Surface treatment device for roof panel production

By designing a roof panel production surface treatment device that can be rotated and polished and moved left and right, the problem of limited treatment effect caused by single direction rotation of the brush roller in the prior art is solved, and a more efficient and high-quality roof panel surface treatment is achieved.

CN222986603UActive Publication Date: 2025-06-17HUBEI YUANBO NEW MATERIAL TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422007881.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-17
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing surface treatment device for roof panel production is used for processing due to the single rotation of the brush roller in the single direction, resulting in limited processing effect, making it difficult to clean the roof panel surface, reducing work efficiency and processing quality.

Method used

A surface treatment device for roof panel production is designed, and the surface treatment mechanism is used to realize the rotation and grinding of the brush roller and the left and right movement, which enhances the comprehensiveness and precision of the treatment. The device includes a frame body, a surface treatment mechanism, a reciprocating drive assembly, a transmission assembly and a negative pressure vacuum cleaner assembly, and synchronous rotation and left and right movement of the brush roller are achieved through motor drive and belt drive.

Benefits of technology

It significantly enhances the comprehensiveness and precision of roof panel surface treatment, improves production efficiency and product quality, realizes an efficient and high-quality surface treatment process, and maintains the cleanliness and safety protection of the working environment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222986603U_ABST
    Figure CN222986603U_ABST
Patent Text Reader

Abstract

The utility model provides a surface treatment device for roof panel production, which belongs to the technical field of roof panels and comprises a frame body and a surface treatment mechanism arranged in the frame body, the surface treatment mechanism comprises rotating holes transversely and symmetrically arranged at the lower end between the left wall surface and the right wall surface of the frame body, and a rectangular rod is rotatably connected between the two rotating holes. A motor is arranged at the lower end of the left surface of the frame body, the right end of an output shaft of the motor is fixedly connected with the left end of the rectangular rod, and a reciprocating driving assembly used for driving the polishing brush roller to reciprocate left and right is further arranged between the left wall face and the right wall face of the frame body. By means of the surface treatment mechanism, rotary polishing treatment and left-right reciprocating movement can be achieved at the same time, the comprehensiveness and fineness of roof panel surface treatment are remarkably enhanced, the production efficiency and the product quality are powerfully improved, and the efficient and high-quality surface treatment process is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of roof panels, and particularly relates to a surface treatment device for the production of roof panels. Background Art

[0002] Roof panels are the covering materials of building roofs and are responsible for forming the external protective layer of the roof. Their main functions are to resist the influence of natural factors such as rain, snow, sunlight, and wind on the interior of the building, and at the same time participate in the construction of the building's heat insulation and thermal insulation systems;

[0003] The existing surface treatment devices for the production of roof panels usually use an electric motor as the driving source to drive various brush rollers to process the surface of the roof panels. Although the treatment effect can be achieved, there are still some problems in daily use. Since the brush rollers often rotate in a single direction for treatment, the treatment effect is limited, and it is difficult to clean the surface of the roof panels, resulting in a reduction in work efficiency and treatment quality. Summary of the Utility Model

[0004] In view of this, the utility model provides a surface treatment device for the production of roof panels, which can rotate and grind while moving left and right through the surface treatment mechanism, significantly enhancing the comprehensiveness and fineness of the surface treatment of the roof panels, effectively improving the production efficiency and product quality, and realizing an efficient and high-quality surface treatment process.

[0005] To solve the above technical problems, the utility model provides a surface treatment device for the production of roof panels, including a frame body and a surface treatment mechanism arranged in the frame body. The surface treatment mechanism includes rotation holes symmetrically arranged horizontally between the left and right wall surfaces of the frame body at the lower end. A rectangular rod is rotatably connected between the two rotation holes. A grinding brush roller is slidably connected to the outside of the rectangular rod. A motor is arranged at the lower end of the left surface of the frame body, and the right end of the output shaft of the motor is fixedly connected to the left end of the rectangular rod. A reciprocating drive assembly for driving the grinding brush roller to move left and right is also arranged between the left and right wall surfaces of the frame body.

[0006] The reciprocating drive assembly includes guide rods symmetrically arranged vertically between the left and right wall surfaces of the frame body in the middle. A sliding plate is slidably connected between the two guide rods. The left and right ends of the grinding brush roller are rotatably connected to the corresponding inner wall surfaces of the sliding plate. A reciprocating lead screw is rotatably connected between the rotation holes arranged at the upper ends of the middle parts of the left and right wall surfaces of the frame body. The reciprocating lead screw is threadedly connected to the screw hole arranged at the upper end of the sliding plate. A transmission assembly is also arranged between the right end of the reciprocating lead screw and the right end of the rectangular rod.

[0007] The transmission assembly includes a pulley one arranged at the right end of the reciprocating lead screw, a pulley two arranged at the right end of the rectangular rod, and the pulley two and the pulley one are connected by a belt for transmission.

[0008] It also includes a negative-pressure dust suction component. The negative-pressure dust suction component includes negative-pressure dust suction covers longitudinally and symmetrically arranged at the front and rear ends of the top wall surface of the frame body. Negative-pressure transmission pipes are provided in the openings in the middle of the outer side surfaces of the negative-pressure dust suction covers.

[0009] A protective shell is provided on the right surface of the frame body. Both the second pulley and the first pulley are located inside the protective shell.

[0010] Mounting plates are provided at the left and right ends of the upper surface of the frame body, distributed symmetrically in the horizontal direction.

[0011] The motor is electrically connected to an external controller.

[0012] The beneficial effects of the above technical solutions of the present utility model are as follows:

[0013] 1. First, relevant staff regulate the operation of the motor through the external controller. The right rotation of the output shaft of the motor drives the rectangular rod, the grinding brush roller, and the second pulley to rotate synchronously, thereby realizing the surface treatment operation of the roof panel. When the second pulley rotates, it drives the first pulley and the reciprocating lead screw to rotate synchronously through the belt. When the reciprocating lead screw rotates, it drives the sliding plate and the grinding brush roller to move left and right reciprocally along the guide rod. It can rotate and grind while moving left and right reciprocally, significantly enhancing the comprehensiveness and fineness of the surface treatment of the roof panel, effectively improving the production efficiency and product quality, and realizing an efficient and high-quality surface treatment process.

[0014] 2. During the treatment process, the negative-pressure transmission pipe is connected to an external negative-pressure dust collector. The external negative-pressure dust collector continuously sucks the generated dust and debris through the negative-pressure transmission pipe and the negative-pressure dust suction cover, maintaining a clean working environment.

[0015] 3. The protective shell effectively prevents operators from accidentally touching and can isolate key rotating components, further enhancing the safety protection level of the workplace. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the main structure of a surface treatment device for roof panel production according to the present utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the surface treatment mechanism according to the present utility model;

[0018] Figure 3 It is a schematic diagram of the left view structure according to the present utility model;

[0019] Figure 4 It is a schematic diagram of the enlarged structure at A according to the present utility model;

[0020] Figure 5 It is a schematic diagram of the enlarged structure at B according to the present utility model.

[0021] Explanation of the reference numerals: 100, frame; 200, rectangular rod; 201, grinding brush roller; 202, motor; 203, guide rod; 204, sliding plate; 205, reciprocating screw; 206, pulley one; 207, pulley two; 300, negative pressure dust hood; 301, negative pressure transmission pipe; 400, protective shell; 500, mounting plate. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figures 1-5 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0023] like Figures 1-5 As shown:

[0024] The present embodiment provides a surface treatment device for roof panel production, including a frame 100 and a surface treatment mechanism arranged in the frame 100, the surface treatment mechanism includes a rotating hole symmetrically arranged at the lower end between the left and right walls of the frame 100, a rectangular rod 200 is rotatably connected between the two rotating holes, a grinding brush roller 201 is slidably connected to the outside of the rectangular rod 200, a motor 202 is provided at the lower end of the left surface of the frame 100, the right end of the output shaft of the motor 202 is fixedly connected to the left end of the rectangular rod 200, and a reciprocating drive component for driving the grinding brush roller 201 to reciprocate left and right is also provided between the left and right walls of the frame 100.

[0025] like Figures 1-5 As shown, the reciprocating drive assembly includes a guide rod 203 which is longitudinally symmetrically arranged in the middle between the left and right walls of the frame 100, a sliding plate 204 is slidably connected between the two guide rods 203, the left and right ends of the grinding brush roller 201 are rotatably connected to the inner wall surfaces corresponding to the sliding plate 204, a reciprocating screw 205 is rotatably connected between the rotating holes arranged at the upper ends of the middle parts of the left and right walls of the frame 100, the reciprocating screw 205 is threadedly connected to the screw hole arranged at the upper end of the sliding plate 204, and a transmission assembly is also arranged between the right end of the reciprocating screw 205 and the right end of the rectangular rod 200.

[0026] like Figures 1-4 As shown, the transmission assembly includes a pulley 1 206 arranged at the right end of the reciprocating screw 205, and a pulley 207 is arranged at the right end of the rectangular rod 200, and the pulley 207 is connected to the pulley 1 206 through a belt transmission.

[0027] like Figures 1-5As shown, it further includes a negative pressure dust suction assembly. The negative pressure dust suction assembly includes negative pressure dust suction covers 300 longitudinally and symmetrically arranged at the front and rear ends of the top wall surface of the frame body 100. Negative pressure transmission pipes 301 are provided in the openings arranged in the middle of the outer side surfaces of the negative pressure dust suction covers 300.

[0028] As Figure 1 As shown, a protective shell 400 is provided on the right surface of the frame body 100, and both the second pulley 207 and the first pulley 206 are located inside the protective shell 400.

[0029] As Figure 2 As shown, the motor 202 is electrically connected to an external controller.

[0030] The working principle of a surface treatment device for roof panel production provided by the present utility model is as follows: First, relevant staff regulate the operation of the motor 202 through an external controller. The right rotation of the output shaft of the motor 202 drives the rectangular rod 200, the grinding brush roller 201, and the second pulley 207 to rotate synchronously, thereby realizing the surface treatment operation of the roof panel. When the second pulley 207 rotates, it drives the first pulley 206 and the reciprocating lead screw 205 to rotate synchronously through a belt. When the reciprocating lead screw 205 rotates, it drives the sliding plate 204 and the grinding brush roller 201 to reciprocate left and right along the guide rod 203, enabling rotation and grinding treatment while reciprocating left and right, significantly enhancing the comprehensiveness and fineness of the roof panel surface treatment, effectively improving the production efficiency and product quality, and realizing an efficient and high-quality surface treatment process. During the treatment process, the negative pressure transmission pipe 301 is connected to an external negative pressure dust collector, and the external negative pressure dust collector continuously sucks the generated dust and debris through the negative pressure transmission pipe 301 and the negative pressure dust suction cover 300 to maintain a clean working environment. The protective shell 400 effectively prevents operators from accidentally touching and can isolate key rotating components, further enhancing the safety protection level of the workplace.

[0031] As Figures 1-3 As shown, mounting plates 500 are provided symmetrically and horizontally at both left and right ends of the upper surface of the frame body 100, facilitating relevant staff to fix the frame body 100 and its affiliated mechanisms.

[0032] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0033] The above are the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.

Claims

1. A surface treatment device for roof panel production, characterized in that: The invention comprises a frame (100) and a surface treatment mechanism arranged in the frame (100), wherein the surface treatment mechanism comprises a rotating hole arranged laterally symmetrically at the lower end between the left and right walls of the frame (100), a rectangular rod (200) being rotatably connected between the two rotating holes, a grinding brush roller (201) being slidably connected to the outside of the rectangular rod (200), a motor (202) being arranged at the lower end of the left surface of the frame (100), the right end of the output shaft of the motor (202) being fixedly connected to the left end of the rectangular rod (200), and a reciprocating drive component for driving the grinding brush roller (201) to reciprocate left and right is also arranged between the left and right walls of the frame (100).

2. A surface treatment device for roof panel production according to claim 1, characterized in that: The reciprocating drive assembly comprises a guide rod (203) longitudinally symmetrically arranged in the middle between the left and right walls of the frame (100); a sliding plate (204) is slidably connected between the two guide rods (203); the left and right ends of the grinding brush roller (201) are rotatably connected to the inner wall surfaces corresponding to the sliding plate (204); a reciprocating screw (205) is rotatably connected between the rotating holes arranged at the upper ends of the middle of the left and right walls of the frame (100); the reciprocating screw (205) is threadedly connected to the screw hole arranged at the upper end of the sliding plate (204); and a transmission assembly is also arranged between the right end of the reciprocating screw (205) and the right end of the rectangular rod (200).

3. A surface treatment device for roof panel production as claimed in claim 2, characterized in that: The transmission assembly comprises a pulley 1 (206) arranged at the right end of the reciprocating screw (205), and a pulley 2 (207) is arranged at the right end of the rectangular rod (200), and the pulley 2 (207) is connected to the pulley 1 (206) through a belt transmission.

4. A surface treatment device for roof panel production according to claim 1, characterized in that: It also includes a negative pressure dust suction component, which includes a negative pressure dust suction hood (300) longitudinally symmetrically arranged at the front and rear ends of the top wall of the frame (100), and a negative pressure transmission pipe (301) is provided in the opening arranged in the middle of the outer side surface of the negative pressure dust suction hood (300).

5. A surface treatment device for roof panel production as claimed in claim 3, characterized in that: A protective shell (400) is provided on the right surface of the frame (100), and the second pulley (207) and the first pulley (206) are both located in the protective shell (400).

6. A surface treatment device for roof panel production as claimed in claim 1, characterized in that: The left and right ends of the upper surface of the frame (100) are provided with installation plates (500) which are symmetrically distributed in the transverse direction.

7. A surface treatment device for roof panel production as claimed in claim 1, characterized in that: The motor (202) is electrically connected to an external controller.