Piston machining equipment

By designing a piston processing equipment including machine tools, conveyor belts, clamping components, pushing components and processing components, the problem of manual transmission inconvenience after piston processing is solved, automatic transmission and processing of pistons is realized, and production efficiency is improved.

CN222986418UActive Publication Date: 2025-06-17SHANDONG ZHENTING JINGGONG PISTON
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Patent Information

Application Number
CN202421988369.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-17
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

In the subsequent processing process of forging the piston, after the pin seat of the piston is processed, it requires manual transmission, which increases labor intensity and is inconvenient for operation.

Method used

A piston processing equipment is designed, including machine tools, conveyor belts, clamping components, pushing components and processing components. Through the coordinated work of these components, the automatic transmission and processing of the piston is realized.

Benefits of technology

Through automated transmission and processing, labor intensity is reduced, production efficiency is improved, manual disassembly and handling is avoided, and time and human resources are saved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222986418U_ABST
    Figure CN222986418U_ABST
Patent Text Reader

Abstract

The utility model discloses piston machining equipment which comprises a machine tool and further comprises a piston body. The discharging opening is formed in the side face of the machine tool in a penetrating mode; the conveying belt is fixedly arranged in the machine tool and used for conveying the piston bodies towards the discharging opening; the clamping assembly is used for clamping the piston body; the first pushing assembly is used for pushing the machined piston bodies out of the clamping assembly; the second pushing assembly is used for pushing the piston body pushed out of the clamping assembly into the conveying belt; and through the arrangement of the material pushing assembly, the conveying belt and the discharging opening, the machined pistons can be conveniently output from the discharging opening of the machine tool through cooperation of the material pushing assembly and the conveying belt to be collected or transferred to the next procedure, manual disassembly and carrying are avoided, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of piston production, and particularly relates to a piston processing device. Background Art

[0002] Forging a piston refers to the process of producing a piston using forging technology. A piston is a key component in an internal combustion engine or a compressor, used to reciprocate within a cylinder to drive the engine or compressor to operate normally. When manufacturing a piston, one of the common processes is forging, which can plastically deform the metal by heating it to a certain temperature and then applying pressure in a cold die or a warm die to form the predetermined shape of the piston.

[0003] In the subsequent processing operations of forging a piston, the pin boss of the piston needs to be processed. However, after processing, the piston is usually transported manually, which increases the labor intensity and is not very convenient. Summary of the Invention

[0004] To solve the above technical problems, the utility model provides the following technical solutions. A piston processing device includes a machine tool, and is characterized in that it further includes:

[0005] A piston body;

[0006] A discharge port, which is through - opened on the side of the machine tool;

[0007] A conveyor belt, which is fixedly arranged in the machine tool and used to convey the piston body towards the discharge port;

[0008] A clamping assembly, which is used to clamp the piston body;

[0009] A first pusher assembly, which is used to push the processed piston body out of the clamping assembly;

[0010] A second pusher assembly, which is used to push the piston body pushed out of the clamping assembly into the conveyor belt;

[0011] A processing assembly, which is used to process the piston body;

[0012] A driving assembly, which is used to drive the second pusher assembly and the processing assembly to move;

[0013] Wherein, the clamping assembly, the first pusher assembly, and the driving assembly are all fixedly arranged in the machine tool, and the second pusher assembly and the processing assembly are fixedly arranged on the driving assembly.

[0014] Further, the clamping assembly includes:

[0015] A T - shaped plate, the horizontal plate of the T - shaped plate is fixedly connected to the machine tool, and the vertical plate of the T - shaped plate is arranged upwards;

[0016] A clamping groove, a pin seat protrudes from one end of the piston body, and a clamping groove matching the pin seat is formed on the vertical plate of the T-shaped plate;

[0017] A clamping cylinder, which is fixedly connected to the machine tool and is used to press the other end of the piston body;

[0018] Wherein, when the pin seat of the piston body is located in the clamping groove, the pin seat at one end of the piston body extends out of the outer side of the vertical plate of the T-shaped plate.

[0019] Furthermore, it further includes:

[0020] A clamping plate, which is fixedly arranged at the output rod end of the clamping cylinder.

[0021] Furthermore, it further includes:

[0022] A rib plate, which is located on the side of the vertical plate of the T-shaped plate away from the clamping cylinder;

[0023] Wherein, both ends of the rib plate are fixedly connected to the cross plate and the vertical plate of the T-shaped plate.

[0024] Furthermore, the first material pushing assembly includes:

[0025] A first material pushing cylinder, which is fixedly connected to the machine tool and is located on the side of the T-shaped plate away from the clamping cylinder;

[0026] Wherein, the output rod end of the first material pushing cylinder is arranged corresponding to the clamping groove.

[0027] Furthermore, the driving assembly includes:

[0028] A three-axis slide table, which is fixedly arranged in the machine tool and is used to drive the processing assembly to move along the X, Y or Z direction and to drive the second material pushing assembly to move along the X direction;

[0029] Wherein, the three-axis slide table has an X-axis slide table, a Y-axis slide table and a Z-axis slide table. The X-axis is fixedly arranged in the machine tool. The Y-axis slide table and the second material pushing assembly are slidably arranged on the X-axis slide table along the X-axis. The Z-axis slide table is slidably arranged on the Y-axis slide table along the Y-axis. The processing assembly is slidably arranged on the Z-axis slide table along the Z-axis.

[0030] Furthermore, the second material pushing assembly includes:

[0031] A second material pushing cylinder, which is fixedly connected to one side of the Y-axis slide table of the three-axis slide table;

[0032] Wherein, the output rod end of the second material pushing cylinder faces the T-shaped plate, and the T-shaped plate is located between the second material pushing cylinder and the conveyor belt.

[0033] Furthermore, it further includes:

[0034] The pusher plate is fixedly connected to the output rod end of the second pusher cylinder.

[0035] Furthermore, the processing assembly includes:

[0036] A main shaft power head, the output end of which is fixedly connected with a milling cutter;

[0037] Wherein, the main shaft power head is fixedly connected with the slider of the Z-axis slider of the three-axis slide table.

[0038] The beneficial effects of the present utility model are as follows:

[0039] 1. The arrangement of the pusher assembly, conveyor belt and discharge port facilitates the output of the processed piston through the cooperation of the pusher assembly and conveyor belt from the discharge port of the machine tool for collection or transfer to the next process, avoiding manual disassembly and handling, and improving production efficiency.

[0040] 2. The design of the T-shaped plate and the card slot facilitates the rapid positioning of the piston body during clamping. Only need to insert the pin seat of the piston body into the card slot of the T-shaped plate, and then start the clamping cylinder to clamp the piston body, then the piston body can be quickly clamped, saving the overall clamping time.

[0041] 3. By setting the clamping plate, compared with directly using the clamping cylinder for pressing, the clamping plate brings a larger contact area, so that a larger pressing area can evenly distribute the clamping force on the surface of the piston body, which can reduce deformation or damage caused by concentrated clamping force.

[0042] 4. By setting the rib plate, and it is located on the side of the vertical plate of the T-shaped plate away from the clamping cylinder. When the piston body is pressed, the pressure will be transmitted to the rib plate through the vertical plate of the T-shaped plate, which can play a role in increasing the structural strength and prevent the vertical plate of the T-shaped plate from deforming due to long-term pressing, maintaining the shape stability of the T-shaped plate.

[0043] 5. By setting the first pusher cylinder, the processed piston body can be pushed out of the T-shaped plate, facilitating the subsequent second pusher assembly to push the piston body onto the conveyor belt, avoiding manual disassembly, reducing the labor intensity of workers, and improving the overall production efficiency.

[0044] 6. By setting the three-axis slide table, it is convenient to drive the processing assembly for three-axis linkage processing through the X, Y, and Z axis linkages, making the processing effect better. At the same time, it is also convenient for the second pusher assembly to move through the three-axis slide table, so as to adjust the position of the second pusher assembly to correspond to the piston body pushed out of the T-shaped plate, facilitating aligning with the piston body and pushing it into the conveyor belt.

[0045] 7. By providing the second pusher cylinder, it is convenient to directly push the piston body pushed out from the T-shaped plate into the conveyor belt, avoiding manual handling onto the conveyor belt, reducing the repetitive labor of workers, and improving production efficiency.

[0046] 8. By providing the pusher plate, compared with the output rod of the second pusher cylinder, the area of the pusher plate is larger, enabling the second pusher cylinder to more easily contact the piston body through the pusher plate, avoiding the situation where the output rod of the second pusher cylinder fails to align with the piston body, increasing the error tolerance rate, and being able to push the piston body more accurately. Brief Description of the Drawings

[0047] Appendix Figure 1 is the structural diagram of the present utility model;

[0048] Appendix Figure 2 is the structural diagram of the right side inside the machine body;

[0049] Appendix Figure 3 is for Appendix Figure 2 the enlarged schematic diagram of A in

[0050] Appendix Figure 4 is the structural diagram of the left side inside the machine body;

[0051] Appendix Figure 5 is for Appendix Figure 4 the enlarged schematic diagram of B in

[0052] Appendix Figure 6 is the separation schematic diagram of the T-shaped plate and the piston body;

[0053] Appendix Figure 7 is the structural diagram of the three-axis slide table;

[0054] Explanation of the Reference Numerals in the Drawings: 1. Machine tool, 2. Piston body, 3. Discharge port, 4. Conveyor belt, 5. T-shaped plate, 6. Card slot, 7. Pin seat, 8. Clamping cylinder, 9. Clamping plate, 10. Rib plate, 11. First pusher cylinder, 12. Three-axis slide table, 13. Second pusher cylinder, 14. Pusher plate, 15. Spindle power head, 16. Milling cutter, 17. Control computer, 18. Limit plate. Detailed Embodiment

[0055] The following will clearly describe the technical solutions in the embodiments of the present application in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts belong to the scope protected by the present application. In the description of the present application, it should be noted that the terms used here are only for describing specific embodiments, rather than intending to limit. According to the exemplary embodiments of the present application, for the sake of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant fields may not be discussed in detail, but where appropriate, the said technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings. Embodiment 1:

[0056] This embodiment provides a piston processing device, including a machine tool 1, and further including:

[0057] A piston body 2;

[0058] A discharge port 3, which is throughly opened on the side of the machine tool 1;

[0059] A conveyor belt 4, which is fixedly arranged in the machine tool 1 and is used to convey the piston body 2 towards the discharge port 3;

[0060] A clamping assembly, which is used to clamp the piston body 2;

[0061] A first pusher assembly, which is used to push the processed piston body 2 out of the clamping assembly;

[0062] A second pusher assembly, which is used to push the piston body 2 pushed out of the clamping assembly into the conveyor belt 4;

[0063] A processing assembly, which is used to process the piston body 2;

[0064] A driving assembly, which is used to drive the second pusher assembly and the processing assembly to move;

[0065] Among them, the clamping assembly, the first pusher assembly, and the driving assembly are all fixedly arranged in the machine tool 1, and the second pusher assembly and the processing assembly are fixedly arranged on the driving assembly.

[0066] In this technical solution, a control computer 17 is provided outside the machine tool 1, which is built-in with a CNC numerical control system (its working principle is prior art and will not be elaborated here).

[0067] When the piston body 2 needs to be placed in the machine tool 1 for clamping, it can be placed manually or a robotic arm can be set outside (not shown in the figure, and its working principle is prior art and will not be elaborated here), which is used to grab the piston body 2 to be processed and place it in the machine tool 1, and the piston body 2 is clamped by the clamping assembly.

[0068] When the piston body 2 is placed in the machine tool 1 for clamping, the piston body 2 is processed through the linkage of the processing assembly and the driving assembly. After processing, the clamping of the piston body 2 by the clamping assembly is released.

[0069] Then, through the first pusher assembly, the processed piston body 2 is pushed out of the clamping assembly, and then through the second pusher assembly, the piston body 2 pushed out of the clamping assembly is pushed into the conveyor belt 4. The first pusher assembly and the second pusher assembly can be a telescopic rod, a telescopic push rod, or a cylinder, which has a reciprocating output rod for pushing the piston body 2.

[0070] After the processed piston body 2 is pushed into the conveyor belt 4 by the second pusher assembly, the conveyor belt 4 is started. The conveyor belt 4 drives the piston body 2 to be transported towards the discharge port 3, and the piston body 2 leaves the machine tool 1 through the discharge port 3 of the machine tool 1.

[0071] A collection box (not shown in the figure) can be set below the discharge port 3 on the outside of the machine tool 1 for collecting the piston body 2, or a conveyor belt (not shown in the figure) can be set at the discharge port 3 on the outside of the machine tool 1 for transporting the piston body 2 output from the discharge port 3 to the next process.

[0072] Through this structural design, the setting of the pusher assembly, the conveyor belt 4 and the discharge port 3 facilitates the output of the processed piston through the cooperation of the pusher assembly and the conveyor belt 4, and the processed piston is output from the discharge port 3 of the machine tool 1 for collection or transfer to the next process, avoiding manual disassembly and handling, and improving production efficiency.

[0073] At the same time, a limiting plate 18 can be set on the conveyor belt 4 to limit the transmission process of the piston body 2 and prevent the piston body 2 from separating from the conveyor belt 4. Embodiment 2:

[0074] This embodiment provides a piston processing device, which, in addition to including the technical solution of the above embodiment, also has the following technical features.

[0075] Furthermore, the clamping assembly includes:

[0076] A T-shaped plate 5, the horizontal plate of the T-shaped plate 5 is fixedly connected to the machine tool 1, and the vertical plate of the T-shaped plate 5 is arranged upward;

[0077] A clamping groove 6, one end of the piston body 2 protrudes with a pin seat 7, and a clamping groove 6 matching the pin seat 7 is opened on the vertical plate of the T-shaped plate 5;

[0078] A clamping cylinder 8, which is fixedly connected to the machine tool 1 and is used to press the other end of the piston body 2;

[0079] Wherein, when the pin seat 7 of the piston body 2 is located in the clamping groove 6, the pin seat 7 at one end of the piston body 2 extends out of the outer side surface of the vertical plate of the T-shaped plate 5.

[0080] In this technical solution, when the piston body 2 to be machined needs to be clamped, the pin seat 7 of the piston body 2 is inserted into the clamping groove 6 of the T-shaped plate 5. One end of the piston body 2 is the pin seat 7 and the other end is a flat surface. After the pin seat 7 of the piston body 2 is inserted into the clamping groove 6 of the T-shaped plate 5, the end surface of the piston body 2 with the pin seat 7 will abut against one side of the vertical plate of the T-shaped plate 5. At the same time, the pin seat 7 of the piston body 2 will pass through the vertical plate of the T-shaped plate 5 through the clamping groove 6 and extend out of the other side of the vertical plate of the T-shaped plate 5;

[0081] When the machining assembly machines the piston body 2, it is the pin seat 7 of the piston body 2 extending out of the T-shaped plate 5 that is machined;

[0082] Since the clamping groove 6 matches the pin seat 7 of the piston body 2 and functions as a fixture, when the piston is placed, the piston can be positioned through the cooperation of the clamping groove 6 and the pin seat 7, so that the machine tool 1 does not need to repeat tool setting;

[0083] After the pin seat 7 of the piston body 2 is inserted into the clamping groove 6 of the T-shaped plate 5, it is necessary to press the flat end of the piston body 2 without the pin seat 7, so that the piston body 2 is pressed on the T-shaped plate 5 by pressing the flat end of the piston body 2 and the contact between the piston body 2 and the T-shaped plate 5, which is convenient for machining;

[0084] When the piston body 2 needs to be pressed, the clamping cylinder 8 is started, and the telescopic rod end of the clamping cylinder 8 extends towards the flat end of the piston body 2 and abuts against the flat end of the piston body 2, thereby pressing the piston body 2 against the vertical plate of the T-shaped plate 5.

[0085] Through this structural design, the design of the T-shaped plate 5 and the clamping groove 6 facilitates the rapid positioning of the piston body 2 during clamping. Only need to insert the pin seat 7 of the piston body 2 into the clamping groove 6 of the T-shaped plate 5, and then start the clamping cylinder 8 to clamp the piston body 2, then the piston body 2 can be quickly clamped, saving the overall clamping time.

[0086] Meanwhile, clamping with a cylinder can firmly clamp the piston body 2 in place. At the same time, by adjusting the air pressure or using a regulating valve, the clamping force of the cylinder clamping can be precisely controlled to ensure that the surface of the workpiece is not damaged or deformed, and the maintenance cost is low. It is easier to manage and maintain than hydraulic or mechanical fixtures, which reduces equipment downtime and repair costs and improves the reliability and stability of the equipment.

[0087] Embodiment 3:

[0088] This embodiment provides a piston processing device, which, in addition to including the technical solutions of the above embodiments, also has the following technical features.

[0089] Furthermore, it further includes:

[0090] A clamping plate 9, which is fixedly arranged at the output rod end of the clamping cylinder 8.

[0091] In this technical solution, by setting the clamping plate 9, in this embodiment, the area of the clamping plate 9 is larger than the diameter of the output rod of the clamping cylinder 8;

[0092] Since the size of the clamping plate 9 is larger than the output rod of the clamping cylinder 8, the clamping plate 9 can be driven by the clamping cylinder 8 to press the flat end of the piston body 2, so as to press the flat end of the piston body 2 on the T-shaped plate 5 for fixation.

[0093] After the piston body 2 is processed, the clamping cylinder 8 drives the clamping plate 9 to reset, so that a large gap appears between the clamping plate 9 and the vertical plate of the T-shaped plate 5. Then, the piston body 2 is pushed into this gap by the first pushing component, and then the piston body 2 is pushed into the conveyor belt by the second pushing component for output.

[0094] Through this structural design, by setting the clamping plate 9, compared with directly using the clamping cylinder 8 for pressing, the clamping plate 9 brings a larger contact area, so that a larger pressing area can evenly distribute the clamping force on the surface of the piston body 2, which can reduce deformation or damage caused by concentrated clamping force.

[0095] At the same time, large-area clamping can more effectively fix the piston body 2, reduce its vibration and displacement during the processing process, improve the overall stability of the workpiece, reduce the wear of the contact surface between the clamping plate 9 and the piston body 2, extend the service life, and reduce the maintenance cost.

[0096] Embodiment 4:

[0097] This embodiment provides a piston processing device, which, in addition to including the technical solutions of the above embodiments, also has the following technical features.

[0098] Furthermore, it further includes:

[0099] The rib plate 10 is located on the side of the vertical plate of the T-shaped plate 5 away from the clamping cylinder 8;

[0100] Wherein, both ends of the rib plate 10 are fixedly connected to the horizontal plate and the vertical plate of the T-shaped plate 5.

[0101] Through this structural design, by setting the rib plate 10, and it is located on the side of the vertical plate of the T-shaped plate 5 away from the clamping cylinder 8, when the piston body 2 is pressed, the pressure will be transmitted to the rib plate 10 through the vertical plate of the T-shaped plate 5, which can play a role in increasing the structural strength, avoid the vertical plate of the T-shaped plate 5 from deforming due to long-term pressing, and maintain the shape stability of the T-shaped plate 5.

[0102] Example 5:

[0103] This embodiment provides a piston processing device, which, in addition to including the technical solutions of the above embodiments, also has the following technical features.

[0104] Furthermore, the first pusher assembly includes:

[0105] The first pusher cylinder 11 is fixedly connected to the machine tool 1 and is located on the side of the T-shaped plate 5 away from the clamping cylinder 8;

[0106] Wherein, the output rod end of the first pusher cylinder 11 is correspondingly arranged with the card slot 6.

[0107] In this technical solution, by setting the first pusher cylinder 11, after the piston body 2 is processed, the clamping cylinder 8 drives the clamping plate 9 to reset, so that a large gap appears between the clamping plate 9 and the vertical plate of the T-shaped plate 5 when the clamping plate 9 is reset;

[0108] Then start the first pusher cylinder 11, the output rod end of the first pusher cylinder 11 extends and moves towards the card slot 6 of the T-shaped plate 5. After moving into contact with the pin seat 7 of the piston body 2 and continuing to push, the pin seat 7 of the piston body 2 can be pushed out of the card slot 6, thereby pushing the piston body 2 into the gap between the clamping plate 9 and the vertical plate of the T-shaped plate 5. Then, the piston body 2 is pushed into the conveyor belt 4 by the second pusher assembly, and the piston body 2 can be output from the discharge port 3 through the conveyor belt 4.

[0109] Through this structural design, by setting the first pusher cylinder 11, the processed piston body 2 can be pushed out of the T-shaped plate 5, which is convenient for the subsequent second pusher assembly to push the piston body 2 towards the conveyor belt 4, avoiding manual disassembly, reducing the labor intensity of workers, and improving the overall production efficiency.

[0110] Example 6:

[0111] This embodiment provides a piston processing device, which, in addition to including the technical solutions of the above embodiment, further has the following technical features.

[0112] Furthermore, the driving assembly includes:

[0113] A three-axis slide table 12, which is fixedly arranged in the machine tool 1 and is used to drive the processing assembly to move in the X, Y, or Z direction and to drive the second pusher assembly to move in the X direction;

[0114] Among them, the three-axis slide table 12 has an X-axis slide table, a Y-axis slide table, and a Z-axis slide table. The X-axis is fixedly arranged in the machine tool 1. The Y-axis slide table and the second pusher assembly are slidably arranged on the X-axis slide table along the X-axis. The Z-axis slide table is slidably arranged on the Y-axis slide table along the Y-axis. The processing assembly is slidably arranged on the Z-axis slide table along the Z-axis.

[0115] In this technical solution, due to the setting of the three-axis slide table 12 (the working principle of the three-axis slide table 12 is prior art and will not be elaborated here), it is convenient to drive the processing assembly to move in the X, Y, or Z direction and to drive the second pusher assembly to move in the X direction;

[0116] Through this structural design, by setting the three-axis slide table 12, it is convenient to drive the processing assembly to perform three-axis linkage processing through the X, Y, and Z axis linkages, resulting in better processing effects. At the same time, it is also convenient for the second pusher assembly to move through the three-axis slide table 12, so as to adjust the position of the second pusher assembly to correspond to the piston body 2 pushed out of the T-shaped plate 5, and it is convenient to align the piston body 2 and push it into the conveyor belt 4.

[0117] Embodiment 7:

[0118] This embodiment provides a piston processing device, which, in addition to including the technical solutions of the above embodiment, further has the following technical features.

[0119] Furthermore, the second pusher assembly includes:

[0120] A second pusher cylinder 13, which is fixedly connected to one side of the Y-axis slide table of the three-axis slide table 12;

[0121] Among them, the output rod end of the second pusher cylinder 13 faces the T-shaped plate 5, and the T-shaped plate 5 is located between the second pusher cylinder 13 and the conveyor belt 4.

[0122] In this technical solution, by setting the second pusher cylinder 13 and fixedly connecting it to one side of the Y-axis slide table of the three-axis slide table 12;

[0123] After the piston body 2 is processed, the clamping cylinder 8 drives the clamping plate 9 to reset, so that the clamping plate 9 resets to a large interval between the vertical plate of the T-shaped plate 5;

[0124] Then start the first pusher cylinder 11. The output rod end of the first pusher cylinder 11 extends and moves towards the card slot 6 of the T-shaped plate 5. After moving to contact the pin seat 7 of the piston body 2, continue to push, and the pin seat 7 of the piston body 2 can be pushed out of the card slot 6, so as to push the piston body 2 into the space between the clamping plate 9 and the vertical plate of the T-shaped plate 5;

[0125] Then start the X-axis slide of the three-axis slide 12 to drive the Y-axis slide to move along the X-axis, so as to drive the second pusher cylinder 13 on the Y-axis slide to move along the X-axis, adjust the position of the second pusher cylinder 13 and make its position correspond to the position of the piston body 2 in the space;

[0126] Then start the second pusher cylinder 13. The output rod of the second pusher cylinder 13 extends to contact the piston body 2 and pushes the piston body 2 into the conveyor belt 4, so that the processed piston body 2 can be output from the discharge port 3 of the machine tool 1 through the conveyor belt 4.

[0127] Through this structural design, by setting the second pusher cylinder 13, it is convenient to directly push the piston body 2 pushed out from the T-shaped plate 5 into the conveyor belt 4, avoiding manual handling onto the conveyor belt, reducing the repetitive labor of workers, and improving production efficiency.

[0128] Embodiment 8:

[0129] This embodiment provides a piston processing device, which, in addition to including the technical solutions of the above embodiments, further has the following technical features.

[0130] Furthermore, it further includes:

[0131] A pusher plate 14, which is fixedly connected to the output rod end of the second pusher cylinder 13.

[0132] In this technical solution, the area of the pusher plate 14 is larger than the size of the piston body 2.

[0133] Through this structural design, by setting the pusher plate 14, compared with the output rod of the second pusher cylinder 13, the area of the pusher plate 14 is larger, so that the second pusher cylinder 13 can more easily contact the piston body 2 through the pusher plate 14, avoiding the situation that the output rod of the second pusher cylinder 13 fails to align with the piston body 2, improving the error tolerance rate, and being able to push the piston body 2 more accurately.

[0134] Embodiment 9:

[0135] This embodiment provides a piston processing device, which, in addition to including the technical solutions of the above embodiments, further has the following technical features.

[0136] Furthermore, the processing component includes:

[0137] The main spindle power head 15 has a milling cutter 16 fixedly connected to its output end;

[0138] Among them, the main spindle power head 15 is fixedly connected to the slider of the Z-axis slide of the three-axis slide 12.

[0139] In this technical solution, by setting the main spindle power head 15, and a milling cutter 16 is fixedly connected to its output end;

[0140] After pressing the piston body 2 against the vertical plate of the T-shaped plate 5, the main spindle power head 15 can be started to drive the milling cutter 16 to rotate (the working principle of the main spindle power head 15 is prior art and will not be elaborated here too much), and then the protruding pin seat 7 part on the surface of the T-shaped plate 5 can be machined by the rotating milling cutter 16;

[0141] During machining, the second pushing cylinder 13 is in the reset state to avoid interfering with the T-shaped plate 5. At the same time, the main spindle power head 15 performs X, Y, and Z-axis movement linkage machining through the three-axis slide 12.

[0142] After machining is completed, the main spindle power head 15 stops, stopping the rotation of the milling cutter 16, and then the Z-axis slide of the three-axis slide 12 is started to drive the main spindle power head 15 to reset upward, thereby driving the milling cutter 16 to reset upward and leave the piston body 2, and then the machined piston body 2 can be pushed and conveyed.

[0143] Through this structural design, by setting the main spindle power head 15 and the milling cutter 16, it is convenient to machine the piston body 2.

[0144] At the same time, the clamping cylinder 8, the first pushing cylinder 11, the second pushing cylinder 13, the main spindle power head 15, the three-axis slide 12, and the conveyor belt are all electrically connected to the control computer 17. Through CNC programming and an external robotic arm (not shown in the figure, which is prior art and aims to make the technical solution complete), the overall machining automation is realized. The specific operation process is as follows:

[0145] S1. The robotic arm grabs the piston body 2 to be machined (or it can be replaced by manual grasping) and snaps it into the card slot 6 of the T-shaped plate 5;

[0146] S2. The clamping cylinder 8 drives the clamping plate 9 to clamp the piston body 2;

[0147] S3. Start the main spindle power head 15 and the three-axis slide 12 to machine the piston body 2;

[0148] S4. After machining is completed, the main spindle power head 15 stops or remains operating, and the three-axis slide 12 drives the main spindle power head 15 to reset;

[0149] S5. The clamping cylinder 8 drives the clamping plate 9 to reset, releasing the pressing on the piston body 2;

[0150] S6. Start the first pusher cylinder 11, push the piston body 2 out of the T-shaped plate 5, and then the first pusher cylinder 11 resets;

[0151] S7. The three-axis slide 12 drives the second pusher cylinder 13 to move so that its position corresponds to the pushed-out piston body 2, and then start the second pusher cylinder 13 to push the piston body 2 into the conveyor belt 4, and then the second pusher cylinder 13 resets;

[0152] S8. The conveyor belt 4 continues to operate to output the piston body 2 from the discharge port 3 of the machine tool 1.

[0153] S9. The robotic arm grabs a new piston body 2 (which can also be replaced by manual grabbing), and repeats the above steps for processing.

[0154] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments in the specification of the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all belong to the protection scope of the present application.

Claims

1. A piston processing device, comprising a machine tool (1), characterized in that: Also includes: Piston body (2); A discharge port (3) is formed through a side of the machine tool (1); A conveyor belt (4) is fixedly arranged in the machine tool (1) and is used to convey the piston body (2) toward the discharge port (3); A clamping assembly, used for clamping the piston body (2); A first pushing assembly, used to push the processed piston body (2) out of the clamping assembly; A second pushing assembly, used to push the piston body (2) of the pushing-out clamping assembly into the conveyor belt (4); A processing assembly, used for processing the piston body (2); A driving assembly, used for driving the second pushing assembly and the processing assembly to move; The clamping assembly, the first pusher assembly and the drive assembly are all fixedly arranged in the machine tool (1), and the second pusher assembly and the processing assembly are fixedly arranged on the drive assembly.

2. A piston processing equipment according to claim 1, characterized in that: The clamping assembly comprises: A T-shaped plate (5), wherein the horizontal plate of the T-shaped plate (5) is fixedly connected to the machine tool (1), and the vertical plate of the T-shaped plate (5) is arranged upward; A slot (6), a pin seat (7) protruding from one end of the piston body (2), and a slot (6) matching the pin seat (7) is provided on the vertical plate of the T-shaped plate (5); A clamping cylinder (8) fixedly connected to the machine tool (1) and used to clamp the other end of the piston body (2); When the pin seat (7) of the piston body (2) is located in the clamping groove (6), the pin seat (7) at one end of the piston body (2) extends out of the outer side surface of the vertical plate of the T-shaped plate (5).

3. A piston processing equipment according to claim 2, characterized in that: Also includes: A clamping plate (9) is fixedly arranged on the output rod end of the clamping cylinder (8).

4. A piston processing equipment according to claim 3, characterized in that: Also includes: A rib plate (10) located on a side of the vertical plate of the T-shaped plate (5) away from the clamping cylinder (8); Wherein, the two ends of the rib plate (10) are fixedly connected to the horizontal plate and the vertical plate of the T-shaped plate (5).

5. A piston processing equipment according to any one of claims 2 to 4, characterized in that: The first pusher assembly comprises: A first push cylinder (11) which is fixedly connected to the machine tool (1) and is located on a side of the T-plate (5) away from the clamping cylinder (8); Wherein, the output rod end of the first pushing cylinder (11) is arranged corresponding to the clamping groove (6).

6. The piston processing equipment according to claim 5, characterized in that: The drive assembly comprises: A three-axis slide (12) is fixedly arranged in the machine tool (1) and is used to drive the processing component to move along the X, Y or Z direction and to drive the second pusher component to move along the X direction; The three-axis slide (12) comprises an X-axis slide, a Y-axis slide and a Z-axis slide, the X-axis is fixedly arranged in the machine tool (1), the Y-axis slide and the second pusher assembly are slidably arranged on the X-axis slide along the X-axis, the Z-axis slide is slidably arranged on the Y-axis slide along the Y-axis, and the processing assembly is slidably arranged on the Z-axis slide along the Z-axis.

7. The piston processing equipment according to claim 6, characterized in that: The second pusher assembly comprises: A second push cylinder (13) which is fixedly connected to one side of the Y-axis slide of the three-axis slide (12); The output rod end of the second pushing cylinder (13) is arranged toward the T-shaped plate (5), and the T-shaped plate (5) is located between the second pushing cylinder (13) and the conveyor belt (4).

8. The piston processing equipment according to claim 7, characterized in that: Also includes: A push plate (14) is fixedly connected to the output rod end of the second push cylinder (13).

9. The piston processing equipment according to claim 7, characterized in that: The processing assembly comprises: A spindle power head (15), the output end of which is fixedly connected to a milling cutter (16); Wherein, the spindle power head (15) is fixedly connected to the slider of the Z-axis slide of the three-axis slide (12).

Citation Information

Cited By

  • Piston production device and using method thereof

    CN121156338A

  • A piston production apparatus and method of use thereof

    CN121156338B