Vertical mortar mixer

By adopting a combined structure of a transmission unit and a stirring unit in a vertical mortar mixer, the horizontal stirring of the material is achieved, solving the problem of single stirring direction and low efficiency in the prior art, and significantly improving the stirring efficiency.

CN222987251UActive Publication Date: 2025-06-17WUHAN KEZHENG ENG TECH CO LTD
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Patent Information

Application Number
CN202420519841.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-06-17
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

When mixing cement and gravel, the existing vertical mixers have a single stirring direction and cannot mix deeply, resulting in a long stirring time and low efficiency.

Method used

A vertical mortar mixer is designed, adopting a combined structure of a transmission unit and a stirring unit. By driving the motor to drive the rotating rod and the stirring rod to rotate, and simultaneously drive the drive rod and the stirring blade to rotate, achieving transverse stirring of the material.

Benefits of technology

By increasing the stirring direction, deep stirring of the material is achieved, significantly improving the stirring efficiency and shortening the stirring time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of mortar mixers, and provides a vertical mortar mixer which comprises a mixing box with an opening at the top end, a driving motor is mounted at the bottom of the mixing box through a mounting frame, the output end of the driving motor is connected with a rotating rod through a rotating shaft and a coupler, and the rotating rod is positioned in an inner cavity of the mixing box. A stirring rod for performing revolution stirring on materials and stirring mechanisms distributed on the rotating rod are fixed on the outer wall of the rotating rod; the stirring mechanism comprises a transmission unit and a stirring unit; the transmission unit is used for driving the stirring unit in the revolution rotating state to rotate. By arranging the stirring mechanism, the driving motor drives the stirring rod to rotate to stir materials and synchronously drives the transmission rod to rotate at the same time, so that the stirring blades fixed on the transmission rod rotate to stir the materials in the transverse direction, the purpose of stirring the materials in a deep layer is achieved, and the stirring efficiency is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mortar mixers, and particularly relates to a vertical mortar mixer. Background Art

[0002] A mortar mixer is a machine that mixes cement, sand and gravel aggregates with water to form mortar mixture, and can evenly mix cement, sand and gravel aggregates with water, which is one of the important indicators for judging the working performance of the mortar mixer.

[0003] During the mixing process of cement, sand and gravel by the existing vertical mixer, the mixing direction is single, and the cement and sand and gravel aggregates cannot be mixed in the depth direction, resulting in the need for more mixing time. In order to further improve the mixing efficiency and deeply mix the materials at the bottom of the mixer, the utility model provides a vertical mortar mixer. Summary of the Utility Model

[0004] The utility model provides a vertical mortar mixer, aiming to solve the problems mentioned in the above background art.

[0005] The utility model is realized as follows: a vertical mortar mixer includes a mixing tank with an opening at the top. The bottom of the mixing tank is installed with a driving motor through a mounting frame. The output end of the driving motor is connected with a rotating rod through a rotating shaft and a coupling. The rotating rod is located in the inner cavity of the mixing tank. Stirring rods for revolving and stirring materials are fixed on the outer wall of the rotating rod, and a stirring mechanism distributed on the rotating rod;

[0006] The stirring mechanism includes a transmission unit and a stirring unit;

[0007] The transmission unit is used to drive the stirring unit in the revolving state to rotate self;

[0008] The stirring unit in the self-rotating state is used to horizontally stir the bottom of the materials, improving the stirring efficiency.

[0009] Preferably, the transmission unit includes a support rod, a fixed rod, a first bevel gear and a second bevel gear;

[0010] The support rod is fixed at the edge of the top opening of the mixing tank and extends to the axial center position of the rotating rod. The support rod is used to provide support for the fixed rod;

[0011] The fixed rod is fixed at the center of the bottom end of the support rod and extends into the inner cavity of the rotating rod. The fixed rod is used to provide support for the first bevel gear;

[0012] The first bevel gear is press-fitted at the bottom end of the fixed rod. The first bevel gear is used to provide a reaction force for the circumferentially moving second bevel gear;

[0013] The second bevel gear is press-fitted at one end of the transmission rod and located inside the rotating rod. The rotating second bevel gear is used to drive the transmission rod to rotate.

[0014] Preferably, the stirring unit includes a transmission rod and stirring blades;

[0015] The transmission rod is rotatably installed on the outer wall of the rotating rod and extends into the rotating rod. The transmission rod is used to drive the stirring blades to rotate synchronously;

[0016] The stirring blades are fixed on the outer wall of the transmission rod. The stirring blades are used to horizontally stir the materials inside the stirring tank.

[0017] Preferably, the number of the transmission rods is three, and the three transmission rods are circumferentially and evenly distributed on the outer wall of the rotating rod.

[0018] Preferably, the transmission rod is rotatably connected to the inner wall of the rotating rod through a rotating shaft, and a seal is provided at the connection between the transmission rod and the rotating rod to prevent mud from entering.

[0019] Preferably, the number of the stirring blades is multiple, and the multiple stirring blades are axially distributed on the outer wall of the stirring blade and axially and evenly arranged on the outer wall of the transmission rod.

[0020] Preferably, the outer wall of the fixed rod is rotatably connected to the inner wall of the end of the rotating rod, and the fixed rod and the first bevel gear are both fixed.

[0021] Compared with the prior art, the embodiments of the present application mainly have the following beneficial effects:

[0022] By providing a stirring mechanism, the utility model drives the stirring rod to rotate to stir the materials, and at the same time synchronously drives the transmission rod to rotate, so that the stirring blades fixed on the transmission rod rotate to horizontally stir the materials, achieving the purpose of deeply stirring the materials and further improving the stirring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic structural diagram provided by the utility model;

[0024] Figure 2 is a schematic structural diagram of the stirring rod provided by the utility model;

[0025] Figure 3 is a cross-sectional view of the internal structure of the stirring provided by the utility model;

[0026] Figure 4 is a partial enlarged view of part A provided by the utility model.

[0027] In the figure: 1, mixing tank; 2, driving motor; 3, rotating rod; 4, mixing rod; 5, mixing mechanism; 501, support rod; 502, fixed rod; 503, first bevel gear; 504, second bevel gear; 505, transmission rod; 506, mixing blade. Detailed implementation mode

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used in the description of this application in the specification are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the description and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.

[0029] Referring to "embodiment" herein means that a specific feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0030] An embodiment of the present utility model provides a vertical mortar mixer, as Figures 1-4 shown, including a mixing tank 1 with an opening at the top, a driving motor 2 is installed at the bottom of the mixing tank 1 through a mounting frame, the output end of the driving motor 2 is connected to a rotating rod 3 through a rotating shaft and a coupling, the rotating rod 3 is located in the inner cavity of the mixing tank 1, a mixing rod 4 for revolving and mixing the material is fixed on the outer wall of the rotating rod 3, and a mixing mechanism 5 distributed on the rotating rod 3;

[0031] The mixing mechanism 5 includes a transmission unit and a mixing unit;

[0032] The transmission unit is used to drive the mixing unit in a revolving state to rotate self.

[0033] The mixing unit in a self-rotating state is used to horizontally mix the bottom of the material to improve the mixing efficiency.

[0034] The transmission unit includes a support rod 501, a fixed rod 502, a first bevel gear 503 and a second bevel gear 504;

[0035] The support rod 501 is fixed at the edge of the top opening of the mixing tank 1 and extends to the axial center position of the rotating rod 3, and the support rod 501 is used to provide support for the fixed rod 502;

[0036] The fixed rod 502 is fixed at the center of the bottom end of the support rod 501 and extends into the inner cavity of the rotating rod 3. The fixed rod 502 is used to provide support for the first bevel gear 503;

[0037] The first bevel gear 503 is press-fitted at the bottom end of the fixed rod 502. The first bevel gear 503 is used to provide a reaction force for the second bevel gear 504 that moves circumferentially;

[0038] The second bevel gear 504 is press-fitted at one end of the transmission rod 505 and is located in the inner cavity of the rotating rod 3. The rotating second bevel gear 504 is used to drive the transmission rod 505 to rotate.

[0039] The stirring unit includes a transmission rod 505 and a stirring blade 506;

[0040] The transmission rod 505 is rotatably installed on the outer wall of the rotating rod 3 and extends into the inside of the rotating rod 3. The transmission rod 505 is used to drive the stirring blade 506 to rotate synchronously;

[0041] The stirring blade 506 is fixed to the outer wall of the transmission rod 505. The stirring blade 506 is used to horizontally stir the materials inside the stirring tank 1.

[0042] In this embodiment, by putting cement and sand and gravel into the inside of the stirring tank 1 in proportion, and by starting the driving motor 2, the driving motor 2 works to drive the rotating rod 3 connected to the output end to rotate. The rotation of the rotating rod 3 drives the stirring rod 4 to rotate, thereby stirring the materials;

[0043] When the rotating rod 3 and the stirring rod 4 rotate to stir the materials, the rotating rod 3 and the fixed rod 502 move relatively. Since the fixed rod 502 is fixed, the rotating rod 3 drives the transmission rod 505 and the second bevel gear 504 to move circumferentially around the fixed rod 502 synchronously during the rotation process. The second bevel gear 504 contacts the first bevel gear 503 which is also fixed. The second bevel gear 504 rotates under the reaction force from the first bevel gear 503. The rotation of the second bevel gear 504 drives the transmission rod 505 and the stirring blade 506 to rotate synchronously, so that the transmission rod 505 and the stirring blade 506 rotate self - synchronously during the circumferential rotation with the rotating rod 3, completing the deep stirring of the materials, increasing the stirring direction of the materials, and further improving the stirring efficiency.

[0044] In a further preferred embodiment of the present utility model, such as Figures 1-4As shown, the number of transmission rods 505 is set to three. The three transmission rods 505 are circumferentially and evenly distributed on the outer wall of the rotating rod 3. The transmission rod 505 is rotatably connected to the inner wall of the rotating rod 3 through a rotating shaft. A seal for preventing mud from entering is provided at the connection between the transmission rod 505 and the rotating rod 3. The number of stirring blades 506 is set to be multiple. The multiple stirring blades 506 are axially distributed on the outer wall of the stirring blade 506 and axially and evenly arranged on the outer wall of the transmission rod 505. The outer wall of the fixed rod 502 is rotatably connected to the inner wall of the end of the rotating rod 3. The fixed rod 502 and the first bevel gear 503 are both fixed and immovable.

[0045] In this embodiment, through this structure, during the rotation of the rotating rod 3, the transmission rod 505 and the stirring blade 506 can be synchronously driven to rotate self, so as to complete the process that the material is synchronously transversely stirred by the stirring blade 506 while being stirred by the stirring rod 4.

[0046] It should be noted that for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present invention is not limited by the described action sequence, because according to the present invention, certain steps may be adopted in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0047] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only illustrative. For example, the above division of units can be implemented in other ways during actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point, the shown or discussed coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.

[0048] The units described as separate components above may or may not be physically separated. The components shown as units may or may not be physical units, that is, they can be located in one place, or can be distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0049] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without making creative efforts, combine, add or delete the features in the embodiments of the present utility model according to the situation or make other adjustments, so as to obtain different technical solutions that essentially do not deviate from the concept of the present utility model, and these technical solutions also fall within the scope of protection of the present utility model.

Claims

1. A vertical mortar mixer, comprising a mixing box (1) with an opening at the top, a driving motor (2) being mounted at the bottom of the mixing box (1) via a mounting frame, an output end of the driving motor (2) being connected to a rotating rod (3) via a rotating shaft and a coupling, the rotating rod (3) being located in an inner cavity of the mixing box (1), a stirring rod (4) for performing orbital stirring on materials being fixed to an outer wall of the rotating rod (3), characterized in that: A stirring mechanism (5) distributed on the rotating rod (3); The stirring mechanism (5) comprises a transmission unit and a stirring unit; The transmission unit is used to drive the stirring unit in the orbital rotation state to rotate; The stirring unit in the self-rotating state is used to stir the bottom of the material horizontally to improve the stirring efficiency; The transmission unit comprises a support rod (501), a fixing rod (502), a first bevel gear (503) and a second bevel gear (504); The support rod (501) is fixed to the top opening edge of the mixing box (1) and extends to the axis position of the rotating rod (3), and the support rod (501) is used to provide support for the fixed rod (502); The fixing rod (502) is fixed at the center of the bottom end of the support rod (501) and extends to the inner cavity of the rotating rod (3), and the fixing rod (502) is used to provide support for the first bevel gear (503); The first bevel gear (503) is interference-fitted on the bottom end of the fixed rod (502), and the first bevel gear (503) is used to provide a reaction force for the second bevel gear (504) that moves in a circumferential direction; The second bevel gear (504) is interference-fitted on one end of the transmission rod (505) and is located in the inner cavity of the rotating rod (3); the second bevel gear (504) in a rotating state is used to drive the transmission rod (505) to rotate; The stirring unit comprises a transmission rod (505) and a stirring blade (506); The transmission rod (505) is rotatably mounted on the outer wall of the rotating rod (3) and extends to the inside of the rotating rod (3), and the transmission rod (505) is used to drive the stirring blade (506) to rotate synchronously; The stirring blade (506) is fixed to the outer wall of the transmission rod (505), and the stirring blade (506) is used to stir the material inside the stirring box (1) in a horizontal direction.

2. A vertical mortar mixer according to claim 1, characterized in that: The number of the transmission rods (505) is three, and the three transmission rods (505) are evenly distributed on the outer wall of the rotating rod (3) in the circumferential direction.

3. A vertical mortar mixer according to claim 2, characterized in that: The transmission rod (505) is rotatably connected to the inner wall of the rotating rod (3) via a rotating shaft, and a sealing member for preventing mud from entering is provided at the connection between the transmission rod (505) and the rotating rod (3).

4. A vertical mortar mixer according to claim 3, characterized in that: The number of the stirring blades (506) is multiple, and the multiple stirring blades (506) are axially distributed on the outer wall of the stirring blade (506) and axially evenly arranged on the outer wall of the transmission rod (505).

5. A vertical mortar mixer as claimed in claim 4, characterized in that: The outer wall of the fixed rod (502) is rotatably connected to the inner wall of the end of the rotating rod (3), and the fixed rod (502) and the first bevel gear (503) are both fixed.