Chemical fiber master batch mixer

By setting up multiple feed ports and using mixing plates in the chemical fiber masterbatch mixer, the color difference and stability problems of the product are solved due to the quality differences of masterbatch batches, and the color difference of the product is reduced and the stability of the product is improved.

CN222987309UActive Publication Date: 2025-06-17ZHEJIANG CHENGBANG HIGH-TECH FIBER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421797411.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-27
Publication Date
2025-06-17
Estimated Expiration
2034-07-27

AI Technical Summary

Technical Problem

During the production process, chemical fiber colored wire or functional chemical fibers have poor color difference and stability due to the difference in batch quality of masterbatches.

Method used

A chemical fiber masterbatch mixer is designed, by setting up multiple feed ports in the hopper, mixing different batches of masterbatch packs, and using the mixing plate in the blanking tube to uniformly mix the masterbatch.

Benefits of technology

Through the design of multiple feed ports and the use of mixing plates, the color difference of the product can be effectively reduced and the stability of the product can be improved, so that the produced products have no color difference and good indicator consistency.

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Abstract

The utility model relates to the technical field of chemical fibers, and discloses a chemical fiber master batch mixer which comprises a hopper part and a mixing part, the hopper part comprises a hopper, a plurality of partition plates are arranged in the hopper, and the hopper is divided into a plurality of feeding ports by the partition plates; the material mixing part comprises a material falling pipe fixed below the hopper, and a material mixing plate is fixed in the material falling pipe. By arranging the multiple feeding ports, multiple batches of master batch bags can be placed at a time, and different batches of master batch bags can be mixed, so that the chromatic aberration of products is reduced, and the stability of the products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical fiber, in particular to a chemical fiber masterbatch mixer. Background Art

[0002] Chemical fiber colored filaments or functional chemical fibers are generally prepared by adding masterbatch during the production process. In actual production, problems such as differences in the quality of masterbatch batches are encountered. Due to the inconsistent quality or different indicators between masterbatch packages or batches, the products have color differences, resulting in poor product stability. Content of the Utility Model

[0003] The purpose of the utility model is to provide a chemical fiber masterbatch mixer. By setting multiple feeding ports, multiple batches of masterbatch packages can be placed at one time, and the masterbatch packages of different batches can be mixed, thereby reducing the color difference of the products and improving the stability of the products.

[0004] The above technical purpose of the utility model is achieved through the following technical solutions:

[0005] A chemical fiber masterbatch mixer includes a hopper part and a mixing part. The hopper part includes a hopper, and multiple partition plates are arranged in the hopper. The partition plates divide the hopper into multiple feeding ports;

[0006] The mixing part includes a blanking pipe fixed below the hopper, and a mixing plate is fixed in the blanking pipe.

[0007] Each feeding port can place a masterbatch package. The masterbatch in multiple masterbatch packages falls downward into the blanking pipe, and the mixing plate mixes the masterbatch coming out of multiple masterbatch packages, so that the produced products have no color difference and better index consistency.

[0008] The utility model is further arranged as follows: The outer walls at both ends of the partition plate are abutted against the inner wall of the hopper, and an inclined surface is formed below the partition plate, and the inclined surface is pressed against the inner wall of the conical barrel of the hopper;

[0009] A rectangular socket with an opening on the lower side is formed in the middle of the partition plate. The rectangular socket of the higher partition plate is inserted into the middle of the partition plate located below it.

[0010] The partition plate is connected to the hopper in a socket manner, which can facilitate the installation and disassembly of the partition plate, and at the same time can conveniently divide the hopper into multiple feeding ports according to needs.

[0011] The utility model is further arranged as follows: Partition plate retaining sleeves are provided at the upper ends of multiple partition plates, and multiple radial card slots are formed on the partition plate retaining sleeves. The radial card slots are inserted on the partition plates. The relative angle between the partition plates can be maintained through the partition plate retaining sleeve, so as to ensure the size of the feeding port.

[0012] The present utility model is further configured such that: a plurality of radial card slots form a "rice" - shaped slot, and two of the radial card slots are perpendicular to each other; among them, three radial card slots form an angle of 60 degrees with each other in pairs.

[0013] If two partition plates are inserted into two vertically - arranged radial card slots, the hopper can be evenly divided into four feeding ports; if three partition plates are inserted into three card slots spaced 60 degrees apart, the hopper can be evenly divided into six feeding ports.

[0014] The number of the feeding ports is 4 - 6.

[0015] The present utility model is further configured such that: the mixing plate is in the shape of a semi - circular plate;

[0016] The mixing plates are arranged in two vertical columns, and the two columns of mixing plates are staggered up and down.

[0017] By arranging two columns of mixing plates, the masterbatch mixing can be made more uniform.

[0018] The outstanding effect of the present utility model is:

[0019] Compared with the prior art, by setting a plurality of feeding ports, multiple batches of masterbatch packages can be placed at one time, and masterbatch packages of different batches can be mixed, thereby reducing the color difference of the product and improving the stability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a structural schematic diagram of the present utility model;

[0021] Figure 2 is a top view of the present utility model;

[0022] Figure 3 is Figure 2 a cross - sectional view taken along A - A;

[0023] Figure 4 is Figure 3 a cross - sectional view taken along B - B;

[0024] Figure 5 is an exploded view of the partition plate and the partition - plate retaining sleeve of the present utility model;

[0025] Figure 6 is a structural schematic diagram of the partition - plate retaining sleeve of the present utility model.

[0026] Reference numerals: 10, hopper part; 101, hopper; 102, partition plate; 103, inclined surface; 104, rectangular socket; 105, partition - plate retaining sleeve; 106, radial card slot;

[0027] 20, mixing part; 201, blanking pipe; 202, mixing plate. DETAILED DESCRIPTION OF THE INVENTION

[0028] The following will further describe in detail the specific implementation manners of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but not to limit the scope of the present utility model.

[0029] The following is a reference to Figures 1 to 6 to illustrate the present utility model:

[0030] A chemical fiber masterbatch mixer includes a hopper part 10 and a mixing part 20. The hopper part 10 includes a hopper 101. A plurality of partition plates 102 are arranged in the hopper 101. The partition plates 102 divide the hopper 101 into a plurality of feeding ports 1000. The outer walls at both ends of the partition plate 102 are abutted against the inner wall of the hopper 101. An inclined surface 103 is formed below the partition plate 102, and the inclined surface 103 is pressed against the inner wall of the conical cylinder of the hopper 101.

[0031] A rectangular socket 104 with a lower side opening is formed in the middle of the partition plate 102. The rectangular socket 104 of the higher partition plate 102 is inserted into the middle of the partition plate 102 located below it. Partition plate retaining sleeves 105 are arranged at the upper ends of the plurality of partition plates 102. A plurality of radial card slots 106 are formed on the partition plate retaining sleeves 105, and the radial card slots 106 are inserted on the partition plates 102. The relative angle between the partition plates can be maintained through the partition plate holding sleeve, so as to ensure the size of the feeding port. The plurality of radial card slots 106 form a "rice" - shaped slot, and two of the radial card slots 106 are perpendicular to each other; three of the radial card slots 106 form an angle of 60 degrees between each other. If two partition plates are inserted into two vertically arranged radial card slots, the hopper can be equally divided into four feeding ports; if three partition plates are inserted into three card slots with an interval of 60 degrees, the hopper can be equally divided into six feeding ports.

[0032] The mixing part 20 includes a blanking pipe 201 fixed below the hopper 101, and a mixing plate 202 is fixed in the blanking pipe 201. The mixing plate 202 is in the shape of a semi - circular plate; the mixing plate 202 is arranged in two vertical columns, and the two columns of mixing plates 202 are arranged staggeredly up and down. By arranging two columns of mixing plates, the masterbatch mixing can be made more uniform.

[0033] One masterbatch package can be placed in each feeding port. The masterbatch in the multiple masterbatch packages falls downward into the blanking pipe, and the mixing plate mixes the masterbatch coming out of the multiple masterbatch packages, so that the produced product has no color difference and better index consistency.

[0034] The number of the feeding ports 1000 is 4 - 6.

[0035] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications under the above assumptions should also be regarded as the protection scope of the present utility model.

Claims

1. A chemical fiber masterbatch mixer, comprising a hopper portion (10) and a mixing portion (20), characterized in that: The hopper portion (10) comprises a hopper (101), a plurality of partitions (102) are arranged in the hopper (101), and the partitions (102) divide the hopper (101) into a plurality of feeding ports (1000); The mixing section (20) comprises a material dropping pipe (201) fixed below the hopper (101), and a mixing plate (202) is fixed inside the material dropping pipe (201); The mixing plate (202) is in the shape of a semicircular plate; The mixing plates (202) are arranged in two rows vertically, and the two rows of mixing plates (202) are staggered up and down.

2. A chemical fiber masterbatch mixer according to claim 1, characterized in that: The outer walls at both ends of the partition (102) are pressed against the inner wall of the hopper (101); a slope (103) is formed below the partition (102), and the slope (103) is pressed against the inner wall of the conical cylinder of the hopper (101); A rectangular insert (104) with an opening at the bottom is formed in the middle of the partition (102).

3. A chemical fiber masterbatch mixer according to claim 1, characterized in that: A partition retaining sleeve (105) is provided at the upper end of the plurality of partitions (102), and a plurality of radial slots (106) are formed on the partition retaining sleeve (105), wherein the radial slots (106) are inserted and sleeved on the partitions (102).

4. A chemical fiber masterbatch mixer according to claim 3, characterized in that: A plurality of radial slots (106) form a "M"-shaped slot, wherein two radial slots (106) are arranged perpendicular to each other; and three radial slots (106) form an angle of 60 degrees between each other.

5. The chemical fiber masterbatch mixer according to claim 1, characterized in that: The number of the feeding ports (1000) is 4-6.