Cutting device for automobile part production

By designing a cutting device for automobile parts including electromagnets, scrapers, filters and fans, the problem of smoke and debris not being effectively cleaned during the cutting process is solved, and the recycling of metal debris and the protection of the working environment is achieved.

CN222985807UActive Publication Date: 2025-06-17CHANGSHA YUNYE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421799719.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-17
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing automotive parts cutting device generates a large amount of smoke and debris during the cutting process, which fails to be effectively cleaned, affecting the working environment and the health of the operators.

Method used

A cutting device for the production of automobile parts is designed, including a collection groove, an electromagnet, a scraper, a filter and a fan inside the base. The fan sucks in the metal debris during cutting and the debris of the cutting wheel, the electromagnet adsorbs metal debris, the scraper and filter the debris, and the fan also has an activated carbon layer and a sachet to filter the smoke.

Benefits of technology

Effectively clean up metal debris and cutting wheel debris generated during the cutting process, realizing the recycling of metal debris, protecting the working environment and reducing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting device for automobile part production, which comprises a base, a collecting tank is arranged in the base, an electromagnet is rotatably mounted on the upper portion of the collecting tank, a base plate fixedly mounted on the inner wall of the collecting tank is arranged below one hinged end of the electromagnet, and a filter screen assembled in the collecting tank is arranged below the electromagnet. And a fan fixedly mounted in the base is arranged below the filter screen. Metal chippings generated during cutting and chippings of the cutting wheel are sucked into the collecting groove through the draught fan, the electromagnet adsorbs the metal chippings to the surface, the chippings of the cutting wheel slide downwards along the inclined face of the electromagnet and fall into the filter screen to be filtered, after cutting is completed, the material receiving air cylinder pushes out the material receiving frame, and the metal chippings are scraped into the material receiving frame. According to the design, the two kinds of chippings can be separated, the metal chippings can be recycled, the surrounding working environment can be protected, and meanwhile the cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile part production, and particularly relates to a cutting device for automobile part production. Background Art

[0002] An automobile part cutting device is a cutting device specifically for cutting automobile parts.

[0003] In the prior art, a Chinese utility model patent with the publication number CN214867584U discloses a cutting device for automobile part production, which includes a workbench, a frame is arranged on the workbench, a cutting mechanism is arranged on the frame, the frame is slidably connected to the workbench, and a driving lifting mechanism matched with the cutting mechanism is further arranged on the frame. The driving lifting mechanism includes a lifting component penetrating through one end of the top of the frame and a driving component arranged on the top of the frame for driving the lifting component to move. The lifting component includes a first screw rod penetrating through the right end of the top of the frame and rotatably connected to the bottom of the frame, a column penetrating through the left end of the top of the frame, and a support plate arranged between the first screw rod and the column. The right end of the support plate is screwed to the first screw rod, and the left end of the support plate is movably sleeved on the column. The cutting mechanism is arranged at the bottom of the support plate.

[0004] In the above prior art, although it is convenient to lift the cutting mechanism on the frame according to the size of the automobile parts to be cut, which improves the application range of the cutting device, however, most of the cutting of automobile parts uses a grinding wheel for cutting, and a large amount of smoke and debris will be generated during cutting. If not cleaned up, it will affect the working environment and the physical health of the operators. Summary of the Utility Model

[0005] The utility model aims to solve the technical problem that a large amount of smoke and debris generated during cutting will affect the working environment and the physical health of the operators if not cleaned up, and provides a cutting device for automobile part production.

[0006] In order to achieve the above object, the utility model provides the following technical solutions: A cutting device for automobile part production, including a base, a collection groove is opened inside the base, an electromagnet is rotatably installed above the collection groove, a backing plate fixedly installed on the inner wall of the collection groove is arranged below one end of the electromagnet in a hinged manner, and second sliding grooves are opened on the front and rear sides of the electromagnet. A scraper is slidably installed inside the second sliding grooves. A filter screen assembled inside the collection groove is arranged below the electromagnet, and a blower fixedly installed inside the base is arranged below the filter screen.

[0007] Optionally, a box body is fixedly installed on the upper surface of the base, a baffle is slidably connected to the top of the box body, a groove matched with the baffle is opened on the upper surface of the base, and the baffle is transparently arranged.

[0008] Optionally, side plates fixedly mounted on the upper surface of the base are provided on both inner sides of the box body. Clamping cylinders are fixedly mounted on the opposite surfaces of the side plates. A clamping plate is fixedly mounted at the output end of the clamping cylinder. A clamping groove is formed in the middle of the clamping plate, and a threaded rod is threadedly connected to the top of the clamping plate. The bottom of the threaded rod penetrates into the clamping groove, and a pressing plate is fixedly mounted at the bottom of the threaded rod.

[0009] Optionally, first sliding grooves are formed at the tops of the two side plates. A lead screw is rotatably mounted inside the first sliding grooves. A transmission assembly is provided at one end of the lead screw, and a cross beam is threadedly fitted on the surface of the lead screw. An installation block is fixedly mounted on the lower surface of the middle of the cross beam. An installation plate is fixedly connected to the lower surface of the installation block. A cutting cylinder is fixedly mounted at the bottom of the installation plate. An installation frame is fixedly mounted at the output end of the cutting cylinder. A cutting wheel is rotatably mounted inside the installation frame.

[0010] Optionally, an activated carbon layer is provided at the air inlet end of the fan, and a sachet is provided inside the air pipe of the fan.

[0011] Optionally, a material receiving cylinder fixedly mounted inside the base is provided on one side of the collection tank. A material receiving frame is provided at the output end of the material receiving cylinder. A second fixing block is fixedly connected to one side of the material receiving frame. The output of the material receiving cylinder is fixedly mounted and connected with a first fixing block. The second fixing block and the first fixing block are assembled and fixed by fastening screws.

[0012] In summary, compared with the prior art, a cutting device for automobile part production provided by the present utility model has the following beneficial effects:

[0013] In the present utility model, metal debris generated during cutting and debris of the cutting wheel are sucked into the collection tank by a fan. The electromagnet adsorbs the metal debris on its surface. The debris of the cutting wheel slides down along the inclined surface of the electromagnet and falls onto the filter screen for filtration. After cutting is completed, the material receiving cylinder pushes out the material receiving frame, and the scraping plate scrapes off the magnetized metal debris on the surface of the electromagnet and falls into the material receiving frame. Then, the electromagnet is rotated upward to release the fixation of the fastening screws, and the material receiving frame is taken out, which is convenient for recycling the metal debris. This design can separate the two types of debris, recycle the metal debris, protect the surrounding working environment, and reduce the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0015] Figure 2 is a structural schematic diagram of the side plate of the present utility model;

[0016] Figure 3This is a schematic diagram of the internal structure of the base of the utility model;

[0017] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A in the middle;

[0018] Figure 5 It is a schematic diagram of the structure of the electric iron of the utility model.

[0019] In the figure: 1. base; 2. box body; 3. side panel; 4. clamping cylinder; 5. clamping plate; 6. threaded rod; 7. pressure plate; 8. first slide groove; 9. screw rod; 10. moving motor; 11. transmission assembly; 12. crossbeam; 13. mounting block; 14. mounting plate; 15. cutting cylinder; 16. mounting frame; 17. cutting wheel; 18. cutting motor; 19. collecting trough; 20. electromagnet; 21. pad; 22. second slide groove; 23. scraper; 24. filter; 25. fan; 26. activated carbon layer; 27. sachet; 28. receiving cylinder; 29. ​​receiving frame; 30. first fixed block; 31. second fixed block; 32. fastening screw; 33. baffle. DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention.

[0021] refer to Figure 1 A cutting device for automobile parts production includes a base 1, a box body 2 is fixedly mounted on the upper surface of the base 1, a baffle 33 is slidably connected to the top of the box body 2, a groove for use with the baffle 33 is opened on the upper surface of the base 1, and the baffle 33 is transparently arranged. The baffle 33 is used to seal the box body 2 to protect the working environment while preventing debris from splashing and injuring people. Secondly, the transparent arrangement makes it easy to observe the cutting of automobile parts.

[0022] refer to Figure 1 and Figure 2 , side panels 3 fixedly mounted on the upper surface of the base 1 are arranged on both sides of the interior of the box body 2, a first slide groove 8 is opened on the top of the two side panels 3, a screw rod 9 is rotatably mounted inside the first slide groove 8, a transmission assembly 11 is arranged at one end of the screw rod 9, a mobile motor 10 driving the transmission assembly 11 is fixedly mounted on the back side of the box body 2, the transmission assembly 11 includes a synchronous wheel fixedly mounted on one end of the screw rod 9 and a synchronous wheel fixedly mounted on the output end of the mobile motor 10, and the synchronous wheels are connected by a synchronous belt transmission.

[0023] refer to Figure 1 and Figure 2, a cross beam 12 that slides inside a first chute 8 is fitted with a threaded surface of a lead screw 9 in a threaded manner. A mounting block 13 is fixedly installed on the lower surface of the middle part of the cross beam 12. A mounting plate 14 is fixedly connected to the lower surface of the mounting block 13. A cutting cylinder 15 is fixedly installed at the bottom of the mounting plate 14. An output end of the cutting cylinder 15 is fixedly installed with a mounting frame 16. A cutting wheel 17 is rotatably installed inside the mounting frame 16. And a cutting motor 18 for driving the cutting wheel 17 is fixedly installed on one side of the mounting frame 16.

[0024] During use, the cutting cylinder 15 drives the cutting wheel 17 to move downward until it is located below the automotive part. A moving motor 10 drives the lead screw 9 to rotate through a transmission assembly 11, so that the cross beam 12 slides inside the first chute 8, driving the cutting wheel 17 to move, and then cutting the automotive part.

[0025] Reference Figure 1 , clamping cylinders 4 are fixedly installed on opposite surfaces of a side plate 3. An output end of the clamping cylinder 4 is fixedly installed with a clamping plate 5. A clamping groove is formed in the middle of the clamping plate 5. And a threaded rod 6 is threadedly connected to the top of the clamping plate 5. The bottom of the threaded rod 6 penetrates through the clamping groove. And a pressing plate 7 is fixedly installed at the bottom of the threaded rod 6. Both ends of the automotive part are located in the clamping groove of the clamping plate 5. When the threaded rod 6 rotates, it drives the pressing plate 7 to move downward to press the automotive part, and can fix automotive parts of different sizes. By the telescopic lengths of the two clamping cylinders 4, the left and right positions of the automotive part can be moved, so as to be able to cut different positions of the automotive part.

[0026] Reference Figure 3 , a collection groove 19 is formed inside a base 1. An electromagnet 20 that slopes downward is rotatably installed in the upper part of the collection groove 19. The electromagnet 20 is used in cooperation with the collection groove 19. And a cushion plate 21 fixedly installed on the inner wall of the collection groove 19 is arranged below one end of the electromagnet 20 that is hinged. The cushion plate 21 is used for limiting the electromagnet 20. And a rounded corner is arranged on the lower surface of one end of the electromagnet 20 close to the cushion plate 21 to prevent the cushion plate 21 from affecting the rotation of the electromagnet 20.

[0027] Reference Figure 3 and Figure 5, the front and rear sides of the electromagnet 20 are provided with a second slide groove 22, and a scraper 23 is slidably installed inside the second slide groove 22. The scraper 23 is used to scrape off the magnetized metal debris on the surface of the electromagnet 20, and the scraper is set in a "triangle", and the oblique angle setting is convenient for scraping off the metal debris adsorbed on the surface of the electromagnet. The scraper 23 is made of ceramic material and does not produce a magnetization reaction with the metal debris. A filter screen 24 assembled in the collection tank 19 is arranged below the electromagnet 20, and a stainless steel layer is arranged on one side of the end face of the electromagnet 20 to prevent the scraped magnetized metal debris from being adsorbed on the side end face of the electromagnet. A support block fixedly installed on the collection tank 19 is arranged at the bottom of the filter screen 24, and the filter screen 24 is detachable. The filter screen 24 is arranged in an arc shape for filtering the debris of the cutting wheel 17 to prevent the debris of the cutting wheel 17 from concentrating on one side of the filter screen 24, so as to facilitate the collection of more debris. A fan 25 fixedly installed inside the base 1 is arranged below the filter screen 24.

[0028] refer to Figure 3 An activated carbon layer 26 is provided at the air inlet end of the fan 25 for filtering the smoke generated during cutting, and a fragrance bag 27 is provided inside the air pipe of the fan 25 to improve the surrounding working environment during exhaust. An exhaust groove corresponding to the fan 25 is provided on the front surface of the base 1.

[0029] refer to Figure 3 A receiving cylinder 28 fixedly installed inside the base 1 is provided on one side of the collecting tank 19, and a receiving frame 29 is provided at the output end of the receiving cylinder 28. After the cutting is completed, the receiving cylinder 28 pushes out the receiving frame 29 to receive the scraped metal debris, which can be recycled to save costs.

[0030] refer to Figure 4 A second fixed block 31 is fixedly connected to one side of the material receiving frame 29, and the output of the material receiving cylinder 28 is fixedly installed and connected to the first fixed block 30. The second fixed block 31 and the first fixed block 30 are assembled and fixed by fastening screws 32, so that the material receiving frame 29 is detachable, which is convenient for the subsequent removal of metal debris.

[0031] Furthermore, when the automobile parts are cut, the fan 25 sucks the metal debris generated during cutting and the debris of the cutting wheel 17 into the collecting tank 19, the electromagnet 20 adsorbs the metal debris on the surface, and the debris of the cutting wheel 17 slides downward along the inclined surface of the electromagnet 20 and falls into the filter screen 24 for filtration. After the cutting is completed, the receiving cylinder 28 pushes out the receiving frame 29, and the scraper 23 scrapes off the magnetized metal debris on the surface of the electromagnet 20 and falls into the receiving frame 29. Then, the electromagnet 20 is rotated upward to release the fixing of the fastening screws 32, and the receiving frame 29 is taken out to facilitate the recovery of metal debris.

[0032] As used in the specification and claims, certain terms are used to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. The specification and claims do not distinguish components by the difference in names, but by the difference in functions of the components. As used throughout the specification and claims, "comprising" is an open-ended term and should be interpreted as "comprising but not limited to". "Substantially" means within an acceptable error range. Those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0033] It should be noted that the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a commodity or system including a series of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such commodity or system. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the commodity or system including the said element.

[0034] The above description shows and describes several preferred embodiments of the present application. However, as mentioned above, it should be understood that the present application is not limited to the forms disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the application concept described herein through the above teachings or the technology or knowledge in the relevant field. And any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present application shall fall within the protection scope of the appended claims of the present application.

Claims

1. A cutting device for automobile parts production, characterized in that: The invention comprises a base (1), wherein a collecting trough (19) is provided inside the base (1), an electromagnet (20) is rotatably mounted on the upper part of the collecting trough (19), a pad (21) fixedly mounted on the inner wall of the collecting trough (19) is provided below one hinged end of the electromagnet (20), and a second slide groove (22) is provided on the front and rear sides of the electromagnet (20), a scraper (23) is slidably mounted inside the second slide groove (22), a filter screen (24) mounted inside the collecting trough (19) is provided below the electromagnet (20), and a fan (25) fixedly mounted inside the base (1) is provided below the filter screen (24).

2. A cutting device for automobile parts production according to claim 1, characterized in that: A box body (2) is fixedly mounted on the upper surface of the base (1); a baffle (33) is slidably connected to the top of the box body (2); a groove for use with the baffle (33) is provided on the upper surface of the base (1); and the baffle (33) is transparent.

3. A cutting device for automobile parts production according to claim 2, characterized in that: Side panels (3) fixedly mounted on the upper surface of the base (1) are arranged on both sides of the interior of the box body (2); a clamping cylinder (4) is fixedly mounted on the opposite surface of the side panels (3); a clamping plate (5) is fixedly mounted on the output end of the clamping cylinder (4); a slot is provided in the middle of the clamping plate (5); a threaded rod (6) is threadedly connected to the top of the clamping plate (5); the bottom of the threaded rod (6) passes through the slot; and a pressure plate (7) is fixedly mounted on the bottom of the threaded rod (6).

4. A cutting device for automobile parts production according to claim 3, characterized in that: A first slide groove (8) is provided at the top of the two side plates (3), a screw rod (9) is rotatably installed inside the first slide groove (8), a transmission assembly (11) is provided at one end of the screw rod (9), and a cross beam (12) is installed on the surface of the screw rod (9) in a threaded manner, a mounting block (13) is fixedly installed on the lower surface of the middle part of the cross beam (12), a mounting plate (14) is fixedly connected to the lower surface of the mounting block (13), a cutting cylinder (15) is fixedly installed on the bottom of the mounting plate (14), a mounting frame (16) is fixedly installed on the output end of the cutting cylinder (15), and a cutting wheel (17) is rotatably installed inside the mounting frame (16).

5. The cutting device for automobile parts production according to claim 1, characterized in that: An activated carbon layer (26) is provided at the air inlet end of the fan (25), and a fragrance bag (27) is provided inside the air pipe of the fan (25).

6. A cutting device for automobile parts production according to claim 1, characterized in that: A material receiving cylinder (28) fixedly mounted inside the base (1) is provided on one side of the collecting tank (19); a material receiving frame (29) is provided at the output end of the material receiving cylinder (28); a second fixed block (31) is fixedly connected to one side of the material receiving frame (29); the output of the material receiving cylinder (28) is fixedly mounted and connected to a first fixed block (30); the second fixed block (31) and the first fixed block (30) are assembled and fixed by fastening screws (32).

Citation Information

Patent Citations

  • Cutting device for automobile part production

    CN214867584U