Stirring mechanism for castable processing

Abstract

The utility model relates to the technical field of castable stirring, and discloses a castable processing and stirring mechanism which comprises a supporting frame, an automatic water adding assembly is arranged on the outer wall of one side of the supporting frame, an installation bottom plate is fixedly installed on the outer wall of the other side of the supporting frame, a stirring box is installed on the inner wall of the supporting frame, and a stirring shaft is installed on the stirring box. A controller is fixedly assembled on the outer wall of the stirring box, a discharging opening is formed in the bottom of the stirring box, a stirring assembly is arranged on the outer wall of the side, away from the automatic water adding assembly, of the stirring box, and a top cover is rotationally connected to the top of the stirring box. The stirring motor and the steering gear can start to work by transmitting a signal through the controller, so that the rotating shaft can rotate under the driving of the stirring motor and the steering gear, and a plurality of blades can slightly rotate on the outer wall of the stirring blade, so that the blades can shake while the rotating shaft drives the stirring blade to rotate, and the stirring effect is improved. Therefore, the castable can be uniformly stirred, and the stirring quality can be effectively ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of castable stirring, in particular to a castable processing and stirring mechanism. Background Technique

[0002] Castable is an amorphous refractory material, which is composed of refractory aggregates, powders and binders. During construction, it needs to be stirred with water or other liquids into a slurry and then poured into a mold to solidify and form.

[0003] When the existing castable processing and stirring mechanism stirs the castable raw materials, it only stirs the raw materials through a single stirring mechanism. In this process, it is easy to have uneven stirring, and the fluidity and setting time cannot reach the expected values. At the same time, when stirring the castable raw materials, water needs to be continuously added to the inside, and the existing castable processing and stirring mechanism adds water manually, which will waste a lot of manpower and time. Now, improvements are made to this. Content of the Utility Model

[0004] In view of the deficiencies of the prior art, the utility model provides a castable processing and stirring mechanism, which has the advantages of uniform stirring and automatic water addition, and solves the problems raised in the above background technique.

[0005] The utility model provides the following technical scheme: a castable processing and stirring mechanism, including a support frame, an automatic water addition component is arranged on the outer wall of one side of the support frame, an installation bottom plate is fixedly installed on the outer wall of the other side of the support frame, a stirring tank is installed inside the support frame, a controller is fixedly assembled on the outer wall of the stirring tank, a discharge port is arranged at the bottom of the stirring tank, a stirring component is arranged on the outer wall of the stirring tank away from the automatic water addition component, a top cover is rotatably connected to the top of the stirring tank, a handle is fixedly assembled on the outer wall of the top cover, a warning device is installed on the top of the automatic water addition component, and a discharge hole is opened at the bottom of the stirring tank.

[0006] As a preferred technical scheme of the utility model, the automatic water addition component includes a water tank, a water pump is arranged inside the water tank, a water delivery pipe is installed on the top of the water pump, a tank cover is installed on the top of the water tank, an installation block is fixedly assembled on the bottom of the tank cover, and a filter tank is threadedly connected to the outer wall of the installation block.

[0007] As a preferred technical scheme of the utility model, a water inlet pipe is fixedly installed on the top of the tank cover, a pipe cover is rotatably connected to the top of the water inlet pipe, a water level sensor is fixedly assembled on the inner wall of the water tank close to the installation block, and the water level sensor is electrically connected to the warning device.

[0008] As a preferred technical solution of the present utility model, the water pump is electrically connected to the controller. One end of the water delivery pipe is located on the inner wall of the water tank, and the outer wall of the other side of the water delivery pipe is located on the inner wall of the mixing tank. The outer diameter of the mounting block is adapted to the inner diameter of the filtering groove.

[0009] As a preferred technical solution of the present utility model, the mixing assembly includes a mixing motor. A steering gear is installed on the top of the mixing motor. One end of a rotating shaft is fixedly assembled to the power output shaft of the steering gear. A limiting disc is sleeved on the other end of the rotating shaft. Stirring blades are sleeved on the outer wall of the rotating shaft, and blades are rotatably sleeved on the outer wall of the stirring blades.

[0010] As a preferred technical solution of the present utility model, both the mixing motor and the steering gear are electrically connected to the controller. The bottom of the mixing motor is installed on the top of the mounting base plate. The blades rotate on the outer wall of the stirring blades at an angle of α, and 20° ≤ α ≤ 60°.

[0011] Compared with the prior art, the present utility model has the following beneficial effects:

[0012] 1. For this casting material processing and mixing mechanism, by the controller emitting a signal, the mixing motor and the steering gear can start to work, so that the rotating shaft can rotate driven by it. And because multiple blades can rotate slightly on the outer wall of the stirring blades, the rotating shaft can drive the stirring blades to rotate while making the blades shake, so as to uniformly mix the casting material, and thus can effectively ensure the mixing quality.

[0013] 2. For this casting material processing and mixing mechanism, by rotating the pipe cap, pure water can be added to the inner wall of the water tank through the water inlet pipe. And during the adding process, the filtering groove can filter the water source. When the controller issues a signal, the water pump can be started, so that the water pump can adsorb the pure water added to the inner wall of the water tank to the inner wall of the water delivery pipe, and make the water delivery pipe add water to the inner wall of the mixing tank, solving the problem that the existing casting material processing and mixing mechanism adds water manually, which will waste a lot of manpower and time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0015] Figure 2 is a structural schematic diagram of the other side of the present utility model;

[0016] Figure 3 is a sectional structural schematic diagram of the present utility model;

[0017] Figure 4 is a structural schematic diagram of the automatic water adding assembly of the present utility model;

[0018] Figure 5 This is a schematic structural diagram of the stirring assembly of the present utility model.

[0019] In the figure: 1, support frame; 2, automatic water addition assembly; 3, stirring tank; 4, controller; 5, discharge port; 6, stirring assembly; 7, top cover; 8, handle; 9, mounting base plate; 10, warning device; 11, discharge hole;

[0020] 201, water tank; 202, water pump; 203, water delivery pipe; 204, tank cover; 205, mounting block; 206, filter tank; 207, water inlet pipe; 208, pipe cover; 209, water level sensor;

[0021] 601, stirring motor; 602, steering gear; 603, rotating shaft; 604, limiting disc; 605, stirring blade; 606, blade. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figure 1 - Figure 5 , a stirring mechanism for processing castable, comprising a support frame 1, an automatic water addition assembly 2 is provided on an outer wall of one side of the support frame 1, a mounting base plate 9 is fixedly installed on an outer wall of the other side of the support frame 1, a stirring tank 3 is installed inside the support frame 1, a controller 4 is fixedly assembled on an outer wall of the stirring tank 3, a discharge port 5 is provided at the bottom of the stirring tank 3, a stirring assembly 6 is provided on an outer wall of the stirring tank 3 away from the automatic water addition assembly 2, a top cover 7 is rotatably connected to the top of the stirring tank 3, a handle 8 is fixedly assembled on an outer wall of the top cover 7, a warning device 10 is installed on the top of the automatic water addition assembly 2, and a discharge hole 11 is opened at the bottom of the stirring tank 3;

[0024] With the above structure, through the setting of the top cover 7, the device can prevent the raw materials from splashing onto other positions easily when stirring the castable, ensuring the cleanliness of the surrounding environment.

[0025] In a preferred embodiment, the automatic water addition assembly 2 includes a water tank 201, a water pump 202 is provided inside the water tank 201, a water delivery pipe 203 is installed on the top of the water pump 202, a tank cover 204 is installed on the top of the water tank 201, a mounting block 205 is fixedly assembled on the bottom of the tank cover 204, and a filter tank 206 is threadedly connected to an outer wall of the mounting block 205;

[0026] In a preferred embodiment, a water inlet pipe 207 is fixedly installed on the top of the box cover 204. The top of the water inlet pipe 207 is rotatably connected to a pipe cover 208. A water level sensor 209 is fixedly assembled on the inner wall of the water tank 201 near the mounting block 205, and the water level sensor 209 is electrically connected to the warning device 10;

[0027] In a preferred embodiment, the water pump 202 is electrically connected to the controller 4. One end of the water delivery pipe 203 is located inside the inner wall of the water tank 201, and the outer wall of the other side of the water delivery pipe 203 is located inside the inner wall of the mixing tank 3. The outer diameter of the mounting block 205 is adapted to the inner diameter of the filter tank 206;

[0028] With the above structure, by rotating the pipe cover 208, pure water can be added to the inner wall of the water tank 201 through the water inlet pipe 207. During the addition process, the filter tank 206 can filter the water source. And by rotating the filter tank 206, the inner wall of the filter tank 206 can be separated from the outer wall of the mounting block 205, so as to replace the filter tank 206. And the controller 4 can emit a signal to start the water pump 202, so that the water pump 202 can adsorb the pure water added to the inner wall of the water tank 201 into the inner wall of the water delivery pipe 203, and the water delivery pipe 203 adds it to the inner wall of the mixing tank 3.

[0029] In a preferred embodiment, the stirring assembly 6 includes a stirring motor 601. A steering gear 602 is installed on the top of the stirring motor 601. One end of a rotating shaft 603 is fixedly assembled on the power output shaft of the steering gear 602. A limiting disk 604 is sleeved on the other end of the rotating shaft 603. Stirring blades 605 are sleeved on the outer wall of the rotating shaft 603, and blades 606 are rotatably sleeved on the outer wall of the stirring blades 605;

[0030] In a preferred embodiment, both the stirring motor 601 and the steering gear 602 are electrically connected to the controller 4. The bottom of the stirring motor 601 is installed on the top of the mounting base plate 9. The rotation angle of the blade 606 on the outer wall of the stirring blade 605 is α, and 20° ≤ α ≤ 60°;

[0031] With the above structure, by the controller 4 emitting a signal, the stirring motor 601 and the steering gear 602 can start to work, so that the rotating shaft 603 can rotate driven by it. And because the plurality of blades 606 can rotate slightly on the outer wall of the stirring blade 605, the rotating shaft 603 can drive the stirring blade 605 to rotate while making the blades 606 shake, so as to uniformly stir the casting material.

[0032] Working principle: When using this device, first accurately weigh various raw materials according to the formula of the castable, and the top cover 7 can be rotated on the top of the mixing tank 3 through the handle 8. The weighed aggregate and powder can be put into the inner wall of the mixing tank 3. At this time, the controller 4 can emit a signal, enabling the mixing motor 601 and the steering gear 602 to start working, so that the rotating shaft 603 can rotate driven by them. Since multiple blades 606 can rotate slightly on the outer wall of the mixing blade 605, the rotating shaft 603 can drive the mixing blade 605 to rotate while making the blades 606 shake, so as to uniformly mix the castable, enabling the raw materials to be dry-mixed. After ensuring that the raw materials are evenly mixed, the controller 4 can emit a signal to start the water pump 202. Thus, the water pump 202 can adsorb the pure water added to the inner wall of the water tank 201 to the inner wall of the water delivery pipe 203, and the water delivery pipe 203 slowly adds water to the inner wall of the mixing tank 3. At the same time, the mixing blade 605 continues to stir the raw materials on the inner wall of the mixing tank 3 until the slurry reaches the required fluidity and uniformity. After mixing, the slurry needs to be left standing for a period of time to remove the bubbles generated during the mixing process, and the mixed slurry is poured into the mold through the discharge port 5 for molding.

[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A casting material processing and stirring mechanism, comprising a support frame (1), characterized in that: An automatic water adding component (2) is provided on the outer wall of one side of the support frame (1), a mounting base plate (9) is fixedly installed on the outer wall of the other side of the support frame (1), a mixing box (3) is installed on the inner wall of the support frame (1), a controller (4) is fixedly installed on the outer wall of the mixing box (3), a discharge port (5) is provided at the bottom of the mixing box (3), a mixing component (6) is provided on the outer wall of the mixing box (3) away from the automatic water adding component (2), a top cover (7) is rotatably connected to the top of the mixing box (3), a handle (8) is fixedly installed on the outer wall of the top cover (7), a warning device (10) is installed on the top of the automatic water adding component (2), and a discharge hole (11) is opened at the bottom of the mixing box (3).

2. A casting material processing stirring mechanism according to claim 1, characterized in that: The automatic water-adding assembly (2) comprises a water tank (201), a water pump (202) is provided on the inner wall of the water tank (201), a water delivery pipe (203) is installed on the top of the water pump (202), a tank cover (204) is installed on the top of the water tank (201), a mounting block (205) is fixedly mounted on the bottom of the tank cover (204), and a filter tank (206) is threadedly connected to the outer wall of the mounting block (205).

3. A casting material processing stirring mechanism according to claim 2, characterized in that: A water inlet pipe (207) is fixedly mounted on the top of the tank cover (204), and a pipe cover (208) is rotatably connected to the top of the water inlet pipe (207). A water level sensor (209) is fixedly mounted on the inner wall of one side of the water tank (201) close to the mounting block (205), and the water level sensor (209) is electrically connected to the alarm (10).

4. A casting material processing stirring mechanism according to claim 3, characterized in that: The water pump (202) is electrically connected to the controller (4), one end of the water pipe (203) is located on the inner wall of the water tank (201), and the outer wall of the other side of the water pipe (203) is located on the inner wall of the mixing tank (3), and the outer diameter of the mounting block (205) is compatible with the inner diameter of the filter tank (206).

5. A casting material processing and stirring mechanism according to claim 1, characterized in that: The stirring assembly (6) comprises a stirring motor (601), a steering gear (602) is installed on the top of the stirring motor (601), one end of a rotating shaft (603) is fixedly mounted on the power output shaft of the steering gear (602), the other end of the rotating shaft (603) is sleeved with a limit plate (604), the outer wall of the rotating shaft (603) is sleeved with a stirring blade (605), and the outer wall of the stirring blade (605) is rotatably sleeved with a blade (606).

6. A casting material processing stirring mechanism according to claim 5, characterized in that: The stirring motor (601) and the diverter (602) are both electrically connected to the controller (4). The bottom of the stirring motor (601) is mounted on the top of the mounting base (9). The blade (606) rotates at an angle α on the outer wall of the stirring blade (605), and 20°≤α≤60°.

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