2 and return to Shaft 5 again to reload the aluminum ingots to be cooled. When the molds move to the lower side of Shaft 2, the aluminum ingots fall onto Conveyor Belt 1 in the pool.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] A multi-stage cooling and conveying device for aluminum ingot casting and forming proposed by the present utility model. The water bath assembly includes a water tank. A rotating shaft one is installed inside the water tank. Connecting belts are wrapped around both sides of the rotating shaft one. A rotating shaft two is arranged above the rotating shaft one. The other ends of the connecting belts are wrapped around the rotating shaft two. Support blocks one are arranged on both sides of the rotating shaft two. A motor one is installed on one side of the rotating shaft two. The side of the rotating shaft two away from the motor one is movably connected to the support block one. A conveyor belt one is wrapped around the rotating shaft one. Raised blocks are arranged on the conveyor belt one. The other end of the conveyor belt one is wrapped around a rotating shaft three. Support blocks two are arranged on both sides of the rotating shaft three. The rotating shaft three is movably connected to the support block two. When the motor one is started, the aluminum ingot is conveyed from the spraying assembly into the water tank. The motor one drives the rotating shaft two to rotate, thereby driving the connecting belts to rotate. The connecting belts drive the rotating shaft one to rotate, thereby driving the conveyor belt one to rotate, enabling the aluminum ingot to be cooled and shaped in the water tank, avoiding accumulation, and being orderly transported out of the water tank by the conveyor belt without manual collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a schematic diagram of the structure of the water bath assembly of the present utility model;

[0020] Figure 3 is a schematic diagram of the partial structure of the water tank of the present utility model;

[0021] Figure 4 is a schematic diagram of the structure of the rotating assembly of the present utility model;

[0022] Figure 5 is a schematic diagram of the structure of the spraying assembly of the present utility model;

[0023] In the figure: 1. Spraying assembly; 11. Support block four; 12. Rotating shaft five; 13. Conveyor belt two; 14. Mold; 15. Fixed block; 16. Water pipe; 161. Water inlet; 162. Water outlet; 163. Atomizing nozzle; 2. Water bath assembly; 21. Water tank; 211. Rotating shaft one; 212. Connecting belt; 213. Rotating shaft two; 214. Support block one; 215. Motor one; 216. Conveyor belt one; 217. Raised block; 218. Rotating shaft three; 219. Support block two; 22. Rotating assembly; 221. Support block three; 222. Rotating shaft four; 223. Fan blade; 224. Motor two. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] To further understand the content of the present utility model, the present utility model will be described in detail in conjunction with the accompanying drawings.

[0026] Combined with Figure 1 、 Figure 4 , a multi-stage cooling and conveying device for aluminum ingot casting and forming includes a spray component 1. The spray component 1 includes two support blocks four 11. A rotating shaft five 12 is installed between the two support blocks four 11. The rotating shaft five 12 is movably connected to the support blocks four 11. A conveyor belt two 13 is wrapped around the rotating shaft five 12. A number of molds 14 are installed on the conveyor belt two 13. The other end of the conveyor belt two 13 is installed on the rotating shaft two 213. When the motor one 215 is started, the motor one 215 drives the rotating shaft two 213 to rotate. The rotating shaft two 213 drives the conveyor belt two 13 to rotate. The conveyor belt two 13 drives the molds 14 to rotate. The aluminum ingots to be cooled are sent onto the conveyor belt two 13 at the rotating shaft five 12 and are naturally cooled on the conveyor belt two 13, and then are further cooled forward.

[0027] Combined with Figure 1 、 Figure 4 , fixed blocks 15 are installed on both sides of the conveyor belt two 13. The fixed blocks 15 are fixedly connected to the support blocks four 11 and the support blocks one 214. An arc-shaped water pipe 16 is installed on the fixed blocks 15. An inlet 161 is installed on the outer wall of the water pipe 16. A number of outlets 162 are installed on the inner wall of the water pipe 16. Atomizing nozzles 163 are installed on the outlets 162. The inlet 161 and the atomizing nozzles 163 are located around the molds 14, and can uniformly cool the molds 14. While cooling the surface of the aluminum ingots, the outer shell of the molds is cooled, improving the cooling effect.

[0028] Combined with Figures 1 - 3, the water bath assembly 2 includes a water tank 21. Inside the water tank 21, a first rotating shaft 211 is installed. Both sides of the first rotating shaft 211 are wrapped with connecting belts 212. Above the first rotating shaft 211, a second rotating shaft 213 is provided. The other ends of the connecting belts 212 are wrapped around the second rotating shaft 213. On both sides of the second rotating shaft 213, first support blocks 214 are provided. On one side of the second rotating shaft 213, a first motor 215 is installed. The side of the second rotating shaft 213 away from the first motor 215 is movably connected to the first support block 214. A first conveyor belt 216 is wrapped around the first rotating shaft 211. On the first conveyor belt 216, raised blocks 217 are provided. The other end of the first conveyor belt 216 is wrapped around a third rotating shaft 218. On both sides of the third rotating shaft 218, second support blocks 219 are provided. The third rotating shaft 218 is movably connected to the second support blocks 219. When the first motor 215 is started, the aluminum ingots are conveyed from the spraying assembly 1 into the interior of the water tank 21. The first motor 215 drives the second rotating shaft 213 to rotate, thereby driving the connecting belts 212 to rotate. The connecting belts 212 drive the first rotating shaft 211 to rotate, thereby driving the first conveyor belt 216 to rotate, enabling the aluminum ingots to be cooled and shaped in the water tank, avoiding accumulation, and being orderly conveyed out of the water tank by the conveyor belt without manual collection.

[0029] Combined with Figures 1 - 2 , Figure 4 , the rotating assembly 22 includes third support blocks 221. The third support blocks 221 are provided on both sides of the water tank 21. On the third support blocks 221, a fourth rotating shaft 222 is installed. The fourth rotating shaft 222 is movably connected to the third support blocks 221. On the fourth rotating shaft 222, a number of fan blades 223 are installed. On one side of the fourth rotating shaft 222, a second motor 224 is installed. The second motor 224 is installed above the third support blocks 221. When the first conveyor belt 216 is operating, the second motor 224 is started. The second motor 224 drives the fourth rotating shaft 222 to rotate. The fourth rotating shaft 222 drives the fan blades 223 to squeeze the aluminum ingots on the first conveyor belt 216. Blocked by the raised blocks 217 on the first conveyor belt 216, part of the aluminum ingots will be lifted by the fan blades 223, enabling the surfaces of the aluminum ingots to uniformly contact the coolant in the water tank and improving the cooling effect.

[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "containing" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-stage cooling and conveying device for casting aluminum ingots, comprising a spray assembly (1), a water bath assembly (2) being arranged on one side of the spray assembly (1), characterized in that: The water bath assembly (2) comprises a water pool (21), a rotating shaft (211) is installed inside the water pool (21), both sides of the rotating shaft (211) are wrapped with connecting belts (212), a rotating shaft (213) is arranged on the upper side of the rotating shaft (211), the other end of the connecting belt (212) is wrapped around the rotating shaft (213), supporting blocks (214) are arranged on both sides of the rotating shaft (213), and a motor (215) is installed on one side of the rotating shaft (213). The side of the second rotating shaft (213) away from the first motor (215) is movably connected to the first support block (214), the first rotating shaft (211) is wrapped with the first conveyor belt (216), the first conveyor belt (216) is provided with a protruding block (217), the other end of the first conveyor belt (216) is wrapped on the third rotating shaft (218), the two sides of the third rotating shaft (218) are provided with the second support block (219), and the third rotating shaft (218) and the second support block (219) are movably connected.

2. The multi-stage cooling and conveying device for aluminum ingot casting according to claim 1 is characterized in that: A rotating assembly (22) is arranged on the upper side of the water pool (21), and the rotating assembly (22) comprises a supporting block three (221). The supporting block three (221) is arranged on both sides of the water pool (21), a rotating shaft four (222) is installed on the supporting block three (221), the rotating shaft four (222) and the supporting block three (221) are movably connected, a plurality of fan blades (223) are installed on the rotating shaft four (222), and a motor two (224) is installed on one side of the rotating shaft four (222), and the motor two (224) is installed on the upper side of the supporting block three (221).

3. The multi-stage cooling and conveying device for aluminum ingot casting according to claim 1 is characterized in that: The spray assembly (1) comprises two support blocks four (11), a rotating shaft five (12) is installed between the two support blocks four (11), the rotating shaft five (12) and the support block four (11) are movably connected, a conveyor belt two (13) is wrapped on the rotating shaft five (12), a plurality of molds (14) are installed on the conveyor belt two (13), and the other end of the conveyor belt two (13) is installed on the rotating shaft two (213).

4. The multi-stage cooling and conveying device for aluminum ingot casting according to claim 3 is characterized in that: Fixed blocks (15) are installed on both sides of the conveyor belt 2 (13), and the fixed blocks (15) are fixedly connected to the support block 4 (11) and the support block 1 (214). An arc-shaped water pipe (16) is installed on the fixed block (15), and a water inlet (161) is installed on the outer wall of the water pipe (16). A plurality of water outlets (162) are installed on the inner wall of the water pipe (16), and an atomizing nozzle (163) is installed on the water outlet (162).

5. The multi-stage cooling and conveying device for aluminum ingot casting according to claim 3 is characterized in that: The upper and lower surfaces of the second conveyor belt (13) are both provided with molds (14), and the molds (14) are spaced at fixed intervals.

6. The multi-stage cooling and conveying device for aluminum ingot casting according to claim 1, characterized in that: The water pool (21) is arranged on the lower side of the conveyor belt 2 (13), and one end of the water pool (21) close to the rotating shaft 1 (211) is in close contact with the supporting block 1 (214).

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