Steel wire rope core belt surface rapid hot patching repair operation table

Abstract

The utility model provides a steel wire rope core belt surface rapid hot patching repair operation table, which relates to the technical field of steel wire rope core belt surface repair and comprises a lifting table, a base, a mounting frame, an upper vulcanizing plate and a lower vulcanizing plate, moving wheels are arranged at four corners of the bottom of the lifting table, a moving mechanism is arranged in the base, and a moving block is arranged on the moving mechanism. The bottom of the mounting frame is rotationally connected with the moving block, first air cylinders are arranged on the upper portion in the mounting frame, upper vulcanizing plates are arranged at the output ends of the multiple sets of first air cylinders, second air cylinders are arranged on the lower portion in the mounting frame, lower vulcanizing plates are arranged at the output ends of the multiple sets of second air cylinders, and a belt inlet groove matched with the channel in position is formed in the mounting frame; according to the utility model, the upper vulcanizing plate and the lower vulcanizing plate are mounted in the mounting frame through the first cylinder and the second cylinder, so that high-efficiency hot patching repair of the belt surface can be realized, and the mounting and dismounting operations of lifting and dismounting parts such as the vulcanizing plate, the vulcanizing beam, an upper fastening bolt and a power supply wiring during traditional hot patching of the belt surface are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of wire rope core belt surface repair, in particular to a quick hot repair operation table for wire rope core belt surface. Background Technique

[0002] The hot repair process of the wire rope core belt conveyor belt surface is very cumbersome and requires special equipment such as vulcanizing plates, pressing plates, vulcanizing beams, and pressing pumps. During operation, a bottom beam, a pressing plate, a heat insulation plate, and a vulcanizing plate are sequentially laid under the repaired belt surface, and a vulcanizing plate, a heat insulation plate, and an upper beam are laid above the damaged belt surface. Then, they are fixed by tightening with large bolts. Finally, power is supplied for heating and pressing. After the hot repair vulcanization is completed, they are removed and transported. The operation is very cumbersome, and these material equipment are very heavy, and there is a risk of injury when lifting and carrying equipment such as vulcanizing plates, vulcanizing beams, and pressing plates. Therefore, the utility model proposes a quick hot repair operation table for wire rope core belt surface to solve the deficiencies in the prior art. Content of the Utility Model

[0003] In view of the above problems, the purpose of the utility model is to provide a quick hot repair operation table for wire rope core belt surface. By installing the upper vulcanizing plate and the lower vulcanizing plate inside the installation frame by using the first cylinder and the second cylinder, high-efficiency belt surface hot repair can be realized, and the installation and disassembly operations of components such as lifting, removing the vulcanizing plate, vulcanizing beam, upper fastening bolts, and power wiring during traditional hot repair of the belt surface are reduced.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A quick hot repair operation table for wire rope core belt surface, comprising a lifting table, a base, an installation frame, an upper vulcanizing plate, and a lower vulcanizing plate. Moving wheels are provided at the four corners of the bottom of the lifting table, and brake pads are provided on the moving wheels. A base is provided above the lifting table. A moving mechanism is provided inside the base, and a moving block is provided on the moving mechanism. An installation frame is provided above the base. The bottom of the installation frame is rotatably connected to the moving block. A first cylinder is provided above the inside of the installation frame. There are multiple groups of the first cylinders, and the output ends of the multiple groups of first cylinders are provided with the upper vulcanizing plate. A second cylinder is provided below the inside of the installation frame. There are multiple groups of the second cylinders, and the output ends of the multiple groups of second cylinders are provided with the lower vulcanizing plate. A channel is formed between the upper vulcanizing plate and the lower vulcanizing plate. An inlet belt slot adapted to the position of the channel is provided on the installation frame.

[0006] Further improvement lies in that: the installation frame includes side plates, a back plate, a top plate, and a bottom plate. The side plates are symmetrically provided above the bottom plate, the top plate is provided above the side plates, and a back plate is provided on one side of the two side plates. The inlet belt slot is provided on the side plates.

[0007] A further improvement lies in that: an opening is provided on the symmetry plane of the back plate of the installation frame, wing plates are provided above and below the opening, a sliding groove is provided on the upper wing plate, a sealing plate is arranged in the sliding groove, a first magnetic sheet is provided on the side wall at the lower end of the sealing plate, and a second magnetic sheet adapted to the first magnetic sheet is arranged in the sliding groove.

[0008] A further improvement lies in that: the lifting platform includes a support plate and a third air cylinder. The third air cylinders are provided at the four corners above the support plate. The bottom of the base is connected to the output end of the third air cylinder, and the moving wheels are arranged at the four corners of the bottom of the support plate.

[0009] A further improvement lies in that: the moving mechanism includes a linear lead screw, a servo motor and a guide rod. The linear lead screw is rotatably arranged inside the base and is driven by the servo motor. A guide rod is arranged inside the base below the linear lead screw. A moving groove is provided at the top of the base. The lower end of the moving block passes through the moving groove and is threadedly connected to the linear lead screw, and the lower end of the moving block is slidably connected to the guide rod.

[0010] A further improvement lies in that: a telescopic limit pin is provided at the bottom of the bottom plate, a limit hole is provided on the moving block, a plurality of the limit holes are arranged in an annular array, and the lower end of the telescopic limit pin is inserted into the limit hole.

[0011] The beneficial effects of the present utility model are as follows: by installing the upper vulcanizing plate and the lower vulcanizing plate inside the installation frame by using the first air cylinder and the second air cylinder, the present utility model can realize high-efficiency hot patching repair of the belt surface, reducing the installation and disassembly operations of components such as lifting, removing the vulcanizing plate, vulcanizing beam, upper fastening bolts and power wiring during traditional hot patching of the belt surface, greatly reducing the workload and time cycle of vulcanizing hot patching; the structure of the present utility model can realize rapid movement by setting the moving wheels, improving the usability. By setting the lifting platform, height adjustment can be realized to adapt to the hot patching repair operation of belt surfaces with different installation heights. By setting the moving mechanism, the positions of the upper vulcanizing plate and the lower vulcanizing plate can be moved to realize hot patching repair of different positions on the belt surface, greatly improving the flexibility. Description of the Drawings

[0012] Figure 1 It is a front view schematic diagram of the structure of the present utility model;

[0013] Figure 2 It is a front view schematic diagram of the structure of the installation frame of the present utility model;

[0014] Figure 3 It is a schematic diagram of the working principle structure of the moving mechanism of the present utility model.

[0015] Wherein: 1. Lifting platform; 101. Support plate; 102. Third cylinder; 2. Base; 3. Installation frame; 301. Side plate; 302. Back plate; 303. Top plate; 304. Bottom plate; 4. Upper vulcanizing plate; 5. Lower vulcanizing plate; 6. Movable wheel; 7. Movable block; 8. First cylinder; 9. Second cylinder; 10. Belt inlet groove; 11. Opening; 12. Wing plate; 13. Sliding groove; 14. Sealing plate; 15. First magnetic sheet; 16. Second magnetic sheet; 17. Linear lead screw; 18. Servo motor; 19. Guide rod; 20. Telescopic limit pin; 21. Limit hole. Detailed implementation mode

[0016] To deepen the understanding of the present utility model, the following will further elaborate on the present utility model in combination with embodiments. These embodiments are only used to explain the present utility model and do not constitute a limitation to the protection scope of the present utility model.

[0017] According to Figures 1-3 As shown, this embodiment provides an operating table for rapid hot patching and repairing of a steel wire rope core belt surface, including a lifting platform 1, a base 2, an installation frame 3, an upper vulcanizing plate 4, and a lower vulcanizing plate 5. Movable wheels 6 are provided at the four corners of the bottom of the lifting platform 1, and brake pads are provided on the movable wheels 6. A base 2 is provided above the lifting platform 1. A moving mechanism is provided inside the base 2, and a movable block 7 is provided on the moving mechanism. An installation frame 3 is provided above the base 2. The bottom of the installation frame 3 is rotatably connected to the movable block 7. A first cylinder 8 is provided above the interior of the installation frame 3, and multiple groups of the first cylinders 8 are provided. The output ends of the multiple groups of the first cylinders 8 are provided with the upper vulcanizing plate 4. A second cylinder 9 is provided below the interior of the installation frame 3, and multiple groups of the second cylinders 9 are provided. The output ends of the multiple groups of the second cylinders 9 are provided with the lower vulcanizing plate 5. A channel is formed between the upper vulcanizing plate 4 and the lower vulcanizing plate 5. A belt inlet groove 10 adapted to the position of the channel is provided on the installation frame 3.

[0018] When the operating table for rapid hot patching and repairing of the steel wire rope core belt surface of the present utility model performs hot patching and repairing of the belt surface, first move the structure of the present utility model to the position of the belt surface to be repaired, and then adjust the position of the installation frame 3 on the lifting platform 1 according to the installation of the belt surface, so that the position of the belt inlet groove 10 is adapted to the installation height of the belt surface. Then move the installation frame 3 towards the belt surface side until the belt surface to be repaired completely enters the interior of the installation frame 3. At this time, start the first cylinder 8 and the second cylinder 9 to drive the upper vulcanizing plate 4 and the lower vulcanizing plate 5 to move respectively, and then clamp the belt surface in the middle, and then perform pressing and power-on heating to carry out hot patching.

[0019] The installation frame 3 includes side plates 301, a back plate 302, a top plate 303 and a bottom plate 304. Symmetric side plates 301 are provided above the bottom plate 304, a top plate 303 is provided above the side plates 301, and a back plate 302 is provided on one side of the two side plates 301. The tape inlet groove 11 is provided on the side plate 301. An opening 11 is provided on the symmetry plane of the back plate 302 of the installation frame 3. Wing plates 12 are provided above and below the opening 11. A sliding groove 13 is provided on the upper wing plate 12. A sealing plate 14 is provided in the sliding groove 13. A first magnetic sheet 15 is provided on the side wall of the lower end of the sealing plate 14. A second magnetic sheet 16 adapted to the first magnetic sheet 15 is provided in the sliding groove 13. The utility model can seal the opening 11 by providing wing plates 12 at the opening 11 and providing a sealing plate 14 in the sliding groove 13 on the wing plates 12, preventing dust from entering the interior of the installation frame 3 and causing pollution to the vulcanized surfaces of the upper vulcanizing plate 4 and the lower vulcanizing plate 5. After the first magnetic sheet 15 and the second magnetic sheet 16 are magnetically adsorbed, the sealing plate 14 slid to a high position can be fixed in position, so that the opening 11 is exposed without affecting the normal entry of the tape surface into the interior of the installation frame 3 for hot repair operation.

[0020] The lifting table 1 includes a support plate 101 and a third cylinder 102. The third cylinders 102 are provided at the four corners above the support plate 101. The bottom of the base 2 is connected to the output ends of the third cylinders 102. The moving wheels 6 are provided at the four corners of the bottom of the support plate 101. Starting the third cylinder 102 can adjust the height of the structural components installed at the output end of the third cylinder 102.

[0021] The moving mechanism includes a linear lead screw 17, a servo motor 18 and a guide rod 19. The linear lead screw 17 is rotatably provided inside the base 2. The linear lead screw 17 is driven by the servo motor 18. A guide rod 19 is provided inside the base 2 below the linear lead screw 17. A moving groove is provided at the top of the base 2. The lower end of the moving block 7 passes through the moving groove and is threadedly connected to the linear lead screw 17, and the lower end of the moving block 7 is slidably connected to the guide rod 19. By starting the servo motor 18, the linear lead screw 17 can be driven to rotate, so that the moving block 7 moves on the linear lead screw 17, and the guide rod 19 guides and limits the moving block 7 during the moving process.

[0022] A telescopic limit pin 20 is provided at the bottom of the bottom plate 304. A limit hole 21 is provided on the moving block 7. A plurality of the limit holes 21 are arranged in an annular array. The lower end of the telescopic limit pin 20 is inserted into the limit hole 21. By rotatably installing the mounting frame 3 on the moving block 7, the mounting frame 3 of the present utility model can be rotated at an angle, and the internal hot patch repair structure can perform hot patch repair operations on belt surfaces with various installation forms. After the angle is adjusted, the mounting frame 3 can be limited by inserting the telescopic limit pin 20 into the limit hole 21 at the corresponding position to prevent further rotation.

[0023] By installing the upper vulcanizing plate 4 and the lower vulcanizing plate 5 inside the mounting frame 3 by using the first cylinder 8 and the second cylinder 9, the present utility model can achieve high-efficiency hot patch repair of the belt surface, reducing the installation and disassembly operations of components such as lifting, removing the vulcanizing plate, vulcanizing beam, upper fastening bolts, and power wiring during traditional hot patch repair of the belt surface, greatly reducing the workload and time cycle of vulcanization hot patch repair; the structure of the present utility model can achieve rapid movement by setting the moving wheels 6, improving the convenience of use. By setting the lifting platform 1, height adjustment can be achieved to adapt to the hot patch repair operations of belt surfaces with different installation heights. By setting the moving mechanism, the positions of the upper vulcanizing plate 4 and the lower vulcanizing plate 5 can be moved to achieve hot patch repair of different positions on the belt surface, greatly improving the flexibility.

[0024] The above shows and describes the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. Rapid hot patching and repairing operation table for steel wire core belt surface, characterized by: The invention comprises a lifting platform (1), a base (2), a mounting frame (3), an upper vulcanizing plate (4) and a lower vulcanizing plate (5); the lifting platform (1) is provided with moving wheels (6) at the four corners of the bottom, and the moving wheels (6) are provided with brake pads; the lifting platform (1) is provided with a base (2) above, a moving mechanism is provided inside the base (2), and a moving block (7) is provided on the moving mechanism; the base (2) is provided with a mounting frame (3) above, and the bottom of the mounting frame (3) is rotatably connected to the moving block (7); A first cylinder (8) is provided at the upper part of the mounting frame (3), and the first cylinder (8) is provided with a plurality of groups, and an upper vulcanization plate (4) is provided at the output end of the plurality of groups of the first cylinder (8). A second cylinder (9) is provided at the lower part of the mounting frame (3), and the second cylinder (9) is provided with a plurality of groups, and a lower vulcanization plate (5) is provided at the output end of the plurality of groups of the second cylinder (9). A channel is formed between the upper vulcanization plate (4) and the lower vulcanization plate (5), and a belt feeding groove (10) adapted to the position of the channel is provided on the mounting frame (3).

2. The steel wire rope core belt surface rapid hot patching and repairing operation table according to claim 1 is characterized by: The mounting frame (3) comprises a side plate (301), a back plate (302), a top plate (303) and a bottom plate (304); the side plates (301) are symmetrically arranged above the bottom plate (304); the top plate (303) is arranged above the side plates (301); a back plate (302) is arranged on one side of the two side plates (301); and the belt feed slot (10) is arranged on the side plates (301).

3. The steel cord belt surface rapid hot patching and repairing operation table according to claim 2 is characterized by: An opening (11) is provided on the symmetrical surface of the back plate (302) on the mounting frame (3), and wing plates (12) are provided above and below the opening (11), a sliding groove (13) is provided on the upper wing plate (12), a sealing plate (14) is provided in the sliding groove (13), a first magnetic plate (15) is provided on the side wall at the lower end of the sealing plate (14), and a second magnetic plate (16) adapted to the first magnetic plate (15) is provided in the sliding groove (13).

4. The steel cord belt surface rapid hot patching and repairing operation table according to claim 1 is characterized by: The lifting platform (1) comprises a support plate (101) and a third cylinder (102); the third cylinder (102) is arranged at the four corners above the support plate (101); the bottom of the base (2) is connected to the output end of the third cylinder (102); and the moving wheels (6) are arranged at the four corners of the bottom of the support plate (101).

5. The steel cord belt surface rapid hot patching and repairing operation table according to claim 1 is characterized by: The moving mechanism comprises a linear screw (17), a servo motor (18) and a guide rod (19); a linear screw (17) is rotatably arranged inside the base (2); the linear screw (17) is driven by the servo motor (18); a guide rod (19) is arranged inside the base (2) below the linear screw (17); a moving groove is arranged at the top of the base (2); the lower end of the moving block (7) passes through the moving groove and is threadedly connected to the linear screw (17); and the lower end of the moving block (7) is slidably connected to the guide rod (19).

6. The steel cord belt surface rapid hot patching and repairing operation table according to claim 2 is characterized by: A telescopic limit pin (20) is provided at the bottom of the base plate (304), a limit hole (21) is provided on the moving block (7), a plurality of the limit holes (21) are provided in a circular array, and the lower end of the telescopic limit pin (20) is plugged into the limit hole (21).

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