Efficient accurate alignment device for gear assembly

Abstract

The utility model discloses a high-efficiency accurate alignment device for gear assemblage, which belongs to the technical field of gear assemblage and comprises a mounting plate, the top surface of the mounting plate is fixedly connected with a fence, a baffle is slidably connected in the fence, one side of the baffle is fixedly connected with a sleeve, a positioning component is arranged in the sleeve, and the positioning component is fixedly connected with the top surface of the mounting plate. A first tooth block is fixedly connected to one side of the mounting frame; according to the gear limiting device, the second gear block is arranged in the gear limiting device, the first push rod is started, and the output end of the first push rod extends out and pushes the baffle so as to drive the second gear block to be meshed with the gear to limit the gear and prevent the gear from rotating. The situation that the gear cannot be directly mounted on the mounting seat during mounting due to rotation during mounting is prevented, and the mounted gear is fixed, so that the subsequently mounted gear can be directly meshed with the mounted gear at a specific angle, and the gear can be quickly mounted.

Description

Technical Field

[0001] The utility model belongs to the technical field of gear assembly, and particularly relates to an efficient gear assembly precise alignment device. Background Technique

[0002] A gear refers to a mechanical element with teeth on the rim that can continuously mesh to transmit motion and power. The application of gears in transmission appeared very early. At the end of the 19th century, the principle of generating gear cutting method and the special machine tools and tools for gear cutting using this principle emerged successively. With the development of production, the smooth operation of gears has been emphasized. Nowadays, gears can be seen in many mechanical devices, and they play a very important role in mechanical devices.

[0003] During the gear assembly process, since the gears need to mesh with each other during installation and the gears are not limited and fixed during installation, the already installed gears may block the subsequent gears during installation, which will have a certain impact on the assembly process. And some factories use manual installation during installation. Since the angle of the gears cannot be determined during manual installation, it needs to be adjusted during assembly, thus wasting a certain amount of time. To solve the above problems, there is an urgent need for an efficient gear assembly precise alignment device to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to solve the problems that during the gear assembly process, since the gears need to mesh with each other during installation and the gears are not limited and fixed during installation, the already installed gears may block the subsequent gears during installation, which will have a certain impact on the assembly process. And some factories use manual installation during installation. Since the angle of the gears cannot be determined during manual installation, it needs to be adjusted during assembly, thus wasting a certain amount of time, and to provide an efficient gear assembly precise alignment device.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: An efficient gear assembly precise alignment device, including a mounting plate, a retaining wall is fixedly connected to the top surface of the mounting plate, a baffle is slidably connected inside the retaining wall, a sleeve is fixedly connected to one side of the baffle, a positioning component is arranged inside the sleeve, a first push rod is fixedly connected to the top surface of the mounting plate, the output end of the first push rod is fixedly connected to the baffle, a mounting frame is fixedly connected to the top surface of the mounting plate, a taking component is arranged inside the mounting frame, and a first tooth block is fixedly connected to one side of the mounting frame.

[0006] As a further description of the above technical scheme:

[0007] The positioning component includes an installation rod, which is slidably connected to the sleeve through a groove formed in the sleeve. The installation rod is threadedly connected with a first threaded rod through a threaded hole formed therein.

[0008] As a further description of the above technical solution:

[0009] The first threaded rod is rotatably connected to the sleeve through a through hole formed in the sleeve, and a sleeve rod is fixedly connected to one side of the installation rod.

[0010] As a further description of the above technical solution:

[0011] The outer wall of the sleeve rod is slidably connected with a second tooth block. A threaded seat is fixedly connected inside the second tooth block, and a bolt is threadedly connected inside the threaded seat.

[0012] As a further description of the above technical solution:

[0013] The picking component includes an installation block, which is slidably connected to the mounting bracket through a groove formed in the mounting bracket. The installation block is threadedly connected with a second threaded rod through a threaded hole formed therein.

[0014] As a further description of the above technical solution:

[0015] The second threaded rod is rotatably connected to the sleeve through a through hole formed in one side of the mounting bracket. A second push rod is fixedly connected to the bottom end of the installation block, and a suction cup is fixedly connected to the output end of the second push rod.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the present utility model are as follows:

[0017] 1. In the present utility model, by arranging a second tooth block inside, when assembling the gear, adjust its angle and place it in the enclosure. Start the first push rod, and the output end of the first push rod extends and pushes the baffle, thereby driving the second tooth block to engage with the gear to limit its rotation and prevent it from rotating during installation, so that the gear cannot be directly installed on the mounting seat during installation. By fixing the installed gear, the subsequent installed gears can directly engage with the installed gear at a specific angle, thus quickly installing them.

[0018] 2. In the present utility model, by providing a suction cup inside, after limiting the installed gear, place the gear to be installed on the first tooth block and engage it with the first tooth block. Start the second push rod. The output end of the second push rod extends to drive the suction cup to contact the gear and suck it up, and move it above the installation position. Install the gear to be installed at the specified position through the second push rod. Through this design, it is possible to avoid the change of the angle of the gear when picking up and moving the gear to be installed, and adjust it to a specific angle through the first tooth block so that it can be directly installed during installation, thereby reducing the installation time required and improving the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional structural schematic diagram of an efficient gear assembly and precise alignment device.

[0020] Figure 2 is an exploded three-dimensional structural schematic diagram of an efficient gear assembly and precise alignment device.

[0021] Figure 3 is an exploded three-dimensional structural schematic diagram of the limiting component in an efficient gear assembly and precise alignment device.

[0022] Figure 4 is an exploded three-dimensional structural schematic diagram of the picking-up component in an efficient gear assembly and precise alignment device.

[0023] Legend:

[0024] 1. mounting plate; 2. first push rod; 3. enclosure; 4. baffle; 5. sleeve; 6. positioning component; 61. first threaded rod; 62. mounting rod; 63. sleeve rod; 64. threaded seat; 65. bolt; 66. second tooth block; 7. mounting bracket; 8. picking-up component; 81. second threaded rod; 82. mounting block; 83. second push rod; 84. suction cup; 9. first tooth block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0026] Please refer to Figures 1-4, the present utility model provides a technical solution: an efficient gear set vertical precise alignment device, including a mounting plate 1. The top surface of the mounting plate 1 is fixedly connected with a retaining wall 3. A baffle 4 is slidably connected within the retaining wall 3. One side of the baffle 4 is fixedly connected with a sleeve 5. A positioning component 6 is arranged within the sleeve 5. The top surface of the mounting plate 1 is fixedly connected with a first push rod 2. The output end of the first push rod 2 is fixedly connected with the baffle 4. The top surface of the mounting plate 1 is fixedly connected with a mounting frame 7. A picking component 8 is arranged within the mounting frame 7. One side of the mounting frame 7 is fixedly connected with a first tooth block 9;

[0027] The positioning component 6 includes a mounting rod 62. The mounting rod 62 is slidably connected thereto through a groove opened within the sleeve 5. The mounting rod 62 is threadedly connected with a first threaded rod 61 through a threaded hole opened within it. The first threaded rod 61 is rotationally connected thereto through a through hole opened in the sleeve 5. One side of the mounting rod 62 is fixedly connected with a sleeve rod 63. A second tooth block 66 is slidably connected to the outer wall of the sleeve rod 63. A threaded seat 64 is fixedly connected within the second tooth block 66. A bolt 65 is threadedly connected within the threaded seat 64;

[0028] The specific implementation method is: when assembling the gear, adjust its angle and place it into the retaining wall 3. Rotate the first threaded rod 61 to drive the movement of the mounting rod 62. Drive the second tooth block 66 to move to a suitable height through the movement of the mounting rod 62. Start the first push rod 2. The output end of the first push rod 2 extends and pushes the baffle 4 to fix the mounting seat of the gear, and drives the second tooth block 66 to mesh with the already installed gear to limit its rotation to prevent it from rotating;

[0029] The picking component 8 includes a mounting block 82. The mounting block 82 is slidably connected thereto through a groove opened within the mounting frame 7. The mounting block 82 is threadedly connected with a second threaded rod 81 through a threaded hole opened within it. The second threaded rod 81 is rotationally connected thereto through a through hole opened on one side of the mounting frame 7. The bottom end of the mounting block 82 is fixedly connected with a second push rod 83. The output end of the second push rod 83 is fixedly connected with a suction cup 84.

[0030] The specific implementation method is: after limiting the rotation of the already installed gear, place the gear to be installed on the first tooth block 9 and mesh it therewith. Drive the movement of the mounting block 82 by rotating the second threaded rod 81 to drive the movement of the second push rod 83 above the gear to be installed. Start the second push rod 83. The output end of the second push rod 83 extends to drive the suction cup 84 to contact the gear and suck it up. Retract the second push rod 83 and move it above the installation position by rotating the second threaded rod 81. Start the second push rod 83 to install the gear to be installed at the designated position.

[0031] Working principle: When assembling the gear, adjust its angle and place it into the enclosure 3. Rotate the first threaded rod 61 to drive the second tooth block 66 to move to an appropriate height. Start the first push rod 2. The output end of the first push rod 2 extends and pushes the baffle 4 to fix the mounting seat of the gear. The gear is limited from rotating by the engagement of the second tooth block 66 with the gear. After limiting the installed gear, place the gear to be installed on the first tooth block 9 and engage it. Start the second push rod 83. The output end of the second push rod 83 extends to drive the suction cup 84 to contact the gear and suck it up. Retract the second push rod 83 and move it above the installed position by rotating the second threaded rod 81. Start the second push rod 83 to install the gear to be installed at the designated position.

[0032] The above is only the preferred specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent replacements or changes, and all should be covered within the protection scope of the present invention.

Claims

1. An efficient gear assembly precision alignment device, comprising a mounting plate (1), characterized in that: The top surface of the mounting plate (1) is fixedly connected to a baffle (3), a baffle (4) is slidably connected inside the baffle (3), a sleeve (5) is fixedly connected to one side of the baffle (4), a positioning assembly (6) is arranged inside the sleeve (5), a first push rod (2) is fixedly connected to the top surface of the mounting plate (1), an output end of the first push rod (2) is fixedly connected to the baffle (4), a mounting frame (7) is fixedly connected to the top surface of the mounting plate (1), a picking assembly (8) is arranged inside the mounting frame (7), and a first tooth block (9) is fixedly connected to one side of the mounting frame (7).

2. The high-efficiency gear assembly precision alignment device according to claim 1, characterized in that: The positioning assembly (6) comprises a mounting rod (62), the mounting rod (62) being slidably connected to the sleeve (5) via a groove provided in the sleeve (5), and the mounting rod (62) being threadedly connected to the first threaded rod (61) via a threaded hole provided in the sleeve.

3. The high-efficiency gear assembly precision alignment device according to claim 2, characterized in that: The first threaded rod (61) is rotatably connected to the sleeve (5) through a through hole formed in the sleeve (5), and a sleeve rod (63) is fixedly connected to one side of the mounting rod (62).

4. The high-efficiency gear assembly and precise alignment device according to claim 3, characterized in that: The outer wall of the sleeve rod (63) is slidably connected to a second tooth block (66), the second tooth block (66) is fixedly connected to a threaded seat (64), and the threaded seat (64) is internally threadedly connected to a bolt (65).

5. The high-efficiency gear assembly and precise alignment device according to claim 4, characterized in that: The picking assembly (8) comprises a mounting block (82), wherein the mounting block (82) is slidably connected to the mounting frame (7) via a groove provided in the mounting frame, and the mounting block (82) is threadedly connected to a second threaded rod (81) via a threaded hole provided in the mounting block (82).

6. The high-efficiency gear assembly and precise alignment device according to claim 5, characterized in that: The second threaded rod (81) is rotatably connected to the mounting frame (7) through a through hole provided on one side thereof, the bottom end of the mounting block (82) is fixedly connected to a second push rod (83), and the output end of the second push rod (83) is fixedly connected to a suction cup (84).

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