Loader type sweeper rolling brush replacing device
By designing a loader-type cleaning truck roll brush replacement device, and automatically clamping and hanging brush rollers with the motor and roller system, the problem of multiple people requiring cooperation in the existing technology is solved, and the replacement process is automated and cost-reduced.
Patent Information
- Application Number
- CN202422183070.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-06
AI Technical Summary
In the prior art, when replacing the sweeper roller brush, a dedicated person needs to drive the mobile machinery, and cooperate with the replacement personnel to lift the brush roller, resulting in more personnel to cooperate with the replacement and maintenance, and the labor and machinery costs increase.
A loader-type cleaning vehicle roller brush replacement device is designed, and the rollers are driven by the first motor to rotate and release the steel cables. The clamping assembly is driven by the second motor to interact with the bidirectional threaded rod and the internal thread block to clamp and fix the brush rollers. Then the first motor drives the rollers to wind up and hang the brush rollers under the cross beam for easy replacement.
Reduces the number of coordinators required when replacing the roller brush, reduces labor and machinery costs, and improves the stability and efficiency of the replacement process.
Smart Images

Figure CN222986896U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of replacing the rolling brush of a road sweeper, in particular to a device for replacing the rolling brush of a loader-type road sweeper. Background Art
[0002] The loader-type engineering road sweeper efficiently cleans the ground through a rolling brush, a dust suction system and a water spraying system, reduces dust pollution, adapts to various ground types and cleaning requirements, and is easy and safe to operate, being a powerful assistant for cleaning at the engineering site.
[0003] In the prior art, when replacing the rolling brush of a road sweeper, the overall mass of the large brush roller is relatively heavy, and a mobile machine such as a forklift or a crane is required to lift the removed brush roller so that its bottom is suspended from the ground, facilitating personnel to sequentially remove and replace the brush pieces on the surface of the brush roller from the suspended bottom of the brush roller. There are relatively many maintenance personnel cooperating in replacing the rolling brush of the road sweeper, increasing the labor and mechanical costs. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problem that in the prior art, when replacing the rolling brush of a road sweeper, a special person is required to drive and operate a mobile machine, and cooperate with the replacement personnel to lift the brush roller, resulting in relatively many maintenance personnel cooperating in the replacement and increasing the labor and mechanical costs, and a device for replacing the rolling brush of a loader-type road sweeper is proposed.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A device for replacing the rolling brush of a loader-type road sweeper, comprising: a bottom plate, a support frame is fixedly connected to the top of the bottom plate, a cross beam is fixedly connected to the top of the support frame, a first U-shaped frame is fixedly connected to the top of the cross beam, a first motor is fixedly connected to the outer surface of the first U-shaped frame, the output end of the first motor rotates through the outer surface of the first U-shaped frame, the output end of the first motor is fixedly connected to a roller, the roller is rotationally connected to the first U-shaped frame, a steel cable is arranged on the outer surface of the roller, and a clamping assembly is arranged at the end face of the steel cable; a clamping assembly, the clamping assembly includes a mounting frame, and clamping blocks are symmetrically arranged inside the mounting frame.
[0006] Preferably, fixing blocks are symmetrically and fixedly connected to the front surface of the mounting frame, and a second motor is fixedly connected to the outer surface of one of the fixing blocks.
[0007] Preferably, the output end of the second motor rotates through the outer surface of the fixing block, and the output end of the second motor is fixedly connected to a bidirectional threaded rod, and the bidirectional threaded rod is rotationally connected to the other fixing block.
[0008] Preferably, an internally threaded block is fixedly connected to the front surface of the clamping block, and the inner surface of the internally threaded block is in threaded rotation connection with the outer surface of the bidirectional threaded rod.
[0009] Preferably, guide rods are symmetrically and fixedly connected to the outer surface of the clamping block, and the outer surfaces of both guide rods slidably penetrate through the outer surface of the mounting frame.
[0010] Preferably, a second U-shaped frame is fixedly connected to the top of the cross beam at a position away from the first U-shaped frame. A pulley is rotatably connected to the inner surface of the second U-shaped frame, and the pulley is provided in a matching manner with the steel cable.
[0011] Preferably, trapezoidal blocks are symmetrically and fixedly connected to the outer surfaces on both sides of the support frame, and the bottoms of the trapezoidal blocks are fixedly connected to the top of the bottom plate.
[0012] Preferably, reinforcing blocks are fixedly connected to the outer surfaces on both sides of the cross beam, and the opposite surfaces of the two reinforcing blocks are fixedly connected to the outer surfaces on both sides of the support frame respectively.
[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0014] 1. In the present utility model, during use, by starting the first motor, its output end drives the roller to rotate in the reverse direction, releasing the steel cable wound around its surface, facilitating the operator to guide the mounting frame to dock with one end of the sweeper brush roller and place it between the two clamping blocks. Then, the second motor drives the two clamping blocks to move towards each other to clamp and fix one end of the brush roller. After that, the output end of the first motor rotates forward to drive the roller to wind up the steel cable, so that the clamped and fixed brush roller will hang below the cross beam, facilitating the replacement operator to replace the roller brush on the surface of the brush roller, solving the problem in the background art that when replacing the sweeper roller brush, a special person needs to drive and operate a mobile machine and cooperate with the replacement operator to lift the brush roller, resulting in a large number of personnel for cooperation in replacement and maintenance, and increasing the labor and mechanical costs.
[0015] 2. In the present utility model, during use, by fixedly connecting a plurality of trapezoidal blocks between the outer surfaces on both sides of the support frame and the top of the bottom plate, the strength of the support frame is enhanced. By fixedly connecting reinforcing blocks to the outer surfaces on both sides of the cross beam and the support frame respectively, the support for the cross beam is increased, improving the overall stability of the device during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a perspective view of the loader-type sweeper brush roller replacement device proposed by the present utility model;
[0017] Figure 2 is the present utility model Figure 1 enlarged view at A;
[0018] Figure 3 is a schematic structural diagram of the clamping assembly of the loader-type sweeper brush roller replacement device proposed by the present utility model;
[0019] Figure 4 This is a schematic structural diagram of a clamping block of a brush replacement device for a loader-type sweeper proposed by the present utility model;
[0020] Figure 5 This is a schematic structural diagram of a cross beam of a brush replacement device for a loader-type sweeper proposed by the present utility model.
[0021] Legend: 1, bottom plate; 2, support frame; 3, cross beam; 4, first U-shaped frame; 5, roller; 6, steel cable; 7, first motor; 8, clamping assembly; 801, mounting frame; 802, second motor; 803, guide rod; 804, clamping block; 805, internally threaded block; 806, fixed block; 807, bidirectional threaded rod; 9, second U-shaped frame; 10, pulley; 11, reinforcement block; 12, trapezoidal block. Detailed implementation manners
[0022] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0023] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0024] Embodiment 1: As Figures 1 - 5As shown in the figure, the utility model provides a roller brush replacement device for a loader-type sweeper, which includes: a bottom plate 1, a support frame 2 is fixedly connected to the top of the bottom plate 1, a cross beam 3 is fixedly connected to the top of the support frame 2, a first U-shaped frame 4 is fixedly connected to the top of the cross beam 3, a first motor 7 is fixedly connected to the outer surface of the first U-shaped frame 4, the output end of the first motor 7 rotates through the outer surface of the first U-shaped frame 4, the output end of the first motor 7 is fixedly connected to a roller 5, the roller 5 is rotatably connected to the first U-shaped frame 4, a steel cable 6 is arranged on the outer surface of the roller 5, and a clamping assembly 8 is arranged at the end face of the steel cable 6; the clamping assembly 8, the clamping assembly 8 includes a mounting frame 801, clamping blocks 804 are symmetrically arranged inside the mounting frame 801, fixed blocks 806 are symmetrically and fixedly connected to the front surface of the mounting frame 801, a second motor 802 is fixedly connected to the outer surface of one of the fixed blocks 806, the output end of the second motor 802 rotates through the outer surface of the fixed block 806, the output end of the second motor 802 is fixedly connected to a bidirectional threaded rod 807, the bidirectional threaded rod 807 is rotatably connected to the other fixed block 806, an internally threaded block 805 is fixedly connected to the front surface of the clamping block 804, the inner surface of the internally threaded block 805 is in threaded rotation connection with the outer surface of the bidirectional threaded rod 807, guide rods 803 are symmetrically fixedly connected to the outer surface of the clamping block 804, and the outer surfaces of the two guide rods 803 all slide through the outer surface of the mounting frame 801. A second U-shaped frame 9 is fixedly connected to the top of the cross beam 3 at a position far from the first U-shaped frame 4, a pulley 10 is rotatably connected to the inner surface of the second U-shaped frame 9, and the pulley 10 is arranged in a matching manner with the steel cable 6.
[0025] The effect achieved by the entire Embodiment 1 is that when replacing the rolling brush of the loader-type sweeper, first, the operator uses tools to remove the brush roller of the loader-type sweeper and place it on the ground. Then, start the first motor 7. The output end of the first motor 7 rotates in the reverse direction, driving the roller 5 to rotate synchronously inside the first U-shaped frame 4, so that the steel cable 6 wound on its surface is released outward. One end of the steel cable 6 is fixedly connected to the surface of the roller 5, and the other end of the steel cable 6 is fixedly connected to the mounting frame 801. After the steel cable 6 is released for a certain distance, the mounting frame 801 connected to the steel cable 6 descends, facilitating the operator to guide the mounting frame 801 to dock with the removed sweeper brush roller, so that one end of the brush roller is located between the two clamping blocks 804. Start the second motor 802. When the output end drives the bidirectional threaded rod 807 to rotate forward inside the inner wall of the fixed block 806, the two internal threaded blocks 805 rotate threadedly with the bidirectional threaded rod 807, driving the two clamping blocks 804 to move towards each other. At the same time, multiple guide rods 803 slide synchronously inside the inner wall of the mounting frame 801 until the arc surfaces of the two clamping blocks 804 are in close contact with the surface of the brush roller, playing a role in clamping and fixing the surface of the brush roller. Start the first motor 7. The output end of the first motor 7 rotates forward, driving the roller 5 to wind up the steel cable 6. Under the winding and traction of the roller 5, the steel cable 6 slides synchronously on the surface of the pulley 10, and the pulley 10 rotates synchronously between the inner walls of the second U-shaped frame 9, avoiding the friction between the steel cable 6 and the cross beam 3, playing a role in reducing the winding resistance of the roller 5. When the mounting frame 801 drives the clamped and fixed brush roller to rise and hang above the ground, it is convenient for the operator to take out and replace the rolling brush arranged on its surface from bottom to top, solving the problem in the background technology that when replacing the rolling brush of the sweeper, a special person is required to drive and operate a mobile machine and cooperate with the replacement personnel to lift the brush roller, resulting in a large number of personnel for cooperative replacement and maintenance, and an increase in labor and mechanical costs.
[0026] Embodiment 2: As Figures 1 - 5 shown, trapezoidal blocks 12 are symmetrically and fixedly connected to the outer surfaces on both sides of the support frame 2 respectively. The bottoms of the multiple trapezoidal blocks 12 are fixedly connected to the top of the bottom plate 1. Reinforcement blocks 11 are fixedly connected to the outer surfaces on both sides of the cross beam 3 respectively. The opposite surfaces of the two reinforcement blocks 11 are fixedly connected to the outer surfaces on both sides of the support frame 2 respectively.
[0027] The effect achieved by the entire Embodiment 2 is that during use, by fixedly connecting multiple trapezoidal blocks 12 between the outer surfaces on both sides of the support frame 2 and the top of the bottom plate 1, it plays a role in strengthening the strength of the support frame 2. By fixedly connecting the reinforcement blocks 11 to the outer surfaces on both sides of the cross beam 3 and the support frame 2 respectively, it plays a role in increasing the support for the cross beam 3, improving the stability of the overall device during operation.
[0028] Working principle: When replacing the roller brush of a loader-type sweeper, first, the operator uses tools to remove the brush roller of the loader-type sweeper and place it on the ground. Then, start the first motor 7. The output end of the first motor 7 rotates in the reverse direction, driving the roller 5 to rotate synchronously inside the first U-shaped frame 4, so that the steel cable 6 wound on its surface is released outward. One end of the steel cable 6 is fixedly connected to the surface of the roller 5, and the other end of the steel cable 6 is fixedly connected to the mounting frame 801. After the steel cable 6 is released for a certain distance, the mounting frame 801 connected to the steel cable 6 descends, facilitating the operator to guide the mounting frame 801 to dock with the removed sweeper brush roller, so that one end of the brush roller is located between the two clamping blocks 804. Start the second motor 802. When the output end drives the bidirectional threaded rod 807 to rotate forward inside the inner wall of the fixed block 806, the two internal threaded blocks 805 rotate in threaded connection with the bidirectional threaded rod 807, driving the two clamping blocks 804 to move towards each other. At the same time, multiple guide rods 803 slide synchronously inside the inner wall of the mounting frame 801 until the arc surfaces of the two clamping blocks 804 are in close contact with the surface of the brush roller, playing a role in clamping and fixing the surface of the brush roller. Start the first motor 7. The output end of the first motor 7 rotates forward, driving the roller 5 to wind up the steel cable 6. Under the winding and traction of the roller 5, the steel cable 6 slides synchronously on the surface of the pulley 10, and the pulley 10 rotates synchronously between the inner walls of the second U-shaped frame 9, avoiding the friction between the steel cable 6 and the cross beam 3, playing a role in reducing the winding resistance of the roller 5. When the mounting frame 801 drives the clamped and fixed brush roller to rise and hang above the ground, it is convenient for the operator to take out and replace the roller brush arranged on its surface from bottom to top. By fixedly connecting multiple trapezoidal blocks 12 between the outer surfaces of both sides of the support frame 2 and the top of the bottom plate 1, it plays a role in strengthening the strength of the support frame 2. By respectively fixedly connecting reinforcing blocks 11 between the cross beam 3 and the outer surfaces of both sides of the support frame 2, it plays a role in increasing the support for the cross beam 3, improving the overall stability of the device during operation.
[0029] The above is only a preferred embodiment of the present invention, and it is not intended to limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical content of the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A roller brush replacement device for a loader-type sweeper, characterized in that: include: A bottom plate (1), the top of the bottom plate (1) is fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to a crossbeam (3), the top of the crossbeam (3) is fixedly connected to a first U-shaped frame (4), the outer surface of the first U-shaped frame (4) is fixedly connected to a first motor (7), the output end of the first motor (7) rotates through the outer surface of the first U-shaped frame (4), the output end of the first motor (7) is fixedly connected to a roller (5), the roller (5) is rotationally connected to the first U-shaped frame (4), the outer surface of the roller (5) is provided with a steel cable (6), and the end surface of the steel cable (6) is provided with a clamping assembly (8); A clamping assembly (8), the clamping assembly (8) comprising a mounting frame (801), wherein clamping blocks (804) are symmetrically arranged inside the mounting frame (801).
2. The roller brush replacement device for a loader-type sweeper according to claim 1, characterized in that: The front surface of the mounting frame (801) is symmetrically fixedly connected to fixing blocks (806), wherein the outer surface of one of the fixing blocks (806) is fixedly connected to a second motor (802).
3. The roller brush replacement device for a loader-type sweeper according to claim 2, characterized in that: The output end of the second motor (802) rotates and penetrates the outer surface of the fixed block (806), and the output end of the second motor (802) is fixedly connected to a bidirectional threaded rod (807), and the bidirectional threaded rod (807) is rotatably connected to another fixed block (806).
4. The roller brush replacement device for a loader-type sweeper according to claim 3 is characterized in that: An internal thread block (805) is fixedly connected to the front surface of the clamping block (804), and the inner surface of the internal thread block (805) is threadedly rotatably connected to the outer surface of the bidirectional threaded rod (807).
5. The roller brush replacement device for a loader-type sweeper according to claim 4, characterized in that: The outer surface of the clamping block (804) is symmetrically fixedly connected to the guide rods (803), and the outer surfaces of the two guide rods (803) both slide through the outer surface of the mounting frame (801).
6. The roller brush replacement device for a loader-type sweeper according to claim 5, characterized in that: A second U-shaped frame (9) is fixedly connected to the top of the crossbeam (3) at a position away from the first U-shaped frame (4); a pulley (10) is rotatably connected to the inner surface of the second U-shaped frame (9); the pulley (10) is matched with the steel cable (6).
7. The roller brush replacement device for a loader-type sweeper according to claim 6, characterized in that: Trapezoidal blocks (12) are symmetrically and fixedly connected to the outer surfaces of both sides of the support frame (2), and the bottoms of a plurality of the trapezoidal blocks (12) are fixedly connected to the top of the bottom plate (1).
8. The roller brush replacement device for a loader-type sweeper according to claim 7, characterized in that: The outer surfaces on both sides of the crossbeam (3) are respectively fixedly connected with reinforcement blocks (11), and the opposite surfaces of the two reinforcement blocks (11) are respectively fixedly connected to the outer surfaces on both sides of the support frame (2).