Automatic gum base boxing equipment

Abstract

The utility model relates to the technical field of automatic production lines, and discloses gum base automatic boxing equipment which comprises a first production line, a second production line, a third production line and a fourth production line, the second production line is arranged on the outer circle of the first production line; the ground cover packaging system is arranged between the first production line and the second production line and is used for packaging ground covers of the cartons and transferring the cartons to the first production line or the second production line; wherein the first production line comprises a first transfer assembly, a film coating assembly, a second transfer assembly, a conveying line, a positioning device and a box turnover machine; the first transfer assembly transversely transfers gum bases into the film coating assembly, the film coating assembly is connected with the output end of the first transfer assembly to receive the gum bases to conduct film coating shrinkage work, the second transfer assembly is arranged at the output end of the film coating assembly, the conveying line is arranged at the output end of the second transfer assembly, and the positioning device is arranged on the conveying line. The box turnover machine is located on the rear side of the positioning device in the conveying direction of the conveying line and arranged on the conveying line.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic production lines, in particular to an automatic packing device for gum base. Background Art

[0002] In the food processing industry, gum base materials (such as basic materials for food packaging, chewing products, etc.) are common key materials. Currently, gum base materials are usually produced in the form of sheets with a certain specification (for example, 374*374*8mm), and are stacked, packaged and packed in boxes in subsequent processing procedures. However, there are multiple manual operation steps in the existing production process, resulting in high labor intensity, low efficiency, and possible adverse effects on the health of workers.

[0003] Since each stack of gum base is relatively heavy (about 30 kg), and the gum base material is relatively soft, when manually handling these stacked gum bases, not only is the labor intensity high, but also long-term repetitive labor is likely to cause occupational diseases such as lumbar muscle strain for workers. In addition, the gum base is soft and heavy and cannot be grasped by conventional machinery, which further limits the application of automatic packing equipment.

[0004] In order to improve production efficiency, reduce the labor intensity of workers, and reduce occupational diseases caused by repetitive physical labor, an automatic packing device for gum base is proposed. This device should be able to automatically perform a series of operations such as film wrapping, boxing, and sealing of the gum base after automatic stacking, so as to realize the automation of the entire production line. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides an automatic packing device for gum base, which solves the problems raised in the above background art.

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions:

[0007] The automatic packing device for gum base includes

[0008] A first production line for the transportation and packaging of gum base;

[0009] A second production line arranged on the outer circle of the first production line;

[0010] A bottom cover encapsulation system arranged in the middle of the first production line and the second production line for the encapsulation of the bottom cover of the carton and the work of transferring the carton to the first production line or the second production line;

[0011] Among them, the first production line includes a first transfer component, a film wrapping component, a second transfer component, a conveyor line, a positioning device and a case turning machine;

[0012] The first transfer component laterally transfers the gum base into the film wrapping component. The film wrapping component is connected to the output end of the first transfer component to receive the gum base for film wrapping and shrinking work. The second transfer component is arranged at the output end of the film wrapping component. The conveyor line is arranged at the output end of the second transfer component. The positioning device is arranged on the conveyor line. The case turning machine is arranged on the conveyor line behind the positioning device along the conveying direction of the conveyor line.

[0013] Optionally, both the first transfer component and the second transfer component are roller lines with lifting and transfer functions.

[0014] Optionally, the film wrapping component is a combination of a film wrapping machine and a shrinking furnace.

[0015] Optionally, the positioning device is a combination of a pneumatic pusher and a pneumatic baffle.

[0016] Optionally, the ground cover packaging system includes a storage rack, a case sealer, and a manipulator.

[0017] Both the storage rack and the case sealer are arranged beside the conveyor line near the positioning device.

[0018] The manipulator is arranged at the midpoint of the axis connecting the first production line and the second production line.

[0019] The present utility model provides an automatic gum base boxing equipment, which has the following beneficial effects:

[0020] Through the coordinated setting among the first production line, the second production line, and the ground cover packaging system, it is possible to complete the packaging work for two production lines with a single ground cover packaging system, streamline the overall equipment of the production line, liberate people from heavy labor, improve work efficiency, and form an automated production, thereby improving work efficiency. Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of the present utility model;

[0022] Figure 2 It is a schematic connection structure diagram of the present utility model and external equipment.

[0023] In the figure: 1. First production line; 11. First transfer component; 12. Film wrapping component; 13. Second transfer component; 14. Conveyor line; 15. Positioning device; 16. Case turning machine; 2. Second production line; 3. Ground cover packaging system; 31. Storage rack; 32. Case sealer; 33. Manipulator. Detailed Embodiments

[0024] In order to make the technical means, creative features, achieved purposes, and effects of the present utility model easy to understand, the present utility model will be further elaborated below with reference to specific embodiments.

[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "lateral", "longitudinal", "end", "edge", "side wall", "upper", "lower", "upper part", "lower part", "directly above", "surface", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", "end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the technical solution of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0026] The present application proposes a gum base automatic boxing equipment, which is specifically as follows:

[0027] Reference can be made to Figure 1 , the present application mainly consists of a first production line 1, a second production line 2 arranged on the outer circle of the first production line 1, and a bottom cover packaging system 3 for the packaging of the carton bottom cover and the transfer of the carton to the first production line 1 or the second production line 2 to work; thereby liberating people from heavy labor, improving work efficiency, and forming an automated production line.

[0028] Further explanation, the carton used for packaging in this production line is a heaven and earth cover carton.

[0029] Reference can be made to Figure 1-2 , the first production line 1 is integrally arranged in an L shape, and it mainly consists of a first transfer component 11, a film wrapping component 12, a second transfer component 13, a conveyor line 14, a positioning device 15, and a box turning machine 16;

[0030] The device settings of the second production line 2 are roughly the same as those of the first production line 1, including all the settings of the first production line 1. However, since the second production line 2 is arranged on the outer circle of the first production line 1, the total length of the second production line 2 is greater than that of the first production line 1. In order to ensure that the conveyor line settings of the two production lines are parallel and achieve the effect of a bottom cover packaging system 3 cooperating with the two production lines simultaneously, a mesh belt line is additionally arranged at the connection middle part between the film wrapping component and the second transfer component in the second production line 2, and the setting of the mesh belt line does not disrupt the original production steps. At the same time, since the second production line 2 is located on the outer circle of the first production line 1 and has a wrapping effect, workers will be blocked when walking to the first production line 1. Therefore, a cross-line ladder is arranged at one place of the mesh belt line, facilitating workers to enter the inner circle of the second production line 2 from the outer circle of the second production line 2 and contact the first production line 1, so that workers can work at the connection middle part between the first production line 1 and the second production line 2.

[0031] Among them, the first transfer component 11 is a roller conveyor with lifting and transfer function, which can place a stack of 30 laminated rubber bases on the first transfer component 11. When transferring the rubber bases, the first transfer component 11 lifts the rubber bases to a specified height and then enters the film wrapping component 12.

[0032] The film wrapping component 2 is connected to the output end of the first transfer component 11 to receive the rubber bases for film wrapping and shrinking work. The film wrapping component 12 is a combination of a film wrapping machine and a shrinking furnace, which performs film wrapping and shrinking on the incoming rubber bases, and then conveys the whole stack of rubber bases after packaging to the second transfer component 13.

[0033] The second transfer component 13 is also a roller conveyor with lifting and transfer function, which is used to receive the packaged rubber bases and then lift and convey the rubber bases onto the conveyor line 14.

[0034] Subsequently, through the conveyance of the conveyor line 14, the rubber bases are conveyed to the positioning device 15 on the conveyor line 14 for limiting. When limiting, the bottom cover packaging system 3 works to perform bottom cover packaging on the cartons and convey the packaged cartons to the positioning device 15.

[0035] The positioning device 15 is a combination of a pneumatic pusher and a pneumatic baffle. The pneumatic baffle is used to control the flow of materials on the conveyor line and is used when the materials need to stay temporarily or queue. The baffle rises to block the advancement of the materials, and drops to release the materials. When it is necessary to release an item, the pneumatic pusher will start and push the item in front of the baffle out. The pusher precisely pushes the item to the next position on the conveyor line by controlling the force and stroke of the compressed air. This structure is a relatively mature existing technology and will not be elaborated in this application.

[0036] After the rubber bases stop at the positioning device 15, the cartons (bottom cover part) with the bottom sealed according to the work of the bottom cover packaging system 3 are buckled on the stacked rubber bases in position. Subsequently, through the work of the conveyor line 14, it is conveyed to the position of the box turning machine 16, and is turned 180° by the box turning mechanism so that the box opening faces upward. Then, through the continuous movement of the conveyor line 14, it is conveyed to the manual operation station until the operator issues the certificate and changes the lid (top cover), and then enters the next production line. After being automatically strapped by the strapping machine, it enters the next palletizing process.

[0037] Among them, the bottom cover packaging system 3 for sealing boxes and transferring cartons is composed of a storage rack 31, a box sealing machine 32, and a manipulator 33. The storage rack 31 and the box sealing machine 32 are both arranged beside the conveyor line 14 near the positioning device 15, and the manipulator 33 is arranged at the central axis of the connection between the first production line 1 and the second production line 2, which can facilitate the operation of the first production line 1 and the second production line 2. During operation, the manipulator 33 grabs a piece of carton (bottom cover part) from the carton sheet storage rack 31, forms the carton through the gripper of the manipulator 33, and the formed carton is moved by the manipulator 33 to the box sealing mechanism for bottom tape sealing (bottom cover part). Subsequently, the manipulator buckles the carton with the bottom sealed (bottom cover part) on the stacked rubber bases in position.

[0038] In the present utility model, the working steps of the device are as follows:

[0039] 1. First, stack 30 pieces of a stack of rubber bases and horizontally transplant them into the film wrapping component 12 through the first transfer component 11. The horizontal transplant can ensure that the whole stack of rubber bases is more stable during transportation and will not collapse when turning;

[0040] 2. Secondly, the film wrapping machine in the film wrapping component 12 wraps the whole stack of rubber bases, and the wrapped whole stack of rubber bases enters the heat shrinkage furnace to shrink the plastic film, ensuring that the whole stack of rubber bases becomes an integral whole;

[0041] 3. Then, the whole stack of rubber bases after film wrapping and shrinking is transported and transplanted to the positioning device 15, and is positioned through the pneumatic pusher and the pneumatic stop plate to facilitate the box sealing system 3 to cover the carton;

[0042] 4. Finally, the carton is formed by the gripper of the manipulator 33, and then sent to the box sealing machine 32 for bottom tape sealing. Subsequently, the manipulator 33 buckles the sealed carton on the positioned whole stack of rubber bases, tidies it up, opens the shield through the positioning device 15, and enters the box turning machine 16 through the transportation of the conveyor line 14. The rubber bases with the bottom covers buckled are turned 180° by the box turning machine 16 so that the box opening faces upward, and then transported forward through the conveyor line 14 until the end of the conveyor line 14 at the worker's position. By manually issuing the certificate and changing the lid (upper cover), the overall process of packing the rubber bases into the box can be completed.

[0043] The above shows and describes the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the present utility model. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.

Claims

1. Automatic rubber base packing equipment, characterized by: include, The first production line (1) is used for conveying and packaging the gum base; The second production line (2) is arranged on the outer circle of the first production line (1); A floor cover sealing system (3) is arranged in the middle of the first production line (1) and the second production line (2) and is used for sealing the floor covers of cartons and transferring cartons to the first production line (1) or the second production line (2); The first production line (1) comprises a first transfer assembly (11), a film coating assembly (12), a second transfer assembly (13), a conveyor line (14), a positioning device (15) and a box turner (16); The first transfer component (11) transfers the gum base laterally into the coating component (12); the coating component (12) is connected to the output end of the first transfer component (11) to receive the gum base for coating shrinkage; the second transfer component (13) is arranged at the output end of the coating component (12); the conveying line (14) is arranged at the output end of the second transfer group; the positioning device (15) is arranged on the conveying line (14); and the box turning machine (16) is arranged on the conveying line (14) at the rear side of the positioning device (15) along the conveying direction of the conveying line (14).

2. The automatic gum base packing equipment according to claim 1 is characterized in that: The first transfer assembly (11) and the second transfer assembly (13) are both roller lines with lifting and loading functions.

3. The automatic gum base packing equipment according to claim 1 is characterized in that: The film wrapping component (12) is a combination of a film wrapping machine and a shrinking furnace.

4. The automatic gum base packing equipment according to claim 1 is characterized in that: The positioning device (15) is a combination of a pneumatic pusher and a pneumatic blocking plate.

5. The automatic gum base packing equipment according to claim 1 is characterized in that: The floor cover packaging system (3) comprises a storage rack (31), a carton sealing machine (32) and a robot (33); The storage rack (31) and the carton sealing machine (32) are both arranged beside the conveyor line (14) and close to the positioning device (15); The robot (33) is arranged at the central axis of the middle part where the first production line (1) and the second production line (2) are connected.

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