Sensor assembling and positioning tool
By designing a sensor assembly positioning tool including a rotating table and a positioning mechanism, the problem of difficulty in positioning sensors in different shapes is solved in the prior art, and precise positioning and efficient assembly of sensors are achieved.
Patent Information
- Application Number
- CN202421354451.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-06-14
AI Technical Summary
Existing sensor assembly positioning tools are difficult to adapt to position sensors of different shapes, especially sensors with round or square structures.
A sensor-assembly positioning tool is designed, including mounting base plate, rotary table and positioning mechanism. The positioning mechanism consists of a positioning table, a fixed block, a threaded rod, a gear, a moving block, a locking block and annular rack. The relative movement of the locking block is realized through the rotating table and a gear system to adapt to sensors of different shapes.
The tooling can effectively position and clamp sensors of different shapes, ensuring that the sensor is accurately located in the center during assembly, improving assembly accuracy and efficiency.
Smart Images

Figure CN222986805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensor assembly, in particular to a sensor assembly positioning tooling. Background Art
[0002] A sensor assembly positioning tooling is a professional tool or device used to improve the assembly accuracy, efficiency and quality of sensors. In modern manufacturing, sensors, as key components, are widely used in various precision instruments and equipment. To ensure that these sensors can accurately perform their functions, they must be assembled into the corresponding products with high precision and consistency.
[0003] According to the positioning and clamping tooling for processing an optoelectronic displacement sensor with the Chinese patent publication number CN217194049U, it includes a chassis body. One side of the chassis body is fixedly provided with a motor, the output end of the motor is fixedly provided with a bidirectional lead screw, the outer wall of the bidirectional lead screw is sleeved with a slider, the upper end of the slider is fixedly provided with a connecting rod, a limiting groove is opened at the upper end of the chassis body, a support plate is fixedly provided at the upper end of the chassis body, an installation bottom plate is arranged at the upper end of the support plate, a fixing column is fixedly provided at the lower end of the installation bottom plate, and a limiting hole is opened at the upper end of the support plate.
[0004] During the use of the positioning tooling in this publication number, it is necessary to initially position the sensor by matching the installation bottom plate at the bottom of the sensor with the convex block and the limiting hole at the top of the chassis, and then limit and fix the sensor through the positioning blocks on both sides. However, the shapes of different sensors are diverse, including sensors with circular or square structures. Therefore, the positioning by the cylindrical positioning blocks on both sides in this publication number is not applicable to positioning sensors with different shapes. Thus, a sensor assembly positioning tooling is proposed to solve the above problems. Summary of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a sensor assembly positioning tooling, which has the advantages of being applicable to positioning sensors with different shapes, etc., and solves the problem of not being applicable to positioning sensors with different shapes.
[0006] To achieve the above object, the utility model provides the following technical solution: A sensor assembly positioning tooling, including an installation bottom plate, a rotating table is rotatably connected to the top of the installation bottom plate, and a positioning mechanism is arranged on the top of the rotating table.
[0007] The positioning mechanism includes a positioning table, the interior of which is a cavity structure. A fixed block is fixed at the center of the interior of the positioning table. Four side walls of the fixed block are rotatably connected with threaded rods. One end of each threaded rod away from the fixed block penetrates through the positioning table and extends to the outside and is fixedly connected with a gear. A moving block is threadedly connected to the outside of each threaded rod. A connecting slider is fixedly connected to the top of the moving block, and a locking block is fixedly connected to the top of the connecting slider. An annular rack is fixed on the top of the rotating table, and the gear meshes with the annular rack.
[0008] Furthermore, four chutes are opened on the top of the positioning table, and the connecting slider is slidably connected inside the chutes.
[0009] Furthermore, a fixed column is fixedly connected to the bottom of the positioning table, and the bottom of the fixed column penetrates through the rotating table and is fixedly connected with the mounting base plate.
[0010] Furthermore, grooves are opened on the tops of the opposite sides of the four locking blocks, and the opposite sides of the four locking blocks are arc-shaped structures.
[0011] Furthermore, the rotating table is rotatably connected to the bottom of the positioning table, and side plates are fixedly connected to both the left and right sides of the rotating table.
[0012] Furthermore, a limit insertion rod is inserted into the interior of the right side plate. The limit insertion rod is in an "L" shape. A plurality of slots are opened on the top of the mounting base plate and are distributed equidistantly in a surrounding manner. The limit insertion rod is adapted to the slots.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] For this sensor assembly positioning tooling, by setting the positioning mechanism, when it is necessary to position a sensor with a square structure, the sensor is placed in the grooves on the four locking blocks. When it is necessary to position a sensor with a circular structure, the sensor is placed between the four locking blocks. Then, by rotating the rotating table, the four gears can be rotated synchronously, which can drive each threaded rod to rotate, making the four locking blocks move relatively towards the sensor to clamp and position the sensor at the central position on the positioning table, and it is applicable to positioning sensors of different shapes. Description of the Drawings
[0015] Figure 1 It is a cross-sectional view of the structure of the present utility model;
[0016] Figure 2 It is a top cross-sectional view of the positioning table of the structure of the present utility model;
[0017] Figure 3 It is a three-dimensional view of the locking block of the structure of the present utility model.
[0018] In the figure: 1. Installation base plate; 2. Rotary table; 3. Positioning table; 4. Fixed column; 5. Annular rack; 6. Fixed block; 7. Threaded rod; 8. Gear; 9. Moving block; 10. Connecting slider; 11. Chute; 12. Locking block; 13. Side plate; 14. Limit insertion rod; 15. Slot. Detailed implementation mode
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0020] Please refer to Figures 1 to 3 , a sensor assembly positioning tooling in this embodiment includes an installation base plate 1. A plurality of installation holes are opened inside the installation base plate 1. The top of the installation base plate 1 is rotatably connected with a rotary table 2, and a positioning mechanism is arranged on the top of the rotary table 2.
[0021] The positioning mechanism includes a positioning table 3. The inside of the positioning table 3 is a cavity structure. A fixed block 6 is fixed at the center of the inside of the positioning table 3. Threaded rods 7 are rotatably connected to the four side walls of the fixed block 6. The end of the threaded rod 7 away from the fixed block 6 penetrates through the positioning table 3 and extends to the outside and is fixedly connected with a gear 8. A moving block 9 is threadedly connected to the outside of the threaded rod 7. The moving block 9 is slidably connected inside the positioning table 3. A connecting slider 10 is fixedly connected to the top of the moving block 9. A locking block 12 is fixedly connected to the top of the connecting slider 10. An annular rack 5 is fixed on the top of the rotary table 2, and the gear 8 meshes with the annular rack 5.
[0022] Among them, four chutes 11 are opened on the top of the positioning table 3, and the connecting slider 10 is slidably connected inside the chutes 11.
[0023] The connecting slider 10 being slidably connected inside the chute 11 has an effect of restricting the moving block 9, so that the moving block 9 can be translated when the threaded rod 7 rotates.
[0024] Please refer to Figure 3 , grooves are opened at the top of the opposite sides of the four locking blocks 12, and the opposite sides of the four locking blocks 12 are arc-shaped structures.
[0025] It should be noted that through the setting of the grooves, it is used to clamp the sensor with a square structure, and the arc surface is used to abut and fit the sensor with a circular structure. Thus, by rotating the rotary table 2 clockwise or counterclockwise, the four locking blocks 12 can move relative to each other or in the opposite direction, so as to be applicable to positioning sensors of different shapes and position the sensor at the central position for convenient assembly.
[0026] In this embodiment, a fixing column 4 is fixedly connected to the bottom of the positioning table 3, and the bottom of the fixing column 4 penetrates through the rotating table 2 and is fixedly connected to the mounting base plate 1.
[0027] It is worth mentioning that the four locking blocks 12 are attached to the top of the positioning table 3, and both the rotating table 2 and the positioning table 3 are circular structures.
[0028] In this embodiment, the rotating table 2 is rotatably connected to the bottom of the positioning table 3. Side plates 13 are fixedly connected to both the left and right sides of the rotating table 2. A limiting insertion rod 14 is inserted into the inside of the right side plate 13. The limiting insertion rod 14 is in an "L" shape. A plurality of slots 15 that are circumferentially and equidistantly distributed are formed in the top of the mounting base plate 1, and the limiting insertion rod 14 is adapted to the slots 15.
[0029] It should be noted that by moving the limiting insertion rod 14 upward and pulling it out of the slot 15, the rotating table 2 can be rotated. After rotation, inserting the limiting insertion rod 14 into the corresponding slot 15 can achieve the limiting effect.
[0030] The working principle of the above embodiment is as follows: When in use, first select the placement method according to the shape of the sensor housing. If a sensor with a square structure needs to be positioned, place the sensor at the groove on the four locking blocks 12. If a sensor with a circular structure needs to be positioned, place the sensor between the four locking blocks 12 and on the top of the positioning table 3. Then hold the side plate 13 and rotate it, and the rotating table 2 can be rotated to drive the annular rack 5 to rotate, so that the four gears 8 meshing with the annular rack 5 rotate synchronously, which can drive each threaded rod 7 to rotate. Under the limiting effect that the connecting slider 10 is slidably connected to the sliding groove 11, the four moving blocks 9 can move toward one side of the fixed block 6, so that the four locking blocks 12 can move relatively closer to the sensor, and the sensor can be clamped and positioned at the central position on the positioning table 3, which is applicable to positioning sensors of different shapes.
[0031] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0032] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A sensor assembly and positioning tool, comprising a mounting base plate (1), characterized in that: The top of the mounting base plate (1) is rotatably connected to a rotating platform (2), and a positioning mechanism is provided on the top of the rotating platform (2); The positioning mechanism comprises a positioning platform (3), the interior of the positioning platform (3) is a cavity structure, a fixed block (6) is fixed at the center of the interior of the positioning platform (3), four side walls of the fixed block (6) are rotatably connected to threaded rods (7), one end of the threaded rod (7) away from the fixed block (6) passes through the positioning platform (3) and extends to the outside and is fixedly connected to a gear (8), the outer thread of the threaded rod (7) is connected to a moving block (9), the top of the moving block (9) is fixedly connected to a connecting slider (10), the top of the connecting slider (10) is fixedly connected to a locking block (12), and the top of the rotating platform (2) is fixed to an annular rack (5), and the gear (8) is meshed with the annular rack (5).
2. A sensor assembly and positioning tool according to claim 1, characterized in that: Four slide grooves (11) are provided on the top of the positioning platform (3), and the connecting slider (10) is slidably connected inside the slide grooves (11).
3. The sensor assembly and positioning tool according to claim 1, characterized in that: The bottom of the positioning platform (3) is fixedly connected to a fixing column (4), and the bottom of the fixing column (4) passes through the rotating platform (2) and is fixedly connected to the mounting base plate (1).
4. The sensor assembly and positioning tool according to claim 1, characterized in that: A groove is provided at the top of each of the four locking blocks (12) on one side opposite to the other, and the four locking blocks (12) on one side opposite to the other are in an arc surface structure.
5. The sensor assembly and positioning tool according to claim 1, characterized in that: The rotating platform (2) is rotatably connected to the bottom of the positioning platform (3), and the left and right sides of the rotating platform (2) are both fixedly connected with side plates (13).
6. The sensor assembly and positioning tool according to claim 5, characterized in that: A limiting rod (14) is inserted into the interior of the right side panel (13), and the limiting rod (14) is "L"-shaped. A plurality of slots (15) distributed equidistantly around the top of the mounting base plate (1) are provided, and the limiting rod (14) is adapted to fit the slots (15).
Citation Information
Patent Citations
Positioning and clamping tool for machining photoelectric displacement sensor
CN217194049U