Gasket feeding and assembling equipment
By designing the gasket feeding and assembly equipment, the gasket feeding and distributing process is automatically completed, and the problems of manual installation in the existing technology are solved, efficient and accurate gasket assembly is achieved, and working efficiency and yield of parts are improved.
Patent Information
- Application Number
- CN202422126026.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In the prior art, the installation process of the gasket requires manual assembly of bolts before installation of the gasket, resulting in low installation efficiency and prone to excessive gasket installation, which requires subsequent rework correction, which seriously delays working hours and may cause damage to parts.
A gasket feeding assembly equipment is designed, including a rack, a loading module, a feeding module and an assembly module. The door lock body is carried by the material loading module, the material feeding module realizes automatic feeding and distributing of the gasket, and the assembly module is responsible for the precise assembly of the gasket.
Through the automated gasket feeding and dispensing process, the working efficiency is significantly improved, the time and cost of manual operation is reduced, the situation of excessive gasket missed installation and improved the yield rate of parts.
Smart Images

Figure CN222986206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, in particular to a gasket feeding and assembling device. Background Art
[0002] A component for an automobile door lock, the structure of which includes a door lock body. Bolts need to be installed on the door lock body, and other parts are assembled by using the bolts. Usually, gaskets need to be arranged between the door lock body and other parts to prevent mutual wear between the door lock body and the parts.
[0003] In the prior art, bolts are usually manually assembled and then gaskets are installed. However, since the gaskets are in a thin sheet structure, the process of material taking and material separation during installation is rather troublesome and time-consuming, resulting in low overall installation work efficiency. Moreover, when manually assembling, there are easily situations of overloading or missing gaskets, which requires subsequent rework and correction, seriously delaying the working hours and easily causing damage to the parts. Summary of the Utility Model
[0004] In order to solve the above problems, the utility model provides a gasket feeding and assembling device with a simple structure and effectively improved working efficiency.
[0005] The main contents of the utility model include: a frame, a loading module, a feeding module and an assembling module arranged on the frame;
[0006] The loading module includes a loading fixture for placing the door lock body;
[0007] The feeding module includes a placement frame, on which a fixed seat is arranged. An opening is arranged at the upper end of the fixed seat, and a cartridge-type magazine is arranged in the opening. A receiving groove is vertically and throughly opened in the middle of the cartridge-type magazine, and a number of gaskets are stacked in the receiving groove. A through groove is horizontally and throughly arranged in the fixed seat, and a material separation component is arranged in the through groove. The material separation component is placed below the cartridge-type magazine, and a pressure component is arranged above the cartridge-type magazine;
[0008] The assembling module includes a support frame, on which a material taking component and a crosswise driving component for driving the material taking component to move from above the feeding module to above the loading module are arranged.
[0009] Preferably, the cartridge-type magazine includes an integrally formed cartridge base and a cartridge barrel. The cartridge barrel is arranged above the cartridge base, and the cartridge base is placed in the fixed seat.
[0010] Preferably, an elastic positioning member is provided on one side of the fixed seat, a perforation is correspondingly formed on the fixed seat, a positioning groove is cooperatively arranged on the side surface of the magazine base, and the elastic positioning member can pass through the perforation and be inserted into the positioning groove.
[0011] Preferably, placement cavities are arranged on both sides of the magazine base corresponding to the accommodating groove, a material supporting member is arranged in the placement cavity, the material supporting member includes a material supporting plate, the middle part of the material supporting plate is rotationally connected to the magazine base through a rotating shaft, a spring is connected between the upper end of the material supporting plate close to one side end face of the accommodating groove and the inner wall of the placement cavity, and a part of the lower end of the material supporting plate is placed in the accommodating groove.
[0012] Preferably, the material distributing assembly includes a push plate and a material distributing air cylinder for driving the push plate to move, the push plate is placed in the through groove, a material receiving groove is formed on the upper end surface of the push plate for receiving the gaskets falling from the magazine type material bin, the depth of the material receiving groove is adapted to a single gasket, the size of the material receiving groove is adapted to the gasket, and vacuum adsorption holes are formed in the material receiving groove.
[0013] Preferably, the material pressing assembly includes a material pressing air cylinder placed above the magazine type material bin, and a material pressing rod is connected to the output end of the material pressing air cylinder.
[0014] Preferably, the material loading module includes a rotating motor placed on the end face of the frame, the output end of the rotating motor faces upward and is connected with a material loading plate, and two groups of material loading fixtures are arranged on the end faces at both ends of the material loading plate along the length direction.
[0015] Preferably, stoppers are arranged at the bottoms of both ends of the material loading plate along the length direction, a limit fitting block is arranged on the end face of the frame, the limit fitting block is correspondingly placed between the material loading module and the assembly module, and the stopper can be abutted against the limit fitting block.
[0016] Preferably, the material taking assembly includes a connecting plate, a lifting air cylinder is arranged on one side of the connecting plate, and the output end of the lifting air cylinder faces downward and is connected with a material suction cylinder.
[0017] Preferably, the transverse movement driving assembly includes a lead screw servo module and a transverse movement slide rail arranged on the support frame, the connecting plate is slidably arranged on the transverse movement slide rail through a slider, and the lead screw servo module drives the connecting plate to slide reciprocally along the transverse movement slide rail.
[0018] The beneficial effects of the utility model are as follows: the gaskets stacked in the magazine cylinder are pressed by the pressing rod to realize the discharging of the gaskets, and then the push plate driven by the material distributing air cylinder is used to realize the single material distribution of the gaskets. The single discharging and material distribution actions of the gaskets are mechanized, replacing manual feeding and assembly, effectively improving the working efficiency and reducing the labor cost.
[0019] The suction cylinder is used to adsorb the gasket for handling and assembling operations. The operation is simple, and the assembly is precise, without causing deformation damage to the gasket, effectively improving the yield rate of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic perspective view of the door lock of a preferred embodiment;
[0021] Figure 2 It is a schematic perspective view of a preferred embodiment;
[0022] Figure 3 It is a schematic perspective view of the loading module of a preferred embodiment;
[0023] Figure 4 It is a schematic perspective view of the feeding module of a preferred embodiment;
[0024] Figure 5 It is a schematic cross-sectional view of the feeding module of a preferred embodiment;
[0025] Figure 6 It is a schematic perspective view of the assembly module of a preferred embodiment;
[0026] REFERENCE MARKS:
[0027] 1. Frame;
[0028] 2. Loading module; 21. Rotating motor; 22. Loading plate; 23. Loading fixture; 24. Stopper; 25. Limit fitting block;
[0029] 3. Feeding module; 31. Mounting frame; 32. Fixed seat; 321. Open port; 322. Through slot; 33. Magazine-type material bin; 331. Magazine base; 332. Magazine cylinder; 333. Accommodation groove; 334. Material supporting member; 3341. Material supporting plate; 3342. Rotating shaft; 3343. Spring; 34. Material separating assembly; 341. Pushing plate; 3411. Material receiving groove; 342. Material separating cylinder; 35. Material pressing assembly; 351. Material pressing cylinder; 352. Material pressing rod; 36. Elastic positioning member;
[0030] 4. Assembly module; 41. Support frame; 42. Material taking assembly; 421. Connecting plate; 422. Lifting cylinder; 423. Suction cylinder; 43. Transverse movement driving assembly; 431. Ball screw servo module; 432. Transverse movement slide rail;
[0031] 5. Door lock; 51. Door lock body; 52. Bolt; 53. Gasket; 54. Ball head pin. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0032] The following specifically describes the technical solution protected by the present utility model in conjunction with the accompanying drawings.
[0033] As Figure 1 shown, in this embodiment, a type of door lock 5 is provided, which includes a door lock body 51. Installation holes are provided at both ends of the door lock body 51, and bolts 52 are assembled in the installation holes. A ball pin 54 is provided in the middle of the door lock body 51.
[0034] As Figure 2 shown, the present application provides a gasket feeding and assembling device, which includes a frame 1. A loading module 2, a feeding module 3, and an assembling module 4 are provided on the frame 1. The loading module 2 is used to carry the door lock body equipped with bolts, the feeding module 3 is used for gasket feeding and discharging, and the assembling module 4 is used to assemble the gasket onto the bolts.
[0035] As Figures 1 - 3 shown, the loading module 2 includes a rotating motor 21 disposed on the end face of the frame 1. The output end of the rotating motor 21 faces upward and is connected to a loading plate 22. Two groups of loading fixtures 23 are arranged at both ends of the loading plate 22 along the length direction. The loading fixtures 23 are used to place the door lock body on which bolts are installed. There are two groups of loading fixtures 23, which can realize the feeding of the door lock body by one end of the loading fixture 23. At the same time, the loading fixture 23 at the other end is used for the assembly of the gasket, and the two actions are carried out synchronously, effectively improving the working efficiency. In this embodiment, a positioning member (not labeled) is provided in the middle of the loading fixture 23 for limiting the ball pin 54 on the door lock body 51. A number of supporting members (not labeled) are arranged at intervals on both sides of the corresponding positioning member. The supporting members are used to support the end of the door lock body 51 equipped with the bolt 52. A plurality of supporting members are arranged at intervals to be applicable to different models of door lock bodies 51, and a sensor is correspondingly arranged on one side of each supporting member to determine the installation position of the bolt on the door lock body 51. Preferably, a vision sensor is provided above the loading fixture 23 at the feeding end for photographing and detecting the model of the door lock body.
[0036] As Figures 1 - 3 shown, preferably, stoppers 24 are provided at both ends of the loading plate 22 along the length direction at the bottom. A limit matching block 25 is provided on the end face of the frame 1 corresponding to the position between the loading module 2 and the assembling module 4. The rotating motor 21 drives the loading plate 22 to rotate, and the stopper 24 can correspondingly abut against the limit matching block 25 to control the rotation stop position of the loading plate 22, ensuring the accurate feeding position and assembly position of the two groups of loading fixtures 23.
[0037] As Figures 1 - 4As shown in the figure, the feeding module 3 is correspondingly located on one side of the loading plate 22 and is used for gasket feeding and discharging. The feeding module 3 includes a mounting frame 31 placed on the frame 1. A fixed seat 32 is arranged on the mounting frame 31. An opening 321 is formed on the upper end surface of the fixed seat 32, and a through slot 322 is formed through the fixed seat 32 in the horizontal direction. The opening 321 and the through slot 322 are in communication with each other. A magazine-type bin 33 is arranged in the opening 321, and a material distribution component 34 is arranged in the through slot 322. The magazine-type bin 33 is correspondingly placed above the material distribution component 34, and a pressing component 35 is arranged above the magazine-type bin 33. A receiving slot 333 is formed through the middle of the magazine-type bin 33 in the vertical direction. A number of stacked gaskets are arranged in the receiving slot 333. The pressing component 35 presses the gaskets in the receiving slot 333, and the gaskets can fall from the receiving slot 333 into the material distribution component 34 below.
[0038] As Figures 1 - 5 shown in the figure, the magazine-type bin 33 includes a magazine base 331 placed in the fixed seat 32 and a magazine cylinder 332 integrally arranged above the magazine base 331. The receiving slot 333 runs through from the upper end surface of the magazine cylinder 332 to the lower end surface of the magazine base 331. An elastic positioning member 36 is arranged on the side of the fixed seat 32. A through hole is formed in the fixed seat 32 at the position corresponding to the elastic positioning member 36, and a positioning groove is formed in the magazine base at the position corresponding to the through hole. The end of the elastic positioning member 36 can pass through the through hole and be correspondingly inserted into the positioning groove to fix the position of the magazine base 331.
[0039] As Figures 1 - 5 shown in the figure, placement cavities are arranged on both sides of the magazine base 331 corresponding to the receiving slot 333. A material supporting member 334 is arranged in the placement cavities. The material supporting member 334 supports the gaskets in the receiving slot 333. The material supporting member 334 includes a material supporting plate 3341. The middle of the material supporting plate 3341 is rotationally connected to the magazine base 331 through a rotating shaft 3342. The upper end of the material supporting plate 3341 and the end surface near the receiving slot 333 are connected to the inner wall of the placement cavity through a spring 3343. Due to the action of the spring 3343, a part of the lower end of the material supporting plate 3341 is placed in the receiving slot 333. The lower end of the material supporting plate 3341 supports the gaskets. Once the gaskets are subjected to a downward pressure, the lower end of the material supporting plate 3341 rotates back into the placement cavity. The material supporting plate 3341 rotates around the rotating shaft 3342, and the upper spring 3343 is compressed. The gaskets can fall from the receiving slot 333. Once the gaskets are no longer subjected to a downward pressure, the upper end of the material supporting plate 3341 is subjected to the restoring elastic force of the spring 3343, and the material supporting plate 3341 rotates back along the rotating shaft 3342. The lower end of the material supporting plate 3341 rotates back into the receiving slot 333 to support the gaskets.
[0040] As Figures 1 - 6As shown in the figure, the blanking component 35 includes a blanking cylinder 351 placed above the magazine bin 33, and a blanking rod 352 is connected to the output end of the blanking cylinder 351. When the blanking cylinder 351 operates, the blanking rod 352 moves downward, presses on the gasket placed in the receiving groove 333, and applies a downward pressure to the gasket.
[0041] As Figures 1 - 5 shown in the figure, the material distributing component 34 includes a push plate 341 placed in the through groove 322 and a material distributing cylinder 342 for driving the movement of the push plate 341. A receiving groove 3411 is formed on the upper end surface of the push plate 341 for receiving the gaskets falling from the receiving groove 333. The depth of the receiving groove 3411 is adapted to the thickness of a single gasket, and the size of the receiving groove 3411 is adapted to the size of the gasket, so that the receiving groove 3411 can just accommodate a single gasket. The material distributing cylinder 342 pushes the push plate 341 to place the receiving groove 3411 below the receiving groove 333. After receiving the gasket, the material distributing cylinder 342 drives the push plate 341 to move, and the receiving groove 3411 moves outside the fixed seat 32, realizing the single discharging of the gasket. The material distributing process is simple, and it ensures the single discharging of the gasket, effectively improving the working efficiency. Preferably, vacuum adsorption holes are formed in the receiving groove 3411 to adsorb the gasket in the receiving groove 3411 to prevent its position from shifting.
[0042] As Figures 1 - 6 shown in the figure, the assembly module 4 includes a support frame 41 placed on the frame 1, and a material taking component 42 and a crosswise movement driving component 43 for driving the material taking component 42 to move from above the feeding module 3 to above the assembly module 4 are arranged on the support frame 41.
[0043] As Figures 1 - 6 shown in the figure, the material taking component 42 includes a connecting plate 421, a lifting cylinder 422 is arranged on the connecting plate 421, and the output end of the lifting cylinder 422 faces downward and is connected with a material suction cylinder 423 for sucking products. Preferably, an avoidance hole is arranged in the middle of the material suction cylinder 423 to provide an avoidance space for the bolt during the gasket assembly. When the material suction cylinder 423 is ventilated, it can suck the gasket placed on the receiving groove 3411, and when the material suction cylinder 423 cuts off the air supply, it can place the gasket on the bolt. The crosswise movement driving component 43 includes a lead screw servo module 431 fixed on the support frame 41 and a crosswise movement slide rail 432 arranged on the support frame 41. The crosswise movement slide rail 432 extends from the direction of the feeding module 3 to the direction of the assembly module 4. The connecting plate 421 is slidably arranged on the crosswise movement slide rail 432 through a slider, and the lead screw servo module 431 drives the connecting plate 421 to slide reciprocally along the crosswise movement slide rail 432.
[0044] As Figures 1 - 2 shown in the figure, preferably, in this embodiment, two groups of feeding modules 3 and assembly modules 4 are arranged correspondingly, and the gaskets can be simultaneously loaded and assembled on the bolts at both ends of the door lock body 51, effectively improving the working efficiency.
[0045] Working principle:
[0046] The operator places the door lock body with bolts on the loading fixture 23, and the rotating motor 21 drives the loading plate 22 to rotate, rotating the door lock body 51 to be assembled under the loading module 2.
[0047] The pressing cylinder 351 drives the pressing rod 352 to move downward, pressing on the stacked gaskets. After the gaskets are stressed, the material supporting plate 3341 rotates back into the placement cavity, and the gaskets fall from the accommodating groove 333 into the receiving groove 3411. The vacuum adsorption holes start to ventilate, adsorbing the gaskets in the receiving groove 3411. The material separating cylinder 342 drives the push plate 341 to move, and the receiving groove 3411 moves outside the fixed seat 32.
[0048] The lead screw servo module 431 drives the material taking component 42 to move above the receiving groove, and the lifting cylinder 422 drives the suction cylinder 423 to descend. The vacuum adsorption holes cut off the air supply, and at the same time, the suction cylinder 423 starts to ventilate, adsorbing the gasket under the suction cylinder 423. The lifting cylinder 422 drives the suction cylinder 423 to rise, the lead screw servo module 431 drives the material taking component 42 to move above the loading fixture, the lifting cylinder 422 drives the suction cylinder 423 to descend, corresponding to being above the bolt, the suction cylinder 423 cuts off the air supply, and the gasket is sleeved on the bolt to complete the assembly.
[0049] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be included in the patent protection scope of the present invention by the same token.
Claims
1. A gasket feeding and assembly device, characterized in that: Mainly include: A frame, a loading module, a feeding module and an assembly module arranged on the frame; The loading module includes a loading fixture, and the loading fixture is used to place the door lock body; The feeding module comprises a mounting frame, a fixing seat is arranged on the mounting frame, an open mouth is arranged at the upper end of the fixing seat, a clip-type material bin is arranged in the open mouth, a receiving groove is provided through the middle of the clip-type material bin in the vertical direction, a plurality of gaskets are stacked in the receiving groove, a through groove is provided through the fixing seat in the horizontal direction, a material dividing assembly is arranged in the through groove, the material dividing assembly is placed below the clip-type material bin, and a material pressing assembly is arranged above the clip-type material bin; The assembly module comprises a support frame, on which a material taking component and a transverse driving component for driving the material taking component to move from above the material feeding module to above the material loading module are arranged.
2. A gasket feeding and assembly device according to claim 1, characterized in that: The magazine-type magazine includes an integrally formed magazine base and a magazine tube, wherein the magazine tube is arranged above the magazine base, and the magazine base is placed in the fixing seat.
3. A gasket feeding and assembly device according to claim 2, characterized in that: An elastic positioning piece is arranged on one side of the fixing seat, a through hole is correspondingly opened on the fixing seat, and a positioning groove is arranged on the side of the magazine base. The elastic positioning piece can pass through the through hole and be inserted into the positioning groove.
4. A gasket feeding and assembly device according to claim 2, characterized in that: The magazine base is provided with placement cavities on both sides corresponding to the accommodating groove, and a supporting member is provided in the placement cavity, and the supporting member includes a supporting plate, and the middle part of the supporting plate is rotatably connected to the magazine base through a rotating shaft, and a spring is connected between the end surface of one side of the upper end of the supporting plate close to the accommodating groove and the inner wall of the placement cavity, and a part of the lower end of the supporting plate is placed in the accommodating groove.
5. The gasket feeding and assembly equipment according to claim 1, characterized in that: The material dividing assembly includes a push plate and a material dividing cylinder for driving the push plate to move, the push plate is placed in the through groove, and a material receiving groove is provided on the upper end surface of the push plate for receiving the gasket dropped from the clip-type material bin, the depth of the material receiving groove is adapted to a single gasket, the size of the material receiving groove is adapted to the gasket, and a vacuum adsorption hole is provided on the material receiving groove.
6. The gasket feeding and assembly equipment according to claim 1, characterized in that: The material pressing assembly comprises a material pressing cylinder disposed above the clip-type material bin, and the output end of the material pressing cylinder is connected to a material pressing rod.
7. The gasket feeding and assembly equipment according to claim 1, characterized in that: The material loading module comprises a rotating motor placed on the end surface of the frame, the output end of the rotating motor faces upward and is connected to a material loading plate, and two groups of material loading fixtures are provided, which are respectively placed on the end surfaces of both ends of the material loading plate along the length direction.
8. The gasket feeding and assembling equipment according to claim 7, characterized in that: The bottom of both ends of the loading plate along the length direction are provided with stop blocks, and the end surface of the frame is provided with limit matching blocks, which are correspondingly placed between the loading module and the assembly module, and the stop blocks can abut against the limit matching blocks.
9. The gasket feeding and assembly equipment according to claim 1, characterized in that: The material taking assembly comprises a connecting plate, one side of which is provided with a lifting cylinder, the output end of which faces downward and is connected to a material suction cylinder.
10. A gasket feeding and assembly device according to claim 9, characterized in that: The transverse driving assembly includes a screw servo module and a transverse slide rail arranged on the support frame, the connecting plate is slidably arranged on the transverse slide rail through a slider, and the screw servo module drives the connecting plate to slide back and forth along the transverse slide rail.