Turnover mechanism for discharging whole tray of storage batteries out of furnace

Abstract

The utility model discloses a whole-tray storage battery discharge turnover mechanism in the technical field of battery processing, which structurally comprises a turnover support frame and a turnover mechanism, the turnover mechanism is mounted in the turnover support frame in a hinged manner, and the turnover mechanism comprises a plurality of turnover fixing plates and turnover clamping structures which are distributed in a central symmetry manner; the overturning clamping structures and the overturning supporting frame are installed together in a hinged mode, the multiple overturning clamping structures are consistent in configuration, the overturning supporting frame and the overturning mechanism are matched to facilitate installation work in the early stage of unfolding of the tray, and the overturning clamping structures capable of conducting overturning action can facilitate manual installation work of the tray easily. And lateral clamping blocks in the overturning clamping structures are matched with limiting assemblies, so that the trays are accurately positioned, the trays which are distributed up and down are ensured to keep relatively high mounting precision, and the trays and the storage battery are well assembled.

Description

Technical Field

[0001] The utility model relates to the technical field of battery processing, and particularly relates to a whole-tray storage battery out-of-furnace turning mechanism. Background Art

[0002] The whole-tray storage battery out-of-furnace turning mechanism is usually a link used in industrial production for processing a large number of storage batteries. Especially in the processes of casting welding, assembly or detection in storage battery manufacturing, the design purpose of this kind of mechanism is to safely and efficiently transfer the batch-produced storage batteries from one process of the production line to the next process, and turn them when necessary for operations such as electrolyte filling, welding, detection or packaging.

[0003] In view of the current battery processing technology field, corresponding solutions have been formulated for the following existing problems:

[0004] Currently, the turning work of storage batteries is usually carried out by directly placing the tray in the clamping and assembling mechanism. In the early stage, manual work is used to divide the tray into upper and lower parts. Due to the large area of the tray, it is difficult to carry out the installation work of the tray, the installation efficiency is low, and there are high requirements for the installation accuracy of the tray. The traditional installation method is difficult to meet the assembly accuracy of the storage battery and the tray, resulting in an unsatisfactory assembly effect between the tray and the storage battery. Content of the Utility Model

[0005] The main purpose of the utility model is to overcome the deficiencies of the prior art and provide a whole-tray storage battery out-of-furnace turning mechanism.

[0006] The utility model is implemented by adopting the following technical scheme: A whole-tray storage battery out-of-furnace turning mechanism, the structure of which includes a turning support frame and a turning mechanism, and the turning mechanism is hinged and installed in the turning support frame;

[0007] The turning mechanism includes a plurality of turning fixing plates and turning clamping structures distributed centrosymmetrically. The turning clamping structures are hinged and installed together with the turning support frame. The configurations of the plurality of turning clamping structures are the same, and a tray is provided in the turning clamping structure.

[0008] The turning clamping structure includes lateral clamping blocks, a sliding platform, a pushing component, and a limiting component. A plurality of the lateral clamping blocks are installed on both sides of the middle part of the sliding platform. The pushing component is installed below the sliding platform. Second pair of photoelectric sensors are provided on both sides of the sliding platform. The limiting component is installed in the middle of one end of the sliding platform.

[0009] Further, the lateral clamping block includes a mounting plate, a clamping cylinder, and a clamping rod. The clamping cylinder is mounted on the upper end of the middle of the mounting plate. Auxiliary guide rods are provided on both sides of the clamping cylinder. One end of the auxiliary guide rod is mounted together with the clamping rod. The clamping rod is mounted on the output end provided by the clamping cylinder. A limiting groove is provided on the inner side of the clamping rod.

[0010] Further, a pushing cylinder is provided in the middle of the pushing assembly. The output end provided by the pushing cylinder is mounted together with the middle of the sliding platform. Auxiliary guide rods are provided on both sides of the pushing cylinder. The auxiliary guide rod is mounted on the lower surface of the sliding platform. Elastic limiting rods are provided on both sides of the middle of the pushing assembly.

[0011] Further, a hinge shaft is provided in the middle of the outer side of the flipping fixing plate. A blocking block is provided on the outer side of the middle of the flipping fixing plate. A plurality of the flipping fixing plates are symmetrically distributed on both sides of the flipping clamping structure.

[0012] Further, a first pair of photoelectric sensors is also provided on the inner side of the flipping fixing plate. A plurality of first pair of photoelectric sensors can be obliquely installed on the inner side of the symmetrically distributed flipping fixing plates.

[0013] Further, a plurality of sliding rollers are provided above the sliding platform.

[0014] Further, hinge platforms are provided in the middle of both sides of the flipping support frame. The hinge platforms can be used for the hinge installation of the flipping clamping structure. A flipping motor is provided on the outer side of the hinge platform on one side of the flipping support frame. One end of the hinge platform is provided with a flipping inductor. A plurality of the flipping inductors are installed on the same side.

[0015] Further, the limiting assembly is composed of a limiting cylinder and a limiting sleeve rod. The limiting assembly is inverted and mounted on the upper surface of one end of the sliding platform. A plurality of the limiting sleeve rods are installed on both sides of the limiting cylinder. The limiting sleeve rod is mounted on the output end provided by the limiting cylinder through a connecting plate.

[0016] Beneficial Effects

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: The cooperation between the flipping support frame and the flipping mechanism of the present utility model can facilitate the installation work in the early stage of the tray unfolding. The flipping clamping structure capable of performing flipping actions can facilitate the manual installation of the tray. Moreover, through the cooperation of the lateral clamping block and the limiting assembly in the flipping clamping structure, the position of the tray can be accurately positioned, ensuring that the trays distributed up and down all maintain a high installation accuracy, enabling good assembly work between the tray and the storage battery. Brief Description of the Drawings

[0018] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, objectives, and advantages of the present utility model will become more obvious:

[0019] Figure 1 This is a schematic diagram of the overall structure of the present utility model.

[0020] Figure 2 This is the front view of the flipping support frame of the present utility model.

[0021] Figure 3 This is a schematic three-dimensional structure diagram of the flipping mechanism of the present utility model.

[0022] Figure 4 This is a schematic three-dimensional separated structure diagram of the flipping mechanism of the present utility model.

[0023] Figure 5 This is a schematic three-dimensional separated structure diagram of the flipping clamping structure of the present utility model.

[0024] Figure 6 This is a schematic three-dimensional structure diagram of the sliding platform of the present utility model.

[0025] Figure 7 This is a schematic bottom three-dimensional structure diagram of the lateral clamping block of the present utility model.

[0026] In the figure: flipping support frame 100, flipping mechanism 200, flipping fixing plate 210, flipping clamping structure 220, tray 230, lateral clamping block 221, sliding platform 222, pushing component 223, limiting component 224, second pair of photoelectric sensors 225, mounting plate 2211, clamping cylinder 2212, clamping rod 2213, limiting groove 2214, pushing cylinder 2231, elastic limiting rod 2232, hinge shaft 211, blocking block 212, first pair of photoelectric sensors 213, sliding roller 2221, hinge platform 110, flipping motor 120, flipping inductor 130, limiting cylinder 2241, limiting sleeve rod 2242. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figure 1-7 , the present utility model provides a technical solution for a flipping mechanism for a whole tray of storage batteries when leaving the furnace: a flipping mechanism for a whole tray of storage batteries when leaving the furnace, the structure of which includes a flipping support frame 100 and a flipping mechanism 200, and the flipping mechanism 200 is hingedly installed in the flipping support frame 100;

[0029] The flipping mechanism 200 includes a plurality of flipping fixing plates 210 and flipping clamping structures 220 that are symmetrically distributed about the center. The flipping clamping structures 220 are hinged and installed together with the flipping support frame 100. The configurations of the plurality of flipping clamping structures 220 are the same. A tray 230 is provided in the flipping clamping structure 220. The tray 230 can be fixed by the flipping clamping mechanism 230 and still maintain its original state after flipping work.

[0030] The flipping clamping structure 220 includes lateral clamping blocks 221, a sliding platform 222, a pushing assembly 223, and a limiting assembly 224. A plurality of the lateral clamping blocks 221 are installed on both sides of the middle of the sliding platform 222. The pushing assembly 223 is installed below the sliding platform 222. Second opposed sensors 225 are provided on both sides of the sliding platform 222. The symmetrically distributed second opposed sensors 225 emit induction wire bundles. When the tray 230 is placed, the placement of the tray 230 can be detected by the provided second opposed sensors 225 to detect whether the tray 230 is placed inside the flipping clamping structure 220, improving the automation degree of the flipping clamping structure 220. The limiting assembly 224 is installed in the middle of one end of the sliding platform 222.

[0031] Preferably, the lateral clamping block 221 includes a mounting plate 2211, a clamping cylinder 2212, and a clamping rod 2213. The clamping cylinder 2212 is installed at the upper middle of the mounting plate 2211. Auxiliary guide rods are provided on both sides of the clamping cylinder 2212. One end of the auxiliary guide rod is installed together with the clamping rod 2213. The clamping rod 2213 is installed on the output end provided by the clamping cylinder 2212. The clamping cylinder 2212 drives the clamping rod 2213 to perform a stable clamping action with the assistance of the auxiliary guide rod. A limiting groove 2214 is provided inside the clamping rod 2213. The limiting groove 2214 can perform a limiting function on one side of the tray 230. The symmetrically distributed lateral clamping blocks 221 can clamp and fix the tray 230 by clamping.

[0032] Preferably, a pushing cylinder 2231 is provided in the middle of the pushing assembly 223. The output end of the pushing cylinder 2231 is installed together with the middle of the sliding platform 222. Auxiliary guide rods are provided on both sides of the pushing cylinder 2231. The auxiliary guide rods are installed on the lower surface of the sliding platform 222. Elastic limiting rods 2232 are provided on both sides of the middle of the pushing assembly 223. When the sliding platform 222 performs a reset action, the elastic limiting rods 2232 can have a certain buffering ability to protect the use safety of the pushing cylinder 2231 and the sliding platform 222. The sliding platform 222 can be guided by the auxiliary guide rods. By cooperating the pushing cylinder 2231 with the auxiliary guide rods, the entire sliding platform 222 can be stably pushed.

[0033] Preferably, a hinge shaft 211 is provided in the middle of the outer side of the flipping fixing plate 210, and a blocking block 212 is provided on the outer side edge of the middle part of the flipping fixing plate 210. The blocking block 212 can cooperate with the flipping inductor 130 provided on the hinge platform 110. After the flipping mechanism 200 completes a flipping action, the blocking block 212 will contact the flipping inductor 130, sending an execution signal for completing a flipping movement. A plurality of the flipping fixing plates 210 are symmetrically distributed on both sides of the flipping clamping structure 220.

[0034] Preferably, a first pair of shooting sensors 213 are further provided inside the flipping fixing plate 210. A plurality of the first pair of shooting sensors 213 can be obliquely installed inside the symmetrically distributed flipping fixing plates 210, so that the induction wire harness formed by the plurality of the first pair of shooting sensors 213 obliquely passes through between the centrally symmetrically distributed flipping clamping structures 220, facilitating the detection of the trays 230 distributed up and down.

[0035] Preferably, a plurality of sliding rollers 2221 are provided above the sliding platform 222, and the sliding rollers 2221 can assist the tray 230 in sliding.

[0036] Preferably, hinge platforms 110 are provided in the middle of both sides of the flipping support frame 100. The hinge platforms 110 can be used for the hinge installation of the flipping clamping structure 220, enabling the whole flipping mechanism 200 to complete a flipping action in the flipping support frame 100. A flipping motor 120 is provided outside a hinge platform 110 on one side of the flipping support frame 100. The flipping clamping structure 220 can be installed together with the output end of the flipping motor 120. The flipping motor 120 drives the flipping clamping structure 220 to perform a flipping action. A flipping inductor 130 is installed at one end of the hinge platform 110. A plurality of the flipping inductors 130 are installed on the same side. The flipping inductor 130 can cooperate with the blocking block 212 to detect the flipping state of the flipping clamping structure 220.

[0037] Preferably, the limiting component 224 is composed of a limiting air cylinder 2241 and a limiting sleeve rod 2242. The limiting component 224 is inversely installed on the upper surface of one end of the sliding platform 222. A plurality of the limiting sleeve rods 2242 are installed on both sides of the limiting air cylinder 2241. The limiting sleeve rods 2242 are installed on the output end provided on the limiting air cylinder 2241 through a connecting plate. The limiting air cylinder 2241 can drive the limiting sleeve rod 2242 to perform telescopic movement through the connecting plate, and the central rod extending out of the limiting sleeve rod 2242 is used to limit the tray 230 placed on the sliding platform 222.

[0038] The working principle of a whole-tray battery out-of-furnace flipping mechanism of the present utility model:

[0039] When the whole tray battery furnace turning mechanism is in use;

[0040] First, place the tray into the turning clamping structure provided in the turning mechanism. The limiting component provided behind the sliding platform displays the placement depth of the tray. During the placement process of the tray, it will be detected by the second pair of photoelectric sensors. The second pair of photoelectric sensors can assist the turning mechanism in judging whether the tray placement action is completed. The limiting groove provided below the inner side of the clamping rod will limit the tray. Subsequently, the lateral clamping blocks in the turning clamping structure will clamp both sides of the tray to make the tray located in the middle of the sliding platform;

[0041] When the placement of the lower tray is completed, the turning mechanism will perform a 180° turning action through the turning motor, turning the position of the original upper turning clamping structure to the lower position, so as to facilitate the operator to place the tray into the turning clamping structure that is now in the lower position and repeat the limiting and clamping work;

[0042] When the trays are all in the turning clamping structures distributed up and down, the battery pack can be placed into the lower tray at this time. Subsequently, the turning clamping structures distributed up and down in the turning mechanism will perform the assembly work on the battery pack and the tray. The push cylinder in the upper push component will perform a pushing action, making the upper sliding platform drive the tray to move downward. The tray in the lateral clamping blocks will move above the battery pack. When the upper tray and the battery pack complete the cooperation work, the lateral clamping blocks will release the limiting and clamping work on the tray. Subsequently, the upper sliding platform will perform a reset work driven by the push cylinder. At this time, the assembly work of a group of storage batteries is completed;

[0043] During the downward movement of the upper tray, the first pair of photoelectric sensors will detect the movement of the tray. The first pair of photoelectric sensors can assist the turning mechanism in judging whether the tray assembly action is completed;

[0044] When the assembly work of a group of storage batteries is completed, the lower turning clamping structure will cancel the limiting and clamping work on the tray. At the same time, the limiting component at the rear will release the limiting work. The limiting sleeve rod in the limiting component will retract to vacate the moving space of the tray. Subsequently, the tray can slide out of the turning mechanism through the sliding rollers in the sliding platform;

[0045] Subsequently, reinstall the tray. The turning motor in the turning support frame drives the turning mechanism to complete the installation work of the upper and lower trays.

[0046] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A whole tray battery unloading and turning mechanism, comprising a turning support frame (100) and a turning mechanism (200), characterized in that: The turning mechanism (200) is hingedly mounted in the turning support frame (100); The flip mechanism (200) comprises a plurality of flip fixing plates (210) and a flip clamping structure (220) which is centrally symmetrically distributed. The flip clamping structure (220) is hingedly installed together with the flip support frame (100). The plurality of flip clamping structures (220) are arranged in the same configuration. A tray (230) is arranged in the flip clamping structure (220); The flip clamping structure (220) comprises a lateral clamping block (221), a sliding platform (222), a pushing assembly (223), and a limiting assembly (224); a plurality of the lateral clamping blocks (221) are installed on both sides of the middle of the sliding platform (222); the pushing assembly (223) is installed below the sliding platform (222); second counter-radiation sensors (225) are provided on both sides of the sliding platform (222); and the limiting assembly (224) is installed in the middle of one end of the sliding platform (222).

2. The whole tray battery unloading and turning mechanism according to claim 1 is characterized in that: The lateral clamping block (221) comprises a mounting plate (2211), a clamping cylinder (2212), and a clamping rod (2213); the clamping cylinder (2212) is mounted on the upper middle end of the mounting plate (2211); auxiliary guide rods are provided on both sides of the clamping cylinder (2212); one end of the auxiliary guide rod is mounted together with the clamping rod (2213); the clamping rod (2213) is mounted on the output end of the clamping cylinder (2212); and a limiting groove (2214) is provided on the inner side of the clamping rod (2213).

3. The whole tray battery unloading and turning mechanism according to claim 2 is characterized in that: A pushing cylinder (2231) is provided in the middle of the pushing component (223), and an output end of the pushing cylinder (2231) is installed together with the middle of the sliding platform (222). Auxiliary guide rods are provided on both sides of the pushing cylinder (2231), and the auxiliary guide rods are installed together with the lower surface of the sliding platform (222). Elastic limiting rods (2232) are provided on both sides of the middle of the pushing component (223).

4. The whole tray battery unloading and turning mechanism according to claim 1 is characterized in that: A hinge shaft (211) is provided in the middle of the outer side of the flip fixing plate (210), a stop block (212) is provided on the outer side of the middle of the flip fixing plate (210), and a plurality of the flip fixing plates (210) are symmetrically distributed on both sides of the flip clamping structure (220).

5. The whole tray battery unloading and turning mechanism according to claim 1 is characterized in that: A first counter-radiation sensor (213) is also provided on the inner side of the flip fixing plate (210), and a plurality of first counter-radiation sensors (213) can be installed obliquely on the inner side of the symmetrically distributed flip fixing plate (210).

6. The whole tray battery unloading and turning mechanism according to claim 1 is characterized by: A plurality of sliding rollers (2221) are provided above the sliding platform (222).

7. The whole tray battery unloading and turning mechanism according to claim 1 is characterized by: A hinge platform (110) is provided in the middle of both sides of the flip support frame (100), and the hinge platform (110) can be used for hinged installation of the flip clamping structure (220). A flip motor (120) is provided on the outer side of the hinge platform (110) on one side of the flip support frame (100), and a flip sensor (130) is installed at one end of the hinge platform (110), and a plurality of the flip sensors (130) are installed on the same side.

8. The whole tray battery unloading and turning mechanism according to claim 1 is characterized by: The limiting assembly (224) is composed of a limiting cylinder (2241) and a limiting sleeve rod (2242); the limiting assembly (224) is invertedly mounted on the upper surface of one end of the sliding platform (222); a plurality of limiting sleeve rods (2242) are mounted on both sides of the limiting cylinder (2241); and the limiting sleeve rods (2242) are mounted on the output end of the limiting cylinder (2241) via a connecting plate.

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