Arrangement structure of electric parts of electric vehicle
By adding linings inside the windshield in the electric vehicle and reasonably laying the electrical devices, matching the limit clamp to fix the lines, and using the air outlet of the front inner mud plate to introduce flowing wind, the problem of chaotic layout of electric vehicle electrical devices is solved, the maintenance efficiency and heat dissipation effect are improved, and safety hazards and failure risks are reduced.
Patent Information
- Application Number
- CN202422118454.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The electrical components in existing electric vehicles are arranged in a mess, resulting in inconvenient maintenance, electrical failures and spontaneous combustion risks, and poor heat dissipation effect, which affects safety.
A layout structure for electrical devices of electric vehicles is designed. By adding a lid inside the inner windshield, and the position of electrical devices is reasonably distributed on the lid, and the limit clamps are used to fix the line, and the air outlet of the front inner mud plate is used to guide the flowing air to facilitate the heat dissipation of electrical devices.
The compact layout of electrical devices is achieved, safety hazards are reduced, maintenance efficiency is improved, and the risk of failure caused by high temperatures is reduced through air conduction.
Smart Images

Figure CN222988296U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric vehicles, in particular to an electric appliance component layout structure of an electric vehicle. Background Art
[0002] With the rapid expansion of the electric vehicle market and the increasing improvement of consumers' requirements for product quality, the existing installation and layout methods are difficult to meet the market demand and safety standards.
[0003] First of all, the disorder of the internal wiring harness of electric vehicles is a common problem. These wiring harnesses are intricate and complex. Not only do they lack a unified layout plan, but they are often randomly fixed in various corners of the vehicle body due to design defects or installation negligence, and are simply bundled with a large number of cable ties on the nearby iron parts.
[0004] The above-mentioned method not only affects the aesthetics inside the vehicle, but more importantly, it brings great inconvenience to the maintenance and inspection of the wiring harness. Once a vehicle breaks down and the wiring needs to be checked, maintenance personnel often need to spend a lot of time sorting out these intricate wiring harnesses, greatly reducing the maintenance efficiency. Secondly, the relative displacement phenomenon between electrical components is also a safety hazard that cannot be ignored. During the driving of an electric vehicle, especially on bumpy roads or sharp turns, the relative displacement between electrical components may cause the wiring harness to be squeezed, stretched or rubbed, thereby triggering electrical faults such as short circuits and open circuits. More seriously, this kind of friction may also generate sparks, increasing the risk of vehicle spontaneous combustion.
[0005] In addition, the random arrangement and connection of electrical components are not conducive to the heat dissipation of the electrical components themselves, and may even pose a threat to the safety of the driver during high-temperature driving.
[0006] In order to improve this situation and enhance the safety of electric vehicle products, it is urgent to develop a heat-dissipating electric appliance component layout structure for electric vehicles. Summary of the Utility Model
[0007] The applicant of the present invention aims at the above-mentioned disadvantages in the existing production technology, and provides an electric appliance component layout structure for an electric vehicle, so as to reasonably arrange the installation structure of the electric appliance components of the electric vehicle and facilitate the heat dissipation of the electric appliance components during driving.
[0008] The technical solution adopted by the present utility model is as follows: An electric vehicle electrical component layout structure includes an inner windshield, a front panel assembly, and a front inner mudguard; a lining is added inside the inner windshield, and the lining is located between the front panel assembly and the inner windshield and above the front inner mudguard. A frame vertical pipe is arranged at the rear side of the lining, and the frame vertical pipe is assembled and connected with the lining; the windward surface of the front inner mudguard is inclined, and an air outlet is arranged at the top of the front inner mudguard, and the air outlet faces the lining, and the flowing air moves towards the lining after passing through the air outlet; further included is: the main wire harness assembly of the electric vehicle, and the main wire harness assembly passes through the back end of the lining to form multiple branch circuits, and the multiple branch circuits are respectively plugged into corresponding electrical components, and a limit clip is arranged in a matching manner on the circuit where each branch circuit is plugged into the corresponding electrical component.
[0009] As a further improvement of the above technical solution:
[0010] In one embodiment, an outlet for the main wire harness assembly to pass through is arranged on the lining, and at least one branch circuit limiting member is arranged at a side position of the outlet; the branch circuit is plugged into the corresponding electrical component after passing through the branch circuit limiting member.
[0011] In one embodiment, a frame bracket is integrally connected to the pipe body of the frame vertical pipe, and a middle mounting point corresponding to the frame bracket is arranged at the center position of the lining; the lining and the frame vertical pipe are fixedly installed through the middle mounting point and the frame bracket.
[0012] Preferably, the middle mounting point and the frame bracket are fixed through a connecting fitting.
[0013] More preferably, the connecting fitting is a bolt structure.
[0014] In one embodiment, the lining is fixedly assembled on the inner windshield through a plurality of mounting points.
[0015] Preferably, the structure of the lining is: including a lining main body, and a first mounting point, a second mounting point, a third mounting point, and a fourth mounting point are respectively arranged at the four corner positions of the lining main body; the lining main body is fixedly assembled with the inner windshield through the first mounting point, the second mounting point, the third mounting point, and the fourth mounting point to form a closed cavity.
[0016] Preferably, a reserved high - configuration mounting point is arranged on the lining main body, and the reserved high - configuration mounting point is used for installing electrical components of a higher - level configuration during subsequent configuration upgrades.
[0017] Preferably, a GPS module, a VCU module, and a converter module are respectively and independently arranged on the lining main body.
[0018] More preferably, the circuit structure of the GPS module is as follows: the branch circuit for the GPS module on the main wire harness assembly passes through the first limit clip and the second limit clip in sequence and then is plugged into the GPS module; the circuit structure of the VCU module is as follows: the branch circuit for the VCU module on the main wire harness assembly passes through the third limit clip and then is plugged into the VCU module; the circuit structure of the converter module is as follows: the branch circuit for the converter module on the main wire harness assembly passes through the fourth limit clip and then is plugged into the converter module.
[0019] The beneficial effects of the present utility model are as follows:
[0020] The structure of the present utility model is compact. A lining structure is added inside the inner windshield, and the positions of electrical components are reasonably distributed on the lining body. The circuit is fixed in cooperation with the limit clips, solving the problem of disorderly installation of electrical components and reducing potential safety hazards. Moreover, during driving, the flowing air is introduced through the upper opening of the front inner mudguard, taking away the heat of each electrical component, facilitating the heat dissipation of the electrical components and reducing the risk of failures caused by high temperature of the electrical components;
[0021] The present utility model also has the following advantages:
[0022] The electrical components of the present utility model are integrally arranged on the lining structure, integrating the installation positions of the electrical components at the front part of the electric vehicle, improving the convenience of maintenance and the inspection and maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall layout structure of the electrical components of the present utility model.
[0024] Figure 2 It is a schematic diagram of the lining structure of the present utility model.
[0025] Figure 3 It is a schematic diagram of the cooperative assembly between the lining and the inner windshield of the present utility model.
[0026] Figure 4 It is a schematic diagram of the screw connection points between the lining and the vehicle frame of the present utility model.
[0027] Figure 5 It is a schematic diagram of the heat dissipation air flow direction of the present utility model in the driving state.
[0028] Wherein: 1. Lining; 2. GPS module; 3. VCU module; 4. Converter module; 5. Reserved high - configuration installation points; 6. Main wire harness assembly; 7. Inner windshield; 8. Vehicle frame vertical pipe; 9. First installation point; 10. Second installation point; 11. Third installation point; 12. Fourth installation point; 13. Middle installation point; 14. Connection fitting; 15. Vehicle frame bracket; 16. Front panel assembly; 17. Front inner mudguard.
[0029] 201. First limit clip; 202. Second limit clip;
[0030] 301. Third limit clip;
[0031] 401. Fourth limit clip. Detailed implementation manners
[0032] The following will describe the detailed implementation manners of the present utility model with reference to the accompanying drawings.
[0033] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant accompanying drawings. Preferred embodiments of the present utility model are shown in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided so that the understanding of the disclosure of the present utility model is more thorough and comprehensive.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0035] In the case of using "including", "having", and "comprising" described herein, unless a clear limiting term is used, such as "only", "consisting of", etc., another component can also be added. Unless otherwise mentioned, terms in the singular form can include the plural form and should not be construed as having a quantity of one.
[0036] It should be understood that although terms such as "first" and "second" can be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, without departing from the scope of the present utility model, the first element can be called the second element, and similarly, the second element can be called the first element.
[0037] In addition, the drawings are not drawn to a 1:1 scale, and the relative sizes of the various elements are only drawn by way of example in the drawings and not necessarily to the true scale.
[0038] As Figures 1 to 5, which shows the layout structure of electric vehicle electrical components in an embodiment of the present utility model, including an inner windshield 7, a front panel assembly 16, and a front inner mudguard 17; a lining 1 is added inside the inner windshield 7, and the lining 1 is located between the front panel assembly 16 and the inner windshield 7 and above the front inner mudguard 17. A frame vertical pipe 8 is arranged at the rear side of the lining 1, and the frame vertical pipe 8 is assembled and connected with the lining 1; the windward surface of the front inner mudguard 17 is inclined, and an air outlet is arranged at the top of the front inner mudguard 17, and the air outlet faces the lining 1. The flowing air moves towards the lining 1 after passing through the air outlet; further included is: a main wire harness assembly 6 of the electric vehicle. The main wire harness assembly 6 passes through the back end of the lining 1 to form multiple branch circuits, and the multiple branch circuits are respectively plugged into corresponding electrical components, and limit clips are arranged in a matching manner on the circuits where each branch circuit is plugged into the corresponding electrical component.
[0039] In this embodiment, an outlet for the main wire harness assembly 6 to pass through is arranged on the lining 1, and at least one branch circuit limiting member is arranged at the side position of the outlet; the branch circuit is plugged into the corresponding electrical component after passing through the branch circuit limiting member.
[0040] In this embodiment, a frame bracket 15 is integrally connected to the pipe body of the frame vertical pipe 8, and a middle mounting point 13 corresponding to the frame bracket 15 is arranged at the central position of the lining 1; the lining 1 and the frame vertical pipe 8 are fixedly installed through the middle mounting point 13 and the frame bracket 15;
[0041] Further, the middle mounting point 13 and the frame bracket 15 are fixed through a connecting fitting 14 added;
[0042] Furthermore, the connecting fitting 14 can be selected as a bolt structure.
[0043] In this embodiment, the lining 1 is fixedly assembled on the inner windshield 7 through multiple mounting points;
[0044] Further, the structure of the lining 1 is: including a lining main body, and first mounting points 9, second mounting points 10, third mounting points 11, and fourth mounting points 12 are respectively arranged at the four corner positions of the lining main body; the lining main body is fixedly assembled with the inner windshield 7 through the first mounting points 9, second mounting points 10, third mounting points 11, and fourth mounting points 12 to form a closed cavity;
[0045] Further, a GPS module 2, a VCU module 3, and a converter module 4 are respectively and independently arranged on the lining main body;
[0046] Furthermore, the circuit structure of the GPS module 2 is as follows: the branch circuit for the GPS module 2 on the main wire harness assembly 6 passes through the first limit clip 201 and the second limit clip 202 in sequence and then is plugged into the GPS module 2; the circuit structure of the VCU module 3 is as follows: the branch circuit for the VCU module 3 on the main wire harness assembly 6 passes through the third limit clip 301 and then is plugged into the VCU module 3; the circuit structure of the converter module 4 is as follows: the branch circuit for the converter module 4 on the main wire harness assembly 6 passes through the fourth limit clip 401 and then is plugged into the converter module 4.
[0047] In this embodiment, a reserved high - configuration installation point 5 is further provided on the inner lining main body, and the reserved high - configuration installation point 5 is used for installing electrical components of a higher - level configuration during subsequent configuration upgrades.
[0048] In actual operation, the heat dissipation principle of the present utility model is as follows:
[0049] As Figure 5 shown, during driving, the flowing wind is introduced from the upper - end opening of the front inner fender 17, passes through the headlight assembly and the inner windshield 7, and then is discharged from the upper - side opening, taking away the heat of each electrical component located on the inner lining 1. Compared with the original scattered installation of electrical components, some of the original electrical components were installed in corners and could not dissipate heat effectively. The present utility model arranges each electrical component centrally, ensuring that the heat energy dissipated by each electrical component can be quickly and effectively discharged through the channel, improving the electrical safety.
[0050] The structure of the present utility model is reasonable. The integrated arrangement of each electrical component facilitates maintenance, and during driving, it is also convenient for the flowing wind to take away the heat of each electrical component on the inner lining 1, preventing electrical failures caused by high temperatures.
[0051] The technical features of the above - described embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above - described embodiments are described. However, as long as the combinations of these technical features do not conflict, they should be considered as falling within the scope described in this specification.
[0052] The above - described embodiments only express the implementation manners of the present utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.
Claims
1. An electric vehicle electrical device arrangement structure, characterized in that: include: An inner windshield (7), a front panel assembly (16) and a front inner mud plate (17); An inner lining (1) is added inside the inner windshield (7), the inner lining (1) is located between the front panel assembly (16) and the inner windshield (7) and above the front inner mud plate (17), a frame riser (8) is arranged on the rear side of the inner lining (1), and the frame riser (8) and the inner lining (1) are assembled and connected; The windward surface of the front inner mud plate (17) is inclined, and an air outlet is arranged at the top of the front inner mud plate (17), the air outlet faces the inner lining (1), and the flowing wind moves toward the inner lining (1) after passing through the air outlet; It also includes: a main wiring harness assembly (6) of the electric vehicle, the main wiring harness assembly (6) passes through the back end of the lining (1) to form a plurality of branch lines, the plurality of branch lines are respectively plugged into corresponding electrical components, and a limiting clip is matched with the line where each branch line is plugged into the corresponding electrical component.
2. The electric vehicle electrical device arrangement structure according to claim 1, characterized in that: The inner lining (1) is provided with a wire outlet for the main wire harness assembly (6) to pass through, and at least one branch line stopper is provided on the side of the wire outlet; the branch line is plugged into the corresponding electrical component after passing through the branch line stopper.
3. The electric vehicle electrical device arrangement structure according to claim 1, characterized in that: The frame stand pipe (8) is provided with an integrally connected frame bracket (15), and the center position of the lining (1) is provided with a middle installation point (13) corresponding to and matching the frame bracket (15); The inner liner (1) and the frame standpipe (8) are fixedly mounted on the frame bracket (15) via a middle mounting point (13).
4. The electric vehicle electrical device arrangement structure as claimed in claim 3, characterized in that: The middle installation point (13) and the frame bracket (15) are fixed by adding a connecting assembly part (14).
5. The electric vehicle electrical device arrangement structure according to claim 1, characterized in that: The inner lining (1) is fixedly mounted on the inner windshield (7) via a plurality of mounting points; The structure of the lining (1) is as follows: it comprises a lining body, and a first mounting point (9), a second mounting point (10), a third mounting point (11) and a fourth mounting point (12) are respectively arranged at four corners of the lining body; The lining body is fixedly assembled with the inner windshield (7) through a first installation point (9), a second installation point (10), a third installation point (11) and a fourth installation point (12) to form a closed cavity.
6. The electric vehicle electrical device arrangement structure as claimed in claim 5, characterized in that: The lining body is independently provided with a GPS module (2), a VCU module (3) and a converter module (4).
7. The electric vehicle electrical device arrangement structure as claimed in claim 6, characterized in that: The circuit structure of the GPS module (2) is as follows: a branch circuit for the GPS module (2) on the main wiring harness assembly (6) passes through a first limiting clamp (201) and a second limiting clamp (202) in sequence and is then plugged into the GPS module (2).
8. The electric vehicle electrical device arrangement structure as claimed in claim 6, characterized in that: The circuit structure of the VCU module (3) is as follows: a branch circuit for the VCU module (3) on the main wiring harness assembly (6) passes through a third limiting clamp (301) and is then plugged into the VCU module (3).
9. The electric vehicle electrical component arrangement structure as claimed in claim 6, characterized in that: The circuit structure of the converter module (4) is as follows: a branch circuit for the converter module (4) on the main wiring harness assembly (6) passes through a fourth limiting clamp (401) and is then plugged into the converter module (4).
10. The electric vehicle electrical device arrangement structure as claimed in claim 5, characterized in that: The lining body is also provided with reserved high-configuration installation points (5), and the reserved high-configuration installation points (5) are used for installing electrical components of a higher configuration in subsequent configuration upgrades.