Quick die changing device of die-casting machine

By designing a die-casting machine rapid mold change device including positioning holes, positioning rods, limiting mechanisms, motors, gears and three-claw chucks, the problem of mold shaking or offset in traditional mold replacement methods is solved, precise positioning and rapid disassembly of the mold is achieved, and production efficiency and mold service life are improved.

CN222985674UActive Publication Date: 2025-06-17LIAONING CHUNCHAO AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421964997.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-17
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The mold replacement method of traditional die casting machines has problems such as shaking or offsetting of the mold, which makes the mold unable to be accurately aligned, which increases the difficulty of operation for workers, may lead to mold damage, and reduces production efficiency and mold service life.

Method used

A die-casting machine rapid mold change device is designed, including tooling and mold fixing. Through the coordination of positioning holes, positioning rods, limiting mechanisms, motors, gears and three-claw chucks, the precise positioning and rapid disassembly of the mold is achieved.

Benefits of technology

This device can ensure that the position height of the mold and the tool is the same when lifting the mold, avoiding the mold shaking and offset, reducing the difficulty of workers to align the mold, facilitate mold disassembly and assemble, avoid mold collisions, and improve production efficiency and service life of the mold.

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Abstract

The utility model discloses a die-casting machine quick die changing device which comprises a tool and a fixed die, positioning holes are formed in the four corners of the right side of the fixed die, a connecting hole is formed in the center of the right side of the fixed die, fixing holes are formed in the circumference of the inner wall of the connecting hole, positioning rods are arranged at the four corners of the left side of the tool, and the positioning rods are connected with the connecting hole. A motor is connected to the top end of an inner cavity of the tool through screws, and a first gear is installed at the output end of the lower surface of the motor. According to the device, a limiting movement mode is adopted, when the mold is hoisted, it can be guaranteed that the position height between the mold and a tool is the same, the situation that the mold shakes and deviates is avoided, the difficulty that a worker aligns the mold is lowered, the mold is convenient to disassemble and assemble, collision of the mold can be avoided, the production efficiency is improved, and the service life of the mold is prolonged. Operation is convenient, using is flexible, practicability is high, and the using requirement on the existing market is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of die casting, in particular to a quick die change device for a die casting machine. Background Technique

[0002] In the die casting industry, the replacement of dies is an inevitable part of the production process. The traditional die replacement method usually adopts a hoisting method, that is, the die is lifted to the installation position of the die casting machine by a hoisting device, and then the worker manually aligns and installs the die.

[0003] However, this traditional die change method has significant problems. Due to the lack of an effective limiting device when hoisting the die, the die is prone to shaking or deviation during the lifting and moving process, resulting in the die being unable to accurately align with the installation position of the die casting machine. This not only increases the difficulty for workers to align the die, but also may cause collisions and damage between the die and the die casting machine, reducing the production efficiency and the service life of the die, being inconvenient to operate, and bringing many troubles to people. Therefore, based on the above disadvantages, a quick die change device for a die casting machine is now introduced to improve this situation. Content of the Utility Model

[0004] The purpose of the utility model is to provide a quick die change device for a die casting machine to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A quick die change device for a die casting machine, including a tooling and a fixed die. Positioning holes are respectively opened at the four corners on the right side of the fixed die. A connection hole is opened at the central position on the right side of the fixed die. Fixing holes are circumferentially opened on the inner wall of the connection hole. Positioning rods are respectively arranged at the four corners on the left side of the tooling. A motor is screwed to the top end of the inner cavity of the tooling. A first gear is installed at the output end of the lower surface of the motor. One end of a driving rod is rotatably connected to the central position on the right side of the inner cavity of the tooling through a bearing, and the other end of the driving rod is fixedly connected to a three-jaw chuck. A second gear is installed on the outer wall of the driving rod. The second gear is meshed with the first gear. One ends of movable chucks are respectively installed on the left circumference of the three-jaw chuck, and the other ends of the movable chucks are installed with fixing rods. A limiting mechanism is assembled at the bottom end of the inner cavity of the tooling.

[0006] Preferably, the positioning rods are inserted into the positioning holes, and the fixing rods are inserted into the fixing holes.

[0007] Preferably, the limiting mechanism includes a guide rod disposed at the bottom end of the inner cavity of the tooling. A connecting rod is sleeved on the outer wall of the guide rod. Card holes are symmetrically formed on both the left and right sides at the top end of the inner cavity of the tooling. A rubber card ball is installed at the top end of the connecting rod. The rubber card ball is engaged with the card hole. The bottom end of the connecting rod extends out of the lower surface of the tooling and is installed with a base. Ball bearings are installed on the upper surface of the base from front to back.

[0008] Preferably, the rubber card ball and the card hole are matched with each other and are in corresponding positions.

[0009] Preferably, the distance that the base moves left and right is much greater than the length of the positioning hole.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows: In this rapid die change device for a die casting machine, through the cooperation among the guide rod, the connecting rod, the card hole and the rubber card ball, the position of the base can be adjusted left and right and fixed. When hoisting the stationary die, the base can support it to limit its position. The ball bearings facilitate the movement of the stationary die on the base. Through the cooperation between the positioning hole and the positioning rod, the stationary die can be positioned on the tooling. Through the cooperation among the motor, the first gear, the driving rod, the three-jaw chuck and the second gear, the movable claw can be driven to drive the fixing rod to move outward or inward together. When the fixing rod is inserted into the inner cavity of the corresponding fixing hole, the position of the stationary die is locked and fixed, thus completing the installation of the stationary die. When the fixing rod is removed from the inner cavity of the fixing hole, there is no obstruction between the stationary die and the tooling, and at this time, the stationary die can be disassembled. This device adopts a limiting movement method. When hoisting the die, it can ensure that the positions and heights of the die and the tooling are the same, avoid the situation of the die shaking and shifting, not only reduce the difficulty for workers to align the die, facilitate the disassembly and assembly of the die, but also avoid the collision of the die, improve the production efficiency and the service life of the die, is easy to operate, flexible to use, has strong practicability, and meets the usage requirements in the existing market. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is a schematic structural view of the present utility model;

[0012] Figure 2 is a schematic structural view of the tooling and the stationary die of the present utility model being disassembled from each other;

[0013] Figure 3 is a schematic structural view of the left side of the three-jaw chuck of the present utility model.

[0014] In the figure: 1, tooling; 2, fixed mold; 3, positioning hole; 4, connection hole; 5, fixing hole; 6, positioning rod; 7, motor; 8, first gear; 9, driving rod; 10, three-jaw chuck; 11, second gear; 12, movable jaw; 13, fixed rod; 14, limiting mechanism, 141, guide rod, 142, connecting rod, 143, clamping hole, 144, rubber clamping ball, 145, base, 146, ball. Detailed implementation manners

[0015] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0016] Please refer to Figures 1 - 3 , the present invention provides a technical solution: a rapid die-changing device for a die-casting machine, including tooling 1 and fixed mold 2. Positioning holes 3 are opened at the four corners on the right side of the fixed mold 2, a connection hole 4 is opened at the central position on the right side of the fixed mold 2, fixing holes 5 are circumferentially opened on the inner wall of the connection hole 4. Positioning rods 6 are arranged at the four corners on the left side of the tooling 1. A motor 7 is screwed to the top end of the inner cavity of the tooling 1. A first gear 8 is installed at the output end of the lower surface of the motor 7. One end of a driving rod 9 is rotatably connected to the central position on the right side of the inner cavity of the tooling 1 through a bearing, and the other end of the driving rod 9 is fixedly connected to a three-jaw chuck 10. A second gear 11 is installed on the outer wall of the driving rod 9, and the second gear 11 is meshed with the first gear 8. One ends of movable jaws 12 are installed on the left circumference of the three-jaw chuck 10, and the other ends of the movable jaws 12 are installed with fixed rods 13. A limiting mechanism 14 is assembled at the bottom end of the inner cavity of the tooling 1.

[0017] As a preferred solution, further, the positioning rod 6 is inserted into the positioning hole 3, and the fixed rod 13 is inserted into the fixing hole 5.

[0018] As a preferred solution, further, the limiting mechanism 14 includes a guide rod 141. The guide rod 141 is arranged at the bottom end of the inner cavity of the tooling 1. A connecting rod 142 is sleeved on the outer wall of the guide rod 141. Clamping holes 143 are symmetrically opened on the left and right sides at the top end of the inner cavity of the tooling 1. A rubber clamping ball 144 is installed at the top end of the connecting rod 142, and the rubber clamping ball 144 is clamped with the clamping hole 143. The bottom end of the connecting rod 142 extends out of the lower surface of the tooling 1 and is installed with a base 145. Balls 146 are installed on the upper surface of the base 145 from front to back. The fixed mold 2 can be conveniently fine-tuned in the front, back, left, and right directions on the base 145 according to the use requirements through the balls 146.

[0019] As a preferred solution, furthermore, the rubber ball-catching member 144 and the ball-catching hole 143 are matched with each other and their positions correspond to each other.

[0020] As a preferred solution, furthermore, the distance that the base 145 moves left and right is much greater than the length of the positioning hole 3.

[0021] The electrical components mentioned in this solution are all prior arts, and the model is only one of them. As long as the electrical components that can meet the requirements in this solution can be used.

[0022] Through the personnel in this field, all the electrical components in this case are connected to their adapted power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. For the specific connection and control sequence, refer to the sequence of the electrical components working successively in the following working principle to complete the electrical connection. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no further description of the electrical control will be made. The specific work is as follows.

[0023] When hoisting the fixed mold 2, first move the base 145 forcefully to the left. The base 145 will drive the ball 146, the connecting rod 142 and the rubber clamping ball 144 to move to the left together. During the leftward movement of the rubber clamping ball 144, the rubber clamping ball 144 will be squeezed and deformed. And when the base 145 moves away from below the tooling 1, the rubber clamping ball 144 will snap into the inner cavity of the clamping hole 143. By the mutual clamping between the rubber clamping ball 144 and the clamping hole 143, the position of the base 145 can be fixed. At this time, place the hoisted fixed mold 2 on the base 145, finely adjust the position of the fixed mold 2 back and forth so that the positioning hole 3 is aligned with the positioning rod 6, push the fixed mold 2 to the right, insert the positioning rod 6 into the inner cavity of the positioning hole 3 and the fixed mold 2 fits with the tooling 1. Turn on the motor 7, and the motor 7 will drive the first gear 8 to rotate. The rotating first gear 8 will cause the second gear 11 meshing with it to drive the driving rod 9 and the three-jaw chuck 10 to rotate together. Since multiple movable jaws 12 are all meshed on the outer wall of the three-jaw chuck 10, when the three-jaw chuck 10 rotates, it can cause multiple movable jaws 12 to drive the fixed rod 13 to move outward together. This is the same as the working principle of the three-jaw chuck fixture in the prior art and will not be elaborated here. When the fixed rod 13 moves outward and is inserted into the inner cavity of the fixing hole 5, by the mutual locking between the fixed rod 13 and the fixing hole 5, the position of the fixed mold 2 is fixed, that is, the hoisting of the fixed mold 2 is completed. Finally, move the base 145 to the right and retract it below the tooling 1 to avoid affecting normal die-casting operations. This device adopts the way of limited movement. When hoisting the mold, it can ensure that the position and height between the mold and the tooling are the same, avoid the situation of the mold shaking and shifting, not only reduces the difficulty for workers to align the mold, facilitates the disassembly and assembly of the mold, but also can avoid the mold from colliding, improves the production efficiency and the service life of the mold, is easy to operate, flexible to use, has strong practicability and is suitable for popularization.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "coaxial", "bottom", "one end", "top", "central position", "the other end", "upper", "one side", "top end", "inner", "front part", "central", "both ends", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation; at the same time, unless otherwise clearly specified and limited, the terms "snap connection", "plug connection", "welding", "installation", "setting", "interference fit", "screw connection", "pin shaft connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0025] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A quick die-changing device for a die-casting machine, comprising a tool (1) and a fixed die (2), characterized in that: Positioning holes (3) are provided at the four right corners of the fixed mold (2), a connecting hole (4) is provided at the right center of the fixed mold (2), and fixing holes (5) are provided on the inner wall circumference of the connecting hole (4). Positioning rods (6) are provided at the four left corners of the tooling (1), a motor (7) is screwed to the top of the inner cavity of the tooling (1), a first gear (8) is installed at the output end of the lower surface of the motor (7), and the center of the right side of the inner cavity of the tooling (1) is rotatably connected to the motor (7) through a bearing. One end of a driving rod (9) is connected, and the other end of the driving rod (9) is fixedly connected to a three-jaw chuck (10), a second gear (11) is installed on the outer wall of the driving rod (9), the second gear (11) and the first gear (8) are meshed and connected with each other, one end of a movable claw (12) is installed on the left circumference of the three-jaw chuck (10), and a fixed rod (13) is installed on the other end of the movable claw (12), and a limiting mechanism (14) is assembled at the bottom end of the inner cavity of the tooling (1).

2. A die-casting machine quick die-changing device according to claim 1, characterized in that: The positioning rod (6) and the positioning hole (3) are plugged into each other, and the fixing rod (13) and the fixing hole (5) are plugged into each other.

3. A die-casting machine quick die-changing device according to claim 1, characterized in that: The limiting mechanism (14) comprises a guide rod (141), the guide rod (141) being arranged at the bottom end of the inner cavity of the tooling (1), a connecting rod (142) being sleeved on the outer wall of the guide rod (141), a clamping hole (143) being symmetrically opened on both left and right sides of the top end of the inner cavity of the tooling (1), a rubber clamping ball (144) being installed at the top end of the connecting rod (142), the rubber clamping ball (144) being clamped with the clamping hole (143), the bottom end of the connecting rod (142) extending out of the lower surface of the tooling (1) and being installed with a base (145), and a ball (146) being installed on the upper surface of the base (145) from front to back.

4. A die-casting machine quick die-changing device according to claim 3, characterized in that: The rubber clamping ball (144) and the clamping hole (143) match each other and their positions correspond to each other.

5. The rapid die-changing device for a die-casting machine according to claim 3, characterized in that: The distance that the base (145) moves left and right is much greater than the length of the positioning hole (3).