Die for producing rubber film pressed product

By designing a mold for rubber film pressing products that combines electric heater, thermal conductor plate, cooling plate and hydraulics, the problems of product adhesion and demolding in existing molds are solved, and rapid processing and low-damage demolding effect are achieved.

CN222987506UActive Publication Date: 2025-06-17SHENYANG KAIJIA MASCH MFG CO LTD
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Patent Information

Application Number
CN202421550753.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-06-17
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

When using existing molds, due to the need for a certain temperature and pressure, the finished product is easily adhered to the mold, making it inconvenient to release the mold, and it is easy to cause product damage during demolding.

Method used

A mold for the production of rubber film pressed products is designed, adopting the structure of the base and the top plate, combined with the guide rod, electric heater, thermal conductor, cooling plate and hydraulic device, and through the use of high-temperature thermal conduction medium, rapid heating and cooling are achieved, and through the cooperation of the cooling plate and the water cooler, the mold is promoted to shrink and facilitate mold release.

Benefits of technology

The mold can quickly increase and cool down, which facilitates rubber processing. At the same time, the mold shrinks after cooling, which facilitates separation from the product and reduces the risk of damage during demolding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222987506U_ABST
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Abstract

The utility model discloses a mould for producing rubber film pressed products, which comprises a base and a top plate, a plurality of guide rods are connected between the base and the top plate, a bottom plate mould groove is arranged in the center of the top wall surface of the base, a bottom plate mould is arranged in the bottom plate mould groove, a hydraulic press is fixedly arranged in the center of the bottom wall surface of the top plate, and a hydraulic cylinder is arranged in the hydraulic press. A hydraulic press is fixedly mounted on the guide rod, a pressure dividing plate is connected to the telescopic end of the hydraulic press, a pressing block is fixedly mounted at the bottom of the pressure dividing plate, guide rod movable sleeves are arranged on the periphery of the pressing block and on the guide rod in a sleeving manner, and a top plate mold is arranged at the bottom of the pressing block. According to the rubber mold, the mold can be rapidly heated and cooled, rubber processing is facilitated, meanwhile, the cooled mold is subjected to cold contraction to a certain degree, separation between the mold and a product can be accelerated to a certain degree, demolding is facilitated, and meanwhile the product is not prone to being damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber product production, in particular to a mold for producing rubber film pressed products. Background Technique

[0002] Rubber pressed products refer to preforms that are made to flow into the mold cavity by means of pressure through various rubber molding presses. Then, after a period of time under specific temperature and pressure, the rubber material undergoes a chemical reaction (the molecules crosslink from linear to network), thereby obtaining products with applicable properties.

[0003] When the existing mold is in use, due to the need for a certain temperature and pressure, the products after pressing are likely to adhere to the inside of the mold, which is not convenient for demolding, and the products are also likely to be damaged due to adhesion during demolding. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a mold for producing rubber film pressed products, which solves the technical problems proposed in the above background technique.

[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: A mold for producing rubber film pressed products includes a base and a top plate. A number of guide rods are connected between the base and the top plate. A bottom plate mold groove is opened in the center of the top wall surface of the base. A bottom plate mold is installed in the bottom plate mold groove. The bottom plate mold groove and the bottom plate mold are connected by a number of bottom plate mold fixing bolts. A bottom plate mold fixing bolt groove is opened on the base at the position of the bottom plate mold fixing bolts. An electric heater is fixedly installed in the center of the bottom plate mold groove inside the base. A heat conducting plate is fixedly installed inside the bottom plate mold. A mold groove is opened on the top wall surface of the bottom plate mold. A hydraulic device is fixedly installed in the center of the bottom wall surface of the top plate. The telescopic end of the hydraulic device is connected to a sub-pressing plate. A pressing block is fixedly installed at the bottom of the sub-pressing plate. Guide rod movable sleeves are sleeved on the guide rods around the pressing block. A water cooler is fixedly installed in the center of the bottom wall surface of the pressing block. A top plate mold is provided at the bottom of the pressing block. The top plate mold and the pressing block are fixedly connected by top plate mold fixing bolts. A top plate mold fixing bolt hole is opened on the pressing block at the position of the top plate mold fixing bolts. A cooling plate is installed on the top wall surface of the top plate mold.

[0006] Preferably, the cooling plate and the water cooler, and the bottom plate mold groove and the heat conducting plate are both tightly attached and connected by a high-temperature heat conducting medium.

[0007] Preferably, the water cooler is externally connected to a water cooling pipe, and the water cooling pipe is connected to a circulating cold water system.

[0008] Preferably, the top plate mold and the bottom plate mold cooperate with each other.

[0009] Preferably, the bottom plate mold fits tightly with the bottom plate mold groove, and the top plate mold fits tightly with the water-cooling pipe.

[0010] Beneficial effects

[0011] The utility model provides a mold for producing rubber film pressed products, which has the following beneficial effects: when the device is in use, through the cooperation of the heat-conducting medium, the heat-conducting plate and the cooling plate, the mold can be quickly heated and cooled, which is convenient for processing rubber. At the same time, the cooled mold shrinks to a certain extent, which can accelerate the separation from the product to a certain extent, making it easy to demold and not easily causing damage to the product. Description of the drawings

[0012] Figure 1 It is a structural schematic diagram of the mold for producing rubber film pressed products described in the utility model.

[0013] In the figure: 1. Base; 2. Bottom plate mold fixing bolt groove; 3. Bottom plate mold fixing bolt; 4. Bottom plate mold; 5. Bottom plate mold groove; 6. Electric heater; 7. Heat-conducting plate; 8. Mold groove; 9. Guide rod; 10. Guide rod movable sleeve; 11. Pressing block; 12. Top plate mold fixing bolt hole; 13. Top plate mold fixing bolt; 14. Top plate mold; 15. Cooling plate; 16. Water cooler; 17. Water-cooling pipe; 18. Dividing pressure plate; 19. Hydraulic device; 20. Top plate. Specific implementation manners

[0014] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0015] Please refer to Figure 1, the present utility model provides a technical solution for a mold used in the production of rubber film pressed products: A mold for the production of rubber film pressed products includes a base 1 and a top plate 20. A number of guide rods 9 are connected between the base 1 and the top plate 20. A bottom plate mold groove 5 is opened in the center of the top wall surface of the base 1. A bottom plate mold 4 is installed in the bottom plate mold groove 5. The bottom plate mold groove 5 and the bottom plate mold 4 are connected by a number of bottom plate mold fixing bolts 3. A bottom plate mold fixing bolt groove 2 is opened on the base 1 at the position of the bottom plate mold fixing bolts 3. An electric heater 6 is fixedly installed in the base 1 and at the center of the bottom plate mold groove 5. A heat conducting plate 7 is fixedly installed inside the bottom plate mold 4. A mold groove 8 is opened on the top wall surface of the bottom plate mold 4. A hydraulic device 19 is fixedly installed in the center of the bottom wall surface of the top plate 20. The telescopic end of the hydraulic device 19 is connected to a sub-pressing plate 18. A pressing block 11 is fixedly installed at the bottom of the sub-pressing plate 18. Guide rod movable sleeves 10 are sleeved on the guide rods 9 around the pressing block 11. A water cooler 16 is fixedly installed in the center of the bottom wall surface of the pressing block 11. A top plate mold 14 is provided at the bottom of the pressing block 11. The top plate mold 14 and the pressing block 11 are fixedly connected by a top plate mold fixing bolt 13. A top plate mold fixing bolt hole 12 is opened on the pressing block 11 at the position of the top plate mold fixing bolts 13. A cooling plate 15 is installed on the top wall surface of the top plate mold 14.

[0016] Further, both between the cooling plate 15 and the water cooler 16 and between the bottom plate mold groove 5 and the heat conducting plate 7 are tightly attached and connected by a high-temperature heat conducting medium.

[0017] Further, the water cooler 16 is externally connected to a water cooling pipe 17, and the water cooling pipe 17 is connected to a circulating cold water system.

[0018] Further, the top plate mold 14 and the bottom plate mold 4 cooperate with each other.

[0019] Further, the bottom plate mold 4 is tightly attached to the bottom plate mold groove 5, and the top plate mold 14 and the water cooling pipe 17 are tightly attached.

[0020] Embodiment: When this device is in use, the supporting top plate mold 14 and bottom plate mold 4 are respectively fixedly installed on the bottom plate mold groove 5 and the pressing block 11 through the bottom plate mold fixing bolts 3 and the top plate mold fixing bolts 13.

[0021] When installing the top plate mold 14 and the bottom plate mold 4, it is necessary to coat the surfaces of the water cooler 16 and the electric heater 6 with a full layer of high-temperature heat conducting medium. During installation, the cooling plate 15 and the water cooler 16 are closely attached, and the heat conducting plate 7 and the electric heater 6 are closely attached to increase the heat conductivity.

[0022] During processing, the rubber is placed in the mold groove 8, and then the hydraulic device 19 is started to press the pressing block 11 downward. After the electric heater 6 is heated, the heat is transferred to the heat conducting plate 7 through the medium for heating. The heat conducting plate 7 transfers the heat to the mold groove 8 to heat the rubber inside. At the same time, it receives the pressure from the top plate mold 14, causing the rubber material to undergo a chemical reaction and the molecules to crosslink from linear to network, thus obtaining a product with applicable properties.

[0023] After pressing is completed, the electric heater 6 stops heating first. At the same time, cold water is injected into the water cooler 16 through the water cooling pipe 17 for cooling. The heat at the processing part of the top plate mold 14 enters the water cooler 16 through the cooling plate 15, and the heat is circulated away to achieve cooling.

[0024] After cooling, the top plate mold 14 shrinks to a certain extent, making it more convenient for demolding. After processing, the product remains in the mold groove 8, which is convenient for taking out.

[0025] After cooling for a period of time, the pressing block 11 is lifted by the hydraulic device 19 for demolding, and the product can be taken out from the mold groove 8.

[0026] If different products need to be processed, the corresponding bottom plate mold 4 and top plate mold 14 can be replaced, which is convenient and fast.

[0027] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A mold for producing a rubber film pressed product, comprising a base (1) and a top plate (20), characterized in that: A plurality of guide rods (9) are connected between the base (1) and the top plate (20); a bottom plate mold groove (5) is provided at the center of the top wall of the base (1); a bottom plate mold (4) is installed in the bottom plate mold groove (5); the bottom plate mold groove (5) and the bottom plate mold (4) are connected by a plurality of bottom plate mold fixing bolts (3); a bottom plate mold fixing bolt groove (2) is provided on the base (1) at the location of the bottom plate mold fixing bolt (3); an electric heater (6) is fixedly installed in the base (1) and at the center of the bottom plate mold groove (5); a heat conducting plate (7) is fixedly installed inside the bottom plate mold (4); a mold groove (8) is provided on the top wall of the bottom plate mold (4); a bottom plate mold (9) is fixedly installed in the center of the bottom wall of the top plate (20); A hydraulic press (19) is fixedly installed, the telescopic end of the hydraulic press (19) is connected to a pressure dividing plate (18), a pressure block (11) is fixedly installed at the bottom of the pressure dividing plate (18), a guide rod movable sleeve (10) is mounted around the pressure block (11) and on the guide rod (9), a water cooler (16) is fixedly installed at the center of the bottom wall of the pressure block (11), a top plate mold (14) is provided at the bottom of the pressure block (11), the top plate mold (14) and the pressure block (11) are fixedly connected by a top plate mold fixing bolt (13), a top plate mold fixing bolt hole (12) is opened on the pressure block (11) at the top plate mold fixing bolt (13), and a cooling plate (15) is installed on the top wall of the top plate mold (14).

2. A mold for producing a rubber film pressed product according to claim 1, characterized in that: The cooling plate (15) and the water cooler (16), as well as the bottom plate mold groove (5) and the heat conducting plate (7) are tightly connected by using a high-temperature heat conducting medium.

3. A mold for producing a rubber film pressed product according to claim 1, characterized in that: The water cooler (16) is externally connected to a water cooling pipe (17), and the water cooling pipe (17) is connected to a circulating cold water system.

4. A mold for producing a rubber film pressed product according to claim 1, characterized in that: The top plate mold (14) cooperates with the bottom plate mold (4).

5. A mold for producing a rubber film pressed product according to claim 3, characterized in that: The bottom plate mold (4) is tightly fitted to the bottom plate mold groove (5), and the top plate mold (14) is tightly fitted to the water cooling pipe (17).