Assembling-free quick-mounting integrated pump handle

By designing the assembly-free and fastener quick-install integrated pump handle, and using the combined structure of the installation groove and fastener, the problems of cumbersome installation and inefficiency in the prior art are solved, a fast and simple installation process is achieved, and the installation efficiency and part management convenience are improved.

CN222988330UActive Publication Date: 2025-06-17TIANJIN SUPERMAN TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421616134.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-06-17
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The installation process of existing electric vehicle integrated pump handles is cumbersome, requiring multiple parts to be installed separately, resulting in inefficient installation efficiency and difficult management.

Method used

An assembly-free quick-install integrated pump handle is designed. By setting the installation groove and fastener on the first half shell and fixing member, the handlebar tube can be directly penetrated into the installation groove, and the size of the installation groove is adjusted through the fastener to clamp the handlebar tube, achieving rapid installation.

Benefits of technology

It simplifies the installation process, is simple and fast to operate, greatly improves installation efficiency, and can assemble multiple parts together at the factory for easy transportation and management.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222988330U_ABST
    Figure CN222988330U_ABST
Patent Text Reader

Abstract

The utility model provides an assembly-free fast installation integrated pump handle which comprises a first half shell, an oil cup, a brake handle, a fixing piece, a fastening piece, a second half shell and a grip, and the first half shell is provided with a first half groove; the oil cup is integrally connected with the first half shell; the fixing piece is provided with a second half groove, the first half groove and the second half groove are matched to form a mounting groove, and the handlebar tube is suitable for penetrating into the mounting groove; one end of the fixing piece is a fixed end, the other end of the fixing piece is a movable end, the fixed end is connected with the first half shell, and the movable end and the first half shell are arranged at intervals; the fastening piece penetrates from the outer side of the first half shell and penetrates through the first half shell to be connected with the movable end of the fixing piece, so that the fixing piece and the first half shell clamp or loosen the handlebar tube; and the second half shell is connected with the first half shell. The assembly-free rapid installation integrated pump handle is more convenient to transport, manage and install.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of electric vehicle parts, and particularly relates to a quick-installation integrated pump handle that requires no assembly. Background Art

[0002] As an important part of an electric vehicle, the electric vehicle handle usually consists of a combination switch, a grip, and a brake lever. The combination switch has multiple control functions, including horn warning, double-flash light control, position light, high and low beam adjustment, left and right turn signal control. The grip and the brake lever are arranged beside the combination switch. The grip is mainly used for the operator to hold and control the output of the power source of the electric vehicle and control the start and stop of the vehicle. The brake lever is mainly used to cut off the motor signal and simultaneously brake the wheels. The commonly used brake levers are drum brakes and disc brakes. The disc brake uses hydraulic oil to pressurize the brake pads to brake the wheels. The hydraulic oil is arranged in an oil cup, and the oil cup is integrally or separately arranged with the handle.

[0003] The combination switch on the existing integrated pump handle usually includes a first half shell, a second half shell, an oil cup, and an operation switch. The oil cup is integrally connected to the first half shell, and the operation button is arranged on the second half shell. When installing the handle, first, the first half shell is abutted against one side of the handlebar tube, and an arc-shaped fixing piece is abutted against the other side of the handlebar tube. Then, the arc-shaped fixing piece is fixedly connected to the first half shell through two screws, so as to install the first half shell onto the handlebar tube. After that, the second half shell needs to be aligned with the first half shell and fixed with screws to complete the installation of the handle.

[0004] For the product supplier, in order to enable the customer to directly install, each part needs to be separately bulk-packed and given to the user customer. Each part is very scattered, which is not convenient for transportation and management. And for the user customer, they also need to separately manage each part and manually install each part onto the handlebar tube one by one. The installation process is cumbersome and the installation efficiency is low. Summary of the Utility Model

[0005] The utility model provides a quick-installation integrated pump handle that requires no assembly, aiming to solve the technical problems raised in the above background art.

[0006] To achieve the above object, the technical solution adopted by the utility model is: to provide a quick-installation integrated pump handle that requires no assembly, including:

[0007] A first half shell, provided with a first half groove;

[0008] An oil cup, integrally connected to the first half shell;

[0009] A brake lever, connected to the first half shell;

[0010] A fixing member is provided with a second half groove. The first half groove and the second half groove cooperate to form an installation groove, and the handlebar tube is adapted to penetrate into the installation groove. One end of the fixing member is a fixed end, and the other end is a movable end. The fixed end is connected to the first half shell, and the movable end is spaced from the first half shell.

[0011] A fastener penetrates from the outside of the first half shell and passes through the first half shell to be connected to the movable end of the fixing member, used to adjust the distance between the movable end and the first half shell, and further adjust the size of the installation groove so that the fixing member clamps or loosens the handlebar tube with the first half shell.

[0012] A second half shell is connected to the first half shell, and a plurality of operation switches are provided on the second half shell; and

[0013] A grip is connected to the first half shell and the second half shell.

[0014] In a possible implementation manner of the quick-installation integrated pump handle without assembly provided by the present invention, the fixed end of the fixing member is integrally connected to the first half shell.

[0015] In a possible implementation manner of the quick-installation integrated pump handle without assembly provided by the present invention, a first connection hole is provided on the first half shell, a second connection hole is provided on the movable end of the fixing member, and the fixing member passes through the first connection hole and penetrates into the second connection hole to be connected to the fixing member.

[0016] In a possible implementation manner of the quick-installation integrated pump handle without assembly provided by the present invention, the first connection hole is a light hole, the second connection hole is a threaded hole, the fixing member is a bolt, and the fixing member passes through the first connection hole from the outside of the first half shell and is threadedly connected to the second connection hole.

[0017] In a possible implementation manner of the quick-installation integrated pump handle without assembly provided by the present invention, a positioning component is further provided on the first half shell. The positioning component is connected to the first half shell and is adapted to be clamped with a preset position on the handlebar tube.

[0018] In a possible implementation manner of the quick-installation integrated pump handle without assembly provided by the present invention, an installation hole is formed on the first half shell, and the positioning component includes:

[0019] A positioning rod is slidably arranged in the installation hole. The positioning rod is adapted to protrude from the inner side of the first half shell and be clamped with a positioning hole formed at a preset position on the handlebar tube.

[0020] A spring is arranged in the installation hole and is connected to the positioning rod; and

[0021] The plug is provided on the side of the spring facing away from the positioning rod and is connected to the mounting hole.

[0022] In a possible implementation manner of the quick-installation integrated pump handle without assembly provided by the present utility model, the mounting hole communicates with the first half groove.

[0023] The beneficial effects of the quick-installation integrated pump handle without assembly provided by the present utility model are as follows: Compared with the prior art, the quick-installation integrated pump handle without assembly provided by the present utility model can assemble the second half shell, the first half shell, the brake lever, the grip, the fixing member and the fastening member together at the time of leaving the factory, which is more convenient for transportation and management; during installation, only need to insert the handlebar tube into the installation groove, and then, by means of the fastening member, reduce the distance between the movable end of the fixing member and the first half shell, thereby reducing the installation groove and clamping the handlebar tube, and the installation of the handle is completed. The operation is simple, convenient and fast, and the installation efficiency is greatly improved. Description of the Drawings

[0024] Figure 1 It is a three-dimensional structure schematic diagram of the quick-installation integrated pump handle without assembly provided by the embodiment of the present utility model;

[0025] Figure 2 It is a three-dimensional structure schematic diagram of the quick-installation integrated pump handle without assembly provided by the embodiment of the present utility model after removing the second half shell;

[0026] Figure 3 It is a front view structure schematic diagram of the quick-installation integrated pump handle without assembly provided by the embodiment of the present utility model after removing the second half shell;

[0027] Figure 4 It is along Figure 3 The sectional view taken along the line A-A in

[0028] Figure 5 It is along Figure 3 The sectional view taken along the line B-B in

[0029] Description of the Reference Numerals:

[0030] 11. The first half shell; 12. The oil cup; 13. The brake lever; 14. The fixing member;

[0031] 15. The fastening member; 21. The second half shell; 22. The operation switch; 30. The grip;

[0032] 41. The plug; 42. The spring; 43. The positioning rod. Detailed Embodiment

[0033] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model more clear and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0034] Next, the technical solutions in the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The description of at least one exemplary embodiment below is actually only illustrative and in no way limits the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.

[0035] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments of the present application. As used herein, unless otherwise clearly specified in the context, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or their combinations.

[0036] Unless otherwise specifically stated, the relative arrangements of the components and steps, numerical expressions and values described in these embodiments do not limit the scope of the present application. At the same time, it should be understood that for the sake of convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods and devices should be regarded as part of the specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0037] In the description of the present application, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, back, top, bottom, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom", etc. is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description. Without contrary explanation, these orientation words do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present application; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0038] For the sake of convenience in description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "upper...", etc. can be used here to describe the spatial positional relationship between a device or feature shown in the figure and other devices or features. It should be understood that the spatial relative terms are intended to cover different orientations in use or operation in addition to the orientation described in the figure for the device. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned as "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways, and corresponding interpretations should be made for the spatial relative descriptions used here.

[0039] In addition, it should be noted that using words such as "first", "second", etc. to limit components is only for the convenience of distinguishing the corresponding components. Without otherwise stated, the above words have no special meaning. Therefore, it should not be construed as a limitation on the protection scope of the present application.

[0040] Please refer to Figures 1 to 5, the quick - installation integrated pump handle provided by the present utility model will be described now. The quick - installation integrated pump handle without assembly includes a first half - shell 11, an oil cup 12, a brake lever 13, a fixing member 14, a fastening member 15, a second half - shell 21, and a grip 30. The first half - shell 11 is provided with a first half - groove; the oil cup 12 is integrally connected to the first half - shell 11; the brake lever 13 is connected to the first half - shell 11; the fixing member 14 is provided with a second half - groove, and the first half - groove and the second half - groove cooperate to form an installation groove, and the handlebar tube is adapted to pass through the installation groove. One end of the fixing member 14 is a fixed end, and the other end is a movable end. The fixed end is connected to the first half - shell 11, and the movable end is spaced from the first half - shell 11. The fastening member 15 passes through from the outside of the first half - shell 11 and is connected to the movable end of the fixing member 14 to adjust the distance between the movable end and the first half - shell 11, thereby adjusting the size of the installation groove to clamp or loosen the handlebar tube between the fixing member 14 and the first half - shell 11. The second half - shell 21 is connected to the first half - shell 11, and a plurality of operation switches 22 are provided on the second half - shell 21. The grip 30 is connected to the first half - shell 11 and the second half - shell 21.

[0041] It should be noted that the integrated pump handle further includes necessary parts such as Hall elements that are also present in existing handles.

[0042] The beneficial effects of the quick - installation integrated pump handle without assembly provided by the present utility model are as follows: Compared with the prior art, for the quick - installation integrated pump handle without assembly provided by the present utility model, when leaving the factory, the second half - shell 21, the first half - shell 11, the brake lever 13, the grip 30, the fixing member 14, and the fastening member 15 can be assembled together, which is more convenient for transportation and management. During installation, only need to pass the handlebar tube through the installation groove, and then, by the fastening member 15, reduce the distance between the movable end of the fixing member 14 and the first half - shell 11, thereby reducing the installation groove and clamping the handlebar tube, and the installation of the handle is completed. The operation is simple, convenient and fast, greatly improving the installation efficiency.

[0043] As Figure 2 and Figure 4 shown, in a specific implementation manner of the quick - installation integrated pump handle without assembly provided by the embodiment of the present utility model, the fixed end of the fixing member 14 is integrally connected to the first half - shell 11 to improve the integrity of the parts and facilitate production and manufacturing.

[0044] As Figure 2 and Figure 4 shown, in a specific implementation manner of the quick - installation integrated pump handle without assembly provided by the embodiment of the present utility model, the first half - shell 11 is provided with a first connection hole, the movable end of the fixing member 14 is provided with a second connection hole, and the fixing member 14 passes through the first connection hole and penetrates into the second connection hole to be connected to the fixing member 14.

[0045] Further, as Figure 4As shown, in a specific implementation manner of the quick-installation integrated pump handle without assembly provided in the embodiment of the present utility model, the first connection hole is a through hole, the second connection hole is a threaded hole, and the fixing member 14 is a bolt. The fixing member 14 passes through the first connection hole from the outside of the first half shell 11 and is threadedly connected to the second connection hole.

[0046] Specifically, by rotating the bolt, the size of the installation groove can be directly adjusted. Before installation, the installation groove is adjusted to be larger. When installing, the handlebar tube is inserted into the installation groove, and then the installation groove is adjusted to be smaller, and the installation of the handle can be completed.

[0047] As Figure 2 and Figure 5 shown, in a specific implementation manner of the quick-installation integrated pump handle without assembly provided in the embodiment of the present utility model, a positioning component is further provided on the first half shell 11. The positioning component is connected to the first half shell 11 and is adapted to be clamped with a preset position on the handlebar tube, facilitating the quick determination of the installation position.

[0048] Specifically, as Figure 5 shown, in a specific implementation manner of the quick-installation integrated pump handle without assembly provided in the embodiment of the present utility model, an installation hole is formed on the first half shell 11. The positioning component includes a positioning rod 43, a spring 42, and a plug 41. The positioning rod 43 is slidably disposed in the installation hole. The positioning rod 43 is adapted to protrude from the inner side of the first half shell 11 and be clamped with a positioning hole formed at a preset position on the handlebar tube; the spring 42 is disposed in the installation hole and is connected to the positioning rod 43; the plug 41 is disposed on the side of the spring 42 facing away from the positioning rod 43 and is connected to the installation hole; the installation hole communicates with the first half groove.

[0049] It should be noted that a positioning hole is formed on the handlebar tube cooperating with this embodiment. When installing, the handle is sleeved on the handlebar tube until the positioning rod 43 is clamped into the positioning hole, which means reaching the specified installation position, further improving the installation efficiency and preventing the handle from rotating relative to the handlebar tube after installation.

[0050] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An assembly-free quick-install integrated pump handle, characterized in that: include: A first half shell is provided with a first half groove; an oil cup, integrally connected to the first half shell; a brake handle connected to the first half shell; The fixing piece is provided with a second half groove, the first half groove cooperates with the second half groove to form a mounting groove, and the handlebar tube is suitable for passing through the mounting groove; one end of the fixing piece is a fixed end, and the other end is a movable end, the fixed end is connected to the first half shell, and the movable end is spaced apart from the first half shell; A fastener, which penetrates from the outside of the first half shell and passes through the first half shell to be connected with the movable end of the fixing member, and is used to adjust the distance between the movable end and the first half shell, and further adjust the size of the mounting groove so that the fixing member and the first half shell clamp or loosen the handlebar tube; a second half shell connected to the first half shell, the second half shell being provided with a plurality of operating switches; and A handle is connected to the first half shell and the second half shell.

2. The assembly-free quick-install integrated pump handle according to claim 1, characterized in that: The fixing end of the fixing member is integrally connected to the first half shell.

3. The assembly-free quick-install integrated pump handle according to claim 1, characterized in that: The first half shell is provided with a first connecting hole, the movable end of the fixing member is provided with a second connecting hole, and the fixing member passes through the first connecting hole and penetrates into the second connecting hole to be connected with the fixing member.

4. The assembly-free quick-install integrated pump handle according to claim 3, characterized in that: The first connection hole is a smooth hole, the second connection hole is a threaded hole, the fixing member is a bolt, and the fixing member passes through the first connection hole from the outside of the first half shell and is threadedly connected to the second connection hole.

5. The assembly-free quick-install integrated pump handle according to claim 1, characterized in that: The first half shell is also provided with a positioning assembly, which is connected to the first half shell and is suitable for clamping with a preset position on the handlebar tube.

6. The assembly-free quick-install integrated pump handle according to claim 5, characterized in that: The first half shell is provided with a mounting hole, and the positioning assembly comprises: A positioning rod, slidably disposed in the mounting hole, the positioning rod being adapted to protrude from the inner side of the first half shell and be engaged with a positioning hole provided at a preset position on the handlebar tube; a spring, disposed in the mounting hole and connected to the positioning rod; and A plug is arranged on a side of the spring facing away from the positioning rod and is connected to the mounting hole.

7. The assembly-free quick-install integrated pump handle according to claim 6, characterized in that: The mounting hole is communicated with the first half slot.