Spring rope saw assembling machine

By designing a spring rope saw assembly machine including hydraulic cylinder and rope clamping mechanism, the problem of two-person operation is solved in the prior art, and the assembly efficiency of single-person operation is improved.

CN222986182UActive Publication Date: 2025-06-17FUJIAN QUANZHOU HUAZUAN DIAMOND TOOLS CO LTD
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Patent Information

Application Number
CN202421924141.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-17
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing spring rope saw requires two people to operate when assembling. One person pulls the wire rope and the other person uses hydraulic pliers to fix the fixing ring, which is inconvenient to operate.

Method used

A spring wire saw assembly machine is designed, including a hydraulic cylinder, an upper clamping block, a lower clamping block, a guide mechanism and a clamping mechanism. Through the cooperation of the hydraulic cylinder and the rope clamping mechanism, the function of single-person operation and assembly is realized.

Benefits of technology

Through this assembly machine, a single person can easily complete the assembly of the spring wire saw, which improves operating efficiency and reduces manpower demand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of assembling machines, and particularly relates to a spring rope saw assembling machine which comprises a machine body, a hydraulic oil cylinder is arranged on the machine body, an upper clamping block is arranged on a hydraulic rod of the hydraulic oil cylinder, a lower clamping block is fixedly connected to the machine body, the upper end of the lower clamping block is in contact with a steel wire rope, and a spring is arranged on the outer side of the steel wire rope. A steel wire rope is arranged on the machine body, a fixed ring is arranged on the outer side of the steel wire rope and makes contact with a spring, diamond beads are arranged on the outer side of the steel wire rope and make contact with the fixed ring, a guide mechanism is arranged on the machine body, and a rope clamping mechanism is arranged on the machine body. According to the spring rope saw, a steel wire rope is clamped through the pliers and pulled, the lower clamping block and the upper clamping block are matched, the spring rope saw can be assembled and machined through one-man operation, and operation is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly machines, in particular to a spring wire saw assembly machine. Background Art

[0002] A spring wire saw is a tool for cutting and demolishing mines, blocks, arc plates, stones, concrete, irregular concrete steel bars, bridges, roads, etc. The wire saw has the advantages of convenient installation, flexible use method, and can be used for both horizontal cutting and vertical cutting. Existing spring wire saws usually include a steel wire rope and diamond beads strung at intervals on the steel wire rope. Springs are provided between two adjacent diamond beads. According to the corresponding pitch, several bead springs are compressed, and then the fixed rings at both ends of the pitch are fixed and pressed tightly on the steel wire rope by a hydraulic clamp, so that the pitch is fixed on the steel wire rope. However, when assembling the spring wire saw, two people are required to operate. One person pulls the steel wire rope with pliers, and the other person presses and fixes the fixed ring with a hydraulic clamp, which is inconvenient to operate. Content of the Utility Model

[0003] The purpose of the utility model is to provide a spring wire saw assembly machine, which solves the problem that when assembling the spring wire saw, two people are required to operate. One person pulls the steel wire rope with pliers, and the other person presses and fixes the fixed ring with a hydraulic clamp, which is inconvenient to operate.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A spring wire saw assembly machine includes a machine body. A hydraulic cylinder is arranged on the machine body. An upper clamp block is arranged on the hydraulic rod of the hydraulic cylinder. A lower clamp block is fixedly connected to the machine body. A steel wire rope contacts the upper end of the lower clamp block. A spring is arranged on the outer side of the steel wire rope. A fixed ring is arranged on the outer side of the steel wire rope. The fixed ring contacts the spring. Diamond beads are arranged on the outer side of the steel wire rope. The diamond beads contact the fixed ring. A guiding mechanism is arranged on the machine body. A wire clamping mechanism is arranged on the machine body.

[0005] Preferably, a baffle is fixedly connected to the upper end of the lower clamp block. The baffle contacts the steel wire rope. By arranging the baffle, the fixed ring is limited.

[0006] Preferably, the guiding mechanism includes a support cylinder. The support cylinder is welded to the upper end of the machine body. A screw cylinder is installed inside the support cylinder through a bearing. A screw ring is connected to the inside of the screw cylinder through a thread. A square rod is slidably connected to the inside of the screw ring. A limiting plate is welded to the lower end of the square rod. The limiting plate is movably connected to the screw cylinder. A compression spring is arranged inside the screw cylinder. By holding the square rod and rotating the screw cylinder and the screw ring to make a threaded movement, the screw ring presses down the limiting plate through the compression spring, so that the height of the guiding ring can be adjusted, and the movement of the steel wire rope is guided by the guiding ring, avoiding the steel wire rope from bending at too large an angle and disengaging from between the lower clamp block and the upper clamp block when pulling the steel wire rope.

[0007] Preferably, one end of the compression spring contacts the limiting plate, and the other end of the compression spring contacts the screw ring. By arranging the compression spring, the limiting plate is elastically pressed downward.

[0008] Preferably, a guide ring is welded to the upper end of the square rod, and the guide ring is slidably connected to the steel wire rope. By arranging the guide ring, the movement of the steel wire rope is guided.

[0009] Preferably, the wire clamping mechanism includes a support. The support is welded to the upper end of the machine body. The right end of the support is fixedly connected with a mounting plate. The front end of the mounting plate is hinged with a support plate. Two pliers symmetrically distributed up and down are hinged to the right side of the support plate, and the pliers contact the steel wire rope. The steel wire rope is clamped by the pliers and pulled, and through the cooperation of the lower clamping block and the upper clamping block, the spring wire saw can be assembled and processed by a single person, and the operation is more convenient.

[0010] The beneficial effects of the present utility model are as follows:

[0011] 1. By holding the square rod and rotating the screw barrel and the screw ring to perform a threaded movement, the screw ring presses the limiting plate downward through the compression spring, so that the height of the guide ring can be adjusted, and the movement of the steel wire rope is guided by the guide ring, avoiding the steel wire rope from bending at too large an angle and breaking away from between the lower clamping block and the upper clamping block when pulling the steel wire rope.

[0012] 2. The steel wire rope is clamped by the pliers and pulled, and through the cooperation of the lower clamping block and the upper clamping block, the spring wire saw can be assembled and processed by a single person, and the operation is more convenient. Description of the Drawings

[0013] Figure 1 is a three-dimensional view of the overall structure of the present utility model;

[0014] Figure 2 is of the present utility model Figure 1 schematic diagram of the working state of the upper clamping block;

[0015] Figure 3 is of the present utility model Figure 1 front view of the machine body;

[0016] Figure 4 is of the present utility model Figure 3 cross-sectional view of the guiding mechanism.

[0017] In the figure: 1. Machine body; 2. Hydraulic cylinder; 3. Upper clamping block; 4. Lower clamping block; 6. Steel wire rope; 61. Spring; 62. Fixed ring; 63. Diamond beads; 7. Baffle; 8. Guide mechanism; 9. Rope clamping mechanism; 81. Support cylinder; 82. Screw barrel; 83. Screw ring; 84. Square rod; 85. Limit plate; 86. Compression spring; 87. Guide ring; 91. Support; 92. Mounting plate; 93. Support plate; 94. Pliers. Detailed implementation manner

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0019] Please refer to Figures 1-3 , the spring wire saw assembly machine includes a machine body 1, a hydraulic cylinder 2 is arranged on the machine body 1, an upper clamping block 3 is arranged on the hydraulic rod of the hydraulic cylinder 2, a lower clamping block 4 is fixedly connected to the machine body 1, the upper end of the lower clamping block 4 is in contact with a steel wire rope 6, a baffle 7 is fixedly connected to the upper end of the lower clamping block 4, the baffle 7 is in contact with the steel wire rope 6, by arranging the baffle 7, the fixed ring 62 is limited, a spring 61 is arranged on the outer side of the steel wire rope 6, a fixed ring 62 is arranged on the outer side of the steel wire rope 6, the fixed ring 62 is in contact with the spring 61, diamond beads 63 are arranged on the outer side of the steel wire rope 6, the diamond beads 63 are in contact with the fixed ring 62, a guide mechanism 8 is arranged on the machine body 1, and a rope clamping mechanism 9 is arranged on the machine body 1.

[0020] Please refer to Figure 3 , Figure 4 , the guide mechanism 8 includes a support cylinder 81, the support cylinder 81 is welded to the upper end of the machine body 1, a screw barrel 82 is installed inside the support cylinder 81 through a bearing, a screw ring 83 is connected to the inside of the screw barrel 82 through a thread, a square rod 84 is slidably connected to the inside of the screw ring 83, the lower end of the square rod 84 is welded with a limit plate 85, the limit plate 85 is movably connected to the screw barrel 82, a compression spring 86 is arranged inside the screw barrel 82, one end of the compression spring 86 is in contact with the limit plate 85, and the other end of the compression spring 86 is in contact with the screw ring 83. By arranging the compression spring 86, the limit plate 85 is elastically pressed downward, a guide ring 87 is welded to the upper end of the square rod 84, and the guide ring 87 is slidably connected to the steel wire rope 6. By arranging the guide ring 87, the movement of the steel wire rope 6 is guided. By holding the square rod 84 and rotating the screw barrel 82 and the screw ring 83 to perform a threaded movement, the screw ring 83 presses the limit plate 85 downward through the compression spring 86, so that the height of the guide ring 87 can be adjusted, and the movement of the steel wire rope 6 is guided through the guide ring 87, avoiding the steel wire rope 6 from bending at too large an angle and disengaging from between the lower clamping block 4 and the upper clamping block 3 when pulling the steel wire rope 6.

[0021] See also Figure 1 The rope clamping mechanism 9 includes a support 91, the upper end of the body 1 is welded with the support 91, the right end of the support 91 is fixedly connected with a mounting plate 92, the front end of the mounting plate 92 is hinged with a support plate 93, and the right side of the support plate 93 is hinged with two pliers 94 symmetrically distributed up and down, the pliers 94 are in contact with the wire rope 6, the wire rope 6 is clamped by the pliers 94, and the wire rope 6 is pulled, and the lower clamp block 4 and the upper clamp block 3 cooperate, so that the spring rope saw can be assembled and processed by a single person, and the operation is more convenient.

[0022] The specific implementation process of the utility model is as follows: when in use, hold the square rod 84, rotate the screw barrel 82, the screw barrel 82 rotates and the screw ring 83 makes a threaded motion, so that the screw ring 83 moves downward, so that the screw ring 83 presses the compression spring 86 downward, so that the compression spring 86 presses the limit plate 85 downward, so that the limit plate 85 is elastically quiet downward, so that the height of the guide ring 87 can be adjusted, and the guide ring 87 guides the movement of the wire rope 6 to prevent the wire rope 6 from being pulled out of the lower clamping block 4 and the upper clamping block 3 due to excessive bending angle, and then the diamond beads 63, the spring 61 and the fixed ring 62 are put on the outside of the wire rope 6 , press and fix the first fixed ring 62, and then fix every few diamond beads 63 according to the pitch. Put several diamond beads 63 to be fixed and one end of the spring 61 on one side of the baffle 7, and the wire rope 6 passes through the baffle 7. The wire rope 6 is clamped by the pliers 94 and pulled to compress the spring 61 of the pitch. After being compressed to the required stroke, the foot switch is stepped on to control the hydraulic cylinder 2 to close the upper clamping block 3 and the lower clamping block 4, and the fixed ring 62 is pressed against the wire rope 6. At this time, the fixation of the pitch on the wire rope 6 is completed, and the same action can be repeated for the next pitch to complete the assembly of the spring rope saw.

[0023] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spring wire saw assembly machine, comprising a machine body (1), characterized in that: The machine body (1) is provided with a hydraulic cylinder (2), the hydraulic rod of the hydraulic cylinder (2) is provided with an upper clamping block (3), the machine body (1) is fixedly connected with a lower clamping block (4), the upper end of the lower clamping block (4) is in contact with a steel wire rope (6), a spring (61) is provided on the outer side of the steel wire rope (6), a fixed ring (62) is provided on the outer side of the steel wire rope (6), the fixed ring (62) and the spring (61) are in contact, a diamond bead (63) is provided on the outer side of the steel wire rope (6), the diamond bead (63) and the fixed ring (62) are in contact, a guide mechanism (8) is provided on the machine body (1), and a rope clamping mechanism (9) is provided on the machine body (1).

2. The spring wire saw assembly machine according to claim 1, characterized in that: The upper end of the lower clamping block (4) is fixedly connected with a baffle (7), and the baffle (7) is in contact with the steel wire rope (6).

3. The spring wire saw assembly machine according to claim 1, characterized in that: The guide mechanism (8) comprises a support tube (81), the upper end of the machine body (1) is welded with the support tube (81), a screw tube (82) is installed inside the support tube (81) via a bearing, a screw ring (83) is connected inside the screw tube (82) via a thread, a square rod (84) is slidably connected inside the screw ring (83), a limit plate (85) is welded at the lower end of the square rod (84), the limit plate (85) and the screw tube (82) are movably connected, and a compression spring (86) is arranged inside the screw tube (82).

4. The spring wire saw assembly machine according to claim 3, characterized in that: One end of the compression spring (86) contacts the limiting plate (85), and the other end of the compression spring (86) contacts the screw ring (83).

5. The spring wire saw assembly machine according to claim 3, characterized in that: A guide ring (87) is welded to the upper end of the square rod (84), and the guide ring (87) is slidably connected to the steel wire rope (6).

6. The spring wire saw assembly machine according to claim 1, characterized in that: The rope clamping mechanism (9) comprises a support (91), the upper end of the machine body (1) is welded with the support (91), the right end of the support (91) is fixedly connected with a mounting plate (92), the front end of the mounting plate (92) is hinged with a support plate (93), the right side of the support plate (93) is hinged with two pliers (94) symmetrically distributed up and down, and the pliers (94) are in contact with the wire rope (6).