Automatic glaze spraying device for closestool

By designing the automatic glaze spraying device for toilets, using a rotating table and adjustable spraying pipe, the problems of production continuity in the prior art are solved and the problems of uneven spraying in the prior art are achieved, and uniform coating and production continuity are improved on the toilet surface.

CN222987215UActive Publication Date: 2025-06-17潮州市潮安区洁厦瓷业有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421540967.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-06-17
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

During the production process, the existing toilet glaze spraying device has problems such as the production continuity is affected, the direction of movement of the spray structure is fixed and single, and it is impossible to ensure uniform coating of the inner and outer surfaces of the toilet.

Method used

An automatic glaze spraying device for toilets is designed, including a glaze spray box, a rotating plate, a rotating disc, a spray part and other components. The toilet rotates automatically during the glaze spraying process through a rotating table. Combined with an adjustable spraying pipe and a linear module driving component, the longitudinal and lateral movement of the spraying pipe and the adjustment of the elevation angle and horizontal angle of the spraying pipe are realized to ensure uniform coating of the toilet surface.

Benefits of technology

Through the combination of the toilet rotation and the adjustable spray pipe, uniform coating without dead corners on the inner and outer surfaces of the toilet is achieved, which reduces glaze waste and environmental pollution and improves production continuity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222987215U_ABST
    Figure CN222987215U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic glaze spraying device for a closestool. The automatic glaze spraying device comprises a glaze spraying box, the rotating plates are rotationally arranged at the two ends of the glaze spraying box, the rotating plates are in transmission connection through a transmission belt assembly, supporting tables are fixedly connected to one sides of the two rotating plates, the two supporting tables are arranged on one sides of the supporting tables in the same direction, and rotating tables used for driving a closestool to rotate are fixedly connected to the tops of the supporting tables; the rotating disc is rotationally arranged in the glaze spraying box; the spraying device has the advantages that the spraying pipe can move longitudinally and transversely and adjust the elevation angle and the horizontal angle, it is guaranteed that the inner surface and the outer surface of a closestool are evenly coated without dead angles, redundant glaze is effectively recycled through the bottom inclined plane design and the collecting box, waste is reduced, and environmental pollution is reduced; and spraying treatment and preparation of a next batch of products can be simultaneously carried out, so that continuous operation of the production line is realized, and the production continuity is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of toilet processing, in particular to an automatic glaze spraying device for a toilet. Background Art

[0002] Spraying glaze on the surface of toilets is an important step in the manufacturing process of toilets. Its purpose is to enhance the beauty, durability and waterproof and anti-fouling properties of toilets. Spraying glaze can make the surface of toilets smoother, reduce the adhesion of dirt and bacteria, and facilitate cleaning. The glaze surface can present a variety of colors and textures, adding decorative effects to the toilet and making it more beautiful. The glaze layer can protect the body of the toilet, prevent scratches, wear and corrosion, and extend the service life of the toilet.

[0003] Since the production of toilet surface spray glaze is a relatively dirty process with a high dust pollution index, and the working environment is also quite harsh, it generally needs to be completed in a closed single cabinet.

[0004] Most of the existing toilet glazing devices only have a rotating turntable. The toilet is moved to the turntable by workers or industrial robots. After the toilet is glazed, it is taken down and replaced with a new one for glazing. This process will have a downtime, which affects the continuity of production. In addition, the existing spraying structure has a fixed and single movement direction, and cannot be effectively adjusted to ensure uniform coating on the inner and outer surfaces of the toilet. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic glaze spraying device for a toilet to solve the problems raised in the above background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic glaze spraying device for a toilet, comprising:

[0007] Spray glaze box;

[0008] Rotating plates, the rotating plates are rotatably placed at both ends of the glaze spraying box, the rotating plates are connected by a transmission belt assembly, one side of the two rotating plates is fixedly connected to a support platform, the two support platforms are arranged on one side of the support platform in the same direction, and the top of the support platform is fixedly connected to a rotating platform for driving the toilet to rotate;

[0009] A rotating disk, which is rotatably placed inside the spray glaze box, a No. 1 linear module is fixedly connected to the bottom of the rotating disk, and a No. 2 linear module is vertically installed on the moving slide of the No. 1 linear module;

[0010] The spraying part is placed on the movable slide of the second linear module, and the spraying part includes a spraying tube for spraying glaze, and the end of the spraying tube is provided with a driving component for adjusting the elevation angle and horizontal angle of the spraying tube.

[0011] Preferably, the bottom of the glaze spraying tank is of a conical structure, and an opening is provided at the bottom of the cone. A collection box is detachably installed at the bottom of the glaze spraying tank.

[0012] Preferably, the drive belt assembly is rotatably arranged on the top of the glaze spraying tank. The belt pulleys of the drive belt assembly are fixedly connected to the center of the rotating plate respectively. A second motor is fixedly connected to the top of the glaze spraying tank, and the output end of the second motor is fixedly connected to one of the belt pulleys.

[0013] Preferably, a first motor is fixedly connected to the bottom of the support platform, and the output end of the first motor is fixedly connected to the rotating platform.

[0014] Preferably, a protective frame for protecting the drive belt assembly is provided on the top of the glaze spraying tank. A third motor is fixedly connected to the top of the protective frame, and the output end of the third motor is fixedly connected to the rotating disc.

[0015] Preferably, the driving assembly includes a flipping bracket fixedly connected to the moving slide of the first linear module. A gear is rotatably connected to the middle of the flipping bracket. A rack is meshed with the outside of the gear. A first cylinder is fixedly connected to the top of the flipping bracket, and the output end of the first cylinder is fixedly connected to the rack.

[0016] Preferably, a flipping frame is fixedly connected to one side of the gear. A fourth motor is fixedly connected to the top of the flipping frame, and the output end of the fourth motor is fixedly connected to the spraying pipe.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: The rotating platform allows the toilet to rotate during the glaze spraying process. In combination with the adjustable spraying pipe, with the cooperation of the first linear module, the second linear module and their driving components, the spraying pipe can move longitudinally, transversely, and adjust the elevation angle and horizontal angle, ensuring uniform coating on the inner and outer surfaces of the toilet without dead angles. The inclined surface design and the collection box at the bottom effectively recycle the excess glaze, reduce waste and environmental pollution. By setting the double rotating plates inside and outside, the spraying treatment and the preparation of the next batch of products can be carried out simultaneously, realizing the uninterrupted operation of the production line and greatly improving the production continuity. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present utility model;

[0019] Figure 2 is a schematic structural diagram of the rotating disc of the present utility model;

[0020] Figure 3 is a schematic position structural diagram of the first linear module of the present utility model;

[0021] Figure 4 This is an enlarged view of point A of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the drive assembly of the utility model.

[0023] In the figure: 1. glaze spray box; 2. rotating plate; 3. support table; 4. rotating table; 5. protective frame; 6. transmission belt assembly; 7. No. 2 motor; 8. No. 3 motor; 9. rotating disk; 10. No. 1 linear module; 11. No. 2 linear module; 12. No. 1 motor; 13. collecting box; 14. spray tube; 15. flip frame; 16. No. 4 motor; 17. No. 1 cylinder; 18. flip bracket; 19. rack; 20. gear. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1 , 2 As shown in Figures 3, 4 and 5, the utility model provides a technical solution: an automatic glaze spraying device for a toilet, comprising: a glaze spraying box 1 is a metal box with openings at both ends, and observation windows are provided on both sides of the glaze spraying box 1; the center of a rotating plate 2 is rotatably placed at both ends of the glaze spraying box 1 through a rotating shaft, and the rotating plate 2 is connected for transmission through a transmission belt assembly 6, and the two pulleys of the transmission belt assembly 6 are respectively fixed to the two rotating shafts, one side of the two rotating plates 2 is fixedly connected to a support platform 3, and the two support platforms 3 are arranged on one side of the support platform 3 in the same direction, and the top of the support platform 3 is fixedly connected to a rotating platform 4 for driving the toilet to rotate; a rotating disk 9 is rotatably installed on the top of the inner wall of the glaze spraying box 1, and the bottom of the rotating disk 9 is fixedly connected to a No. 1 linear module 10, and the No. 1 linear A vertically arranged No. 2 linear module 11 is installed on the movable slide of the module 10, and the movable slide of the No. 2 linear module 11 is perpendicular to the movable slide of the No. 1 linear module 10; the spraying part is placed on the movable slide of the No. 2 linear module 11, and the spraying part includes a spraying tube 14 for spraying glaze, and a spray gun is installed at the end of the spraying tube 14, and the spraying tube 14 is connected to the glaze supply system, and the glaze supply system is responsible for conveying the glaze from the storage container to the spraying tube 14 to ensure the continuous supply of glaze during the spraying process, and the glaze supply system includes a pump for extracting the glaze, a pipeline for conveying the glaze, a valve and a storage tank assembly for storing the glaze, and the end of the spraying tube 14 is provided with a driving assembly for adjusting the elevation angle and horizontal angle of the spraying tube 14.

[0026] It should be noted that a control box is provided outside the glazing box 1 of the present utility model. A PLC controller is installed inside the control box and an operation panel is provided outside it. Since the support platforms 3 are arranged on the same side of the rotating plate 2, when one of the support platforms 3 is inside the glazing box 1, the other support platform 3 is outside the glazing box 1. In this way, one can be used for processing inside the glazing box 1, and the other can be used for blanking and loading, realizing gapless processing. The transmission belt assembly 6 drives the two rotating plates 2 to rotate simultaneously, rotating the workpiece to be processed into the glazing box 1 and rotating the processed workpiece to the outside, facilitating blanking and reloading. Before the new workpiece enters the glazing box 1, the rotating disk 9 drives the first linear module 10 to rotate, so that the spraying pipe 14 is located at the end away from the loading position to prevent collision. The first linear module 10 drives the second linear module 11 to move to a preset position, and the second linear module 11 drives the spraying pipe 14 to move up and down. The driving component drives the spraying pipe 14 to adjust the elevation angle and horizontal angle, so as to glaze the toilet. At the same time, the first motor 12 drives the rotating table 4 to make the toilet rotate automatically, realizing glazing without dead angles. And under the cooperation of the rotating disk 9 and the first linear module 10, the spraying pipe 14 enters the toilet from above for spraying.

[0027] Please refer to Figure 1 、 3 As shown, the bottom of the glazing box 1 is a conical structure, and there is an opening at the bottom of the cone. A collection box 13 is detachably installed at the bottom of the glazing box 1.

[0028] It should be noted that the bottom of the glazing box 1 of the present utility model is an inclined plane structure, so that the excess glaze can flow along the inclined plane to the opening and then slide into the collection box 13 for collection. Through the inclined plane structure at the bottom and the collection box, the excess glaze is effectively collected, avoiding glaze waste and environmental pollution.

[0029] Please refer to Figure 2 、 3 As shown, the transmission belt assembly 6 is rotatably arranged on the top of the glazing box 1. The pulleys of the transmission belt assembly 6 are fixedly connected to the centers of the rotating plates 2 respectively. A second motor 7 is fixedly connected to the top of the glazing box 1, and the output end of the second motor 7 is fixedly connected to one of the pulleys. The bottoms of the support platforms 3 are all fixedly connected with first motors 12, and the output ends of the first motors 12 are fixedly connected to the rotating tables 4.

[0030] It should be noted that the width of the rotating plate 2 of the present utility model is smaller than the width of the glazing box 1, and rubber plates that fit the inner walls of the glazing box 1 are provided at both ends of the rotating plate 2. When the rotating plate 2 cooperates with the glazing box 1, sealing is achieved. The drive belt assembly includes two belt pulleys and a drive belt sleeved outside the two belt pulleys for driving the two belt pulleys. The second motor 7 drives one of the belt pulleys to rotate. Under the action of the drive belt, the two belt pulleys drive the two rotating plates 2 to rotate, so that the unprocessed ones are rotated into the glazing box 1, and the processed ones are rotated outside the glazing box 1, thereby switching the processing positions. The automatic glazing process can be carried out continuously. Through the coordinated action of the rotation of the rotating plate and the second motor 7, the switching of the processing positions and the automatic rotation of the toilet are realized, improving the spraying efficiency and operation convenience.

[0031] Please refer to Figure 1 、 2 As shown, a protective frame 5 for protecting the drive belt assembly 6 is fixedly connected to the top of the glazing box 1, and a third motor 8 is fixedly connected to the top of the protective frame 5. The output end of the third motor 8 is fixedly connected to the rotating disk 9.

[0032] It should be noted that the protective frame 5 of the present utility model is arranged outside the drive belt assembly 6. It can protect the drive belt assembly 6 and support the third motor 8 at the same time, facilitating the third motor 8 to drive the rotating disk 9 to rotate. By adjusting the orientation of the first linear module 10 and the second linear module 11 through the rotating disk 9, it is convenient to cope with different positions.

[0033] Please refer to Figure 4 、 5 As shown, the drive assembly includes a flipping bracket 18 fixedly connected to the moving slide of the second linear module 11. A gear 20 is rotatably connected to the middle of the flipping bracket 18. A rack 19 is meshed and connected to the outside of the gear 20. A first cylinder 17 is fixedly connected to the top of the flipping bracket 18. The output end of the first cylinder 17 is fixedly connected to the rack 19. A flipping frame 15 is fixedly connected to one side of the gear 20. A fourth motor 16 is fixedly connected to the top of the flipping frame 15. The output end of the fourth motor 16 is fixedly connected to the spraying pipe 14.

[0034] It should be noted that the first linear module 10 of the present utility model cooperates with the rotating disk 9 to adjust the horizontal or vertical position of the spraying pipe 14, so that the spraying pipe 14 can move in an arc around the toilet. The second linear module 11 can adjust the height of the spraying pipe 14, so that it can glaze at different heights. And the first cylinder 17 adjusts the elevation angle of the flipping frame 15 through the gear 20, thereby adjusting the elevation angle position of the spray nozzle of the spraying pipe 14. The spraying pipe 14 can be driven by the fourth motor 16 to swing along the output shaft of the fourth motor 16, thereby realizing the dead - angle - free spraying of the toilet.

[0035] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0036] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.

[0037] In the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "set", "connected", "fixed", "swivelly connected", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0038] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A toilet automatic glaze spraying device, characterized in that: include: Glaze spray box (1); A rotating plate (2), the rotating plate (2) is rotatably placed at both ends of the glaze spraying box (1), the rotating plate (2) is connected to the glaze spraying box (1) by a transmission belt assembly (6), one side of the two rotating plates (2) is fixedly connected to a support platform (3), the two support platforms (3) are arranged in the same direction on one side of the support platform (3), and the top of the support platform (3) is fixedly connected to a rotating platform (4) for driving the toilet to rotate; A rotating disk (9), the rotating disk (9) is rotatably placed inside the glaze spraying box (1), a first linear module (10) is fixedly connected to the bottom of the rotating disk (9), and a second linear module (11) is vertically installed on the movable slide of the first linear module (10); A spraying part is placed on the movable slide of the second linear module (11), and the spraying part includes a spraying tube (14) for spraying glaze, and the end of the spraying tube (14) is provided with a driving component for adjusting the elevation angle and horizontal angle of the spraying tube (14).

2. The automatic glaze spraying device for toilet according to claim 1, characterized in that: The bottom of the glaze spraying box (1) is a conical structure, and the bottom of the cone is provided with an opening. The bottom of the glaze spraying box (1) is detachably provided with a collecting box (13).

3. The automatic glaze spraying device for toilet according to claim 1, characterized in that: The transmission belt assembly (6) is rotatably arranged on the top of the glaze spraying box (1), and the pulleys of the transmission belt assembly (6) are respectively fixedly connected to the center of the rotating plate (2). A second motor (7) is fixedly connected to the top of the glaze spraying box (1), and the output end of the second motor (7) is fixedly connected to one of the pulleys.

4. The automatic glaze spraying device for toilet according to claim 1, characterized in that: The bottom of the support platform (3) is fixedly connected to a No. 1 motor (12), and the output end of the No. 1 motor (12) is fixedly connected to the rotating platform (4).

5. The automatic glaze spraying device for toilet bowl according to claim 3, characterized in that: A protective frame (5) for protecting a transmission belt assembly (6) is provided on the top of the glaze spraying box (1), a third motor (8) is fixedly connected to the top of the protective frame (5), and an output end of the third motor (8) is fixedly connected to a rotating disk (9).

6. The automatic glaze spraying device for toilet according to claim 1, characterized in that: The driving assembly comprises a flip bracket (18) fixedly connected to the movable slide of the No. 2 linear module (11); the middle part of the flip bracket (18) is rotatably connected to a gear (20); the outer side of the gear (20) is meshingly connected to a rack (19); the top of the flip bracket (18) is fixedly connected to the No. 1 cylinder (17); the output end of the No. 1 cylinder (17) is fixedly connected to the rack (19).

7. The automatic glaze spraying device for toilet bowl according to claim 6, characterized in that: A turning frame (15) is fixedly connected to one side of the gear (20), a No. 4 motor (16) is fixedly connected to the top of the turning frame (15), and an output end of the No. 4 motor (16) is fixedly connected to the spray pipe (14).