Automatic bucket tipping device
By designing an automatic turntable device, the driving mechanism, sprocket and chain are used to lift and flip the material support frame, which solves the production risks caused by manual climbing operations, realizes the automatic lifting and dumping of materials, and improves safety and efficiency.
Patent Information
- Application Number
- CN202421983850.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-15
AI Technical Summary
In the prior art, the transportation and processing of materials require manual climbing operations, which poses high production risks and safety risks.
An automatic dump device is designed, including a stage, a drive mechanism, a sprocket, a chain and a material support frame. The drive mechanism drives the sprocket forward and reverse, and the chain brings the animal material support frame to lift and flip along the guide frame, realizing automatic lifting and pouring of the material.
The automatic lifting and dumping of materials is achieved, manual climbing operations are avoided, production risks are reduced, and the efficiency and safety of material transportation are improved.
Smart Images

Figure CN222989265U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, in particular to an automatic tipping device. Background Art
[0002] At present, with the continuous improvement of industrial automation and the popularization of intelligent manufacturing, the requirements for the speed of object processing and transportation are also increasing day by day, and the transportation of materials and the handling of materials such as iron filings and paper scraps need to be improved and dumped. Manual transfer requires working at heights, with a high risk factor and high production risk. Summary of the Utility Model
[0003] Aiming at the deficiencies of the existing technology, the utility model provides an automatic tipping device, which avoids personnel working at heights, reduces production risks, and realizes the automatic lifting and dumping of materials.
[0004] The technical solution for the utility model to solve the above technical problems is as follows:
[0005] An automatic tipping device includes a carrier table, a driving mechanism is provided on the carrier table, a sprocket is provided on the driving mechanism, and the driving mechanism is used to drive the sprocket to rotate forward and backward; a chain is engaged with the sprocket, the chain is connected to a material support frame, a guide frame is provided on the carrier table, and the chain is used to drive the material support frame to lift and flip along the guide frame.
[0006] The beneficial effect of adopting the above technical solution is that by driving the sprocket to rotate forward and backward by the driving mechanism, the sprocket drives the chain to rotate forward and backward, and the chain drives the material support frame to lift and flip along the guide frame, so as to realize the lifting and dumping of the materials on the material support frame, avoid personnel working at heights, and reduce production risks.
[0007] Further, a guard plate is provided on the carrier table, and the chain lifts along the guard plate.
[0008] The beneficial effect of adopting the above technical solution is that the guard plate can guide and limit the chain, so that the chain lifts along the guard plate under the drive of the sprocket, so as to improve the stability of the chain movement, and further improve the stability of the movement of the material support frame.
[0009] Further, the material support frame is connected with a guide wheel, and the guide wheel moves along the guide frame.
[0010] The beneficial effect of adopting the above technical solution is that by the guide wheel moving along the guide frame, the guide and limit functions of the guide frame on the material support frame can be realized, so as to improve the stability of the movement of the material support frame.
[0011] Further, the material support frame includes a connecting plate and a loading platform connected to each other. The connecting plate is connected to the chain, and the loading platform is used for placing the material to be processed.
[0012] The beneficial effect of adopting the above technical solution is that by placing the material to be processed on the loading platform and lifting the material support frame to the target position through the connecting plate, the lifting and dumping of the material to be processed can be realized.
[0013] Further, the loading platform includes a plurality of loading rods, and rollers are provided on the loading rods. The axial direction of the rollers is perpendicular to the length direction of the loading rods.
[0014] The beneficial effect of adopting the above technical solution is that during the process of transferring the material to be processed to the loading platform, the sliding friction between the material and the loading platform is changed into the rolling friction between the material and the rollers, greatly reducing the friction of material transfer, saving manpower, and improving the efficiency of material rotation.
[0015] Further, a protective rod is connected between the connecting plate and the loading platform.
[0016] The beneficial effect of adopting the above technical solution is that the protective rod can protect the material on the loading platform and can also reinforce the connecting plate and the loading platform, thereby improving the safety of material lifting.
[0017] Further, the driving mechanism is a motor, and the output shaft of the motor drives the sprocket to rotate forward and backward.
[0018] The beneficial effect of adopting the above technical solution is that when the motor rotates forward and backward, driving the sprocket to rotate forward and backward, the lifting and lowering of the material support frame can be realized through the chain, and further the lifting and dumping of the material to be processed on the material support frame can be realized.
[0019] Further, the output shaft of the motor is connected to a power shaft through a coupling, and the power shaft is connected to the sprocket.
[0020] The beneficial effect of adopting the above technical solution is that the output shaft of the motor drives the power shaft to rotate through the coupling, the power shaft drives the sprocket to rotate, and the sprocket can drive the chain to rotate. Description of the Drawings
[0021] Figure 1 It is a schematic diagram of the overall structure of the material support frame of the present invention in the lowest state;
[0022] Figure 2 It is the front view of the material support frame of the present invention in the lowest state;
[0023] Figure 3 It is the top view of the material support frame of the present invention in the lowest state;
[0024] Figure 4 This is a schematic diagram of the overall structure of the material support frame of the present utility model in the lifted state;
[0025] Figure 5 This is a schematic diagram of the overall structure of the material support frame of the present utility model in the highest state.
[0026] Explanation of reference numerals: 1, carrier platform; 11, lower loading plate; 12, vertical carrier plate; 13, upper loading plate; 2, material support frame; 21, connecting plate; 22, load platform; 221, load rod; 222, roller; 23, protective rod; 3, sprocket; 4, motor support; 5, motor; 6, coupling; 7, chain; 8, guide frame; 9, guard plate; 10, guide wheel. Specific embodiments
[0027] The following combines the attached Figures 1-5 Describe the principles and features of the present utility model. The examples given are only used to explain the present utility model and are not used to limit the scope of the present utility model.
[0028] An embodiment of the present utility model discloses an automatic tipping device.
[0029] Refer to Figures 1-5 , an automatic tipping device, including a carrier platform 1, a driving mechanism is provided on the carrier platform 1, a sprocket 3 is provided on the driving mechanism, and the driving mechanism is used to drive the sprocket 3 to rotate forward and backward; a chain 7 is engaged with the sprocket 3, and the sprocket 3 drives the chain 7 to rotate forward and backward; the chain 7 is connected to a material support frame 2, a guide frame 8 is provided on the carrier platform 1, and the chain 7 is used to drive the material support frame 2 to lift and turn along the guide frame 8, so as to realize the lifting and dumping of the material on the material support frame 2, avoiding personnel from performing high-altitude operations and reducing production risks.
[0030] The carrier platform 1 includes a lower loading plate 11, a vertical carrier plate 12 and an upper loading plate 13 connected in sequence. The carrier platform 1 has a stepped structure. Specifically, the lower loading plate 11 and the upper loading plate 13 are both horizontally arranged, the vertical carrier plate 12 is vertically arranged, and the lower loading plate 11 is connected to the lower end of the vertical carrier plate 12, and the upper loading plate 13 is connected to the upper end of the vertical carrier plate 12.
[0031] The material support frame 2 includes a connecting plate 21 and a load platform 22 connected to each other. The connecting plate 21 is connected to the chain 7, and the load platform 22 is used to place the material to be processed. By lifting the material support frame 2 to the target position through the connecting plate 21, the lifting and dumping of the material to be processed can be realized. Specifically, refer to Figures 1-3 , when the material support frame 2 is at the lowest position, the connecting plate 21 is in a vertical state and the load platform 22 is in a horizontal state, and the material to be processed can be transferred to the load platform 22; refer toFigure 4 , the material support frame 2 is gradually lifted by the chain 7; refer to Figure 5 , when the material support frame 2 is lifted to the highest position, the connecting plate 21 is in a horizontal state, and the loading platform 22 is in a vertical state, so that the material on the loading platform 22 can be automatically dumped.
[0032] The loading platform 22 includes three loading rods 221, and rollers 222 are installed on the loading rods 221. The axial direction of the rollers 222 is perpendicular to the length direction of the loading rods 221, so that when the material to be processed is transferred to the loading platform 22, the sliding friction between the material and the loading platform 22 becomes the rolling friction between the material and the rollers 222, greatly reducing the friction of material transfer and saving manpower.
[0033] Protective rods 23 are connected between both sides of the connecting plate 21 and the loading platform 22. The protective rods 23 can protect the material on the loading platform 22 and can also reinforce the connecting plate 21 and the loading platform 22, thereby improving the safety of material lifting.
[0034] A guide wheel 10 is connected to the bottom of the connecting plate 21 on the material support frame 2. The guide wheel 10 moves along the guide frame 8, which can realize the guiding and limiting functions of the guide frame 8 on the material support frame 2 to improve the stability of the movement of the material support frame 2.
[0035] The guide frame 8 is connected to the lower plate 11 of the carrier 1. The guide frame 8 is divided into a vertical part, a smooth part and a horizontal part. The vertical part is vertically connected to the lower plate 11, and the vertical part and the horizontal part are smoothly transitioned through the smooth part. The horizontal part is horizontally arranged above the upper plate 13.
[0036] A guard plate 9 is fixedly provided on the carrier 1. Specifically, the guard plate 9 is divided into left and right parts. The shape of the left part is the same as the shape of the guide frame 8, and the right part is in a U-shaped structure. The left and right parts are connected. A part of the chain 7 is located inside the guard plate 9, so that the guard plate 9 can guide and limit the chain 7, and then the chain 7 is lifted and lowered along the guard plate 9 driven by the sprocket 3 to improve the stability of the movement of the chain 7, and further improve the stability of the movement of the material support frame 2.
[0037] A motor 5 bracket 4 is connected to the upper plate 13 of the carrier 1, and the driving mechanism is a motor 5. The motor 5 is installed on the motor 5 bracket 4. The motor 5 rotates forward and backward, and the output shaft of the motor 5 drives the sprocket 3 to rotate forward and backward, so that the lifting and lowering of the material support frame 2 can be realized through the chain 7, and further the lifting and dumping of the material to be processed on the material support frame 2 can be realized.
[0038] Specifically, the output shaft of the motor 5 is connected with a coupling 6 by a key, the coupling 6 is connected with a power shaft by a key, and the power shaft is key-connected with the sprocket 3, so that the output shaft of the motor 5 drives the power shaft to rotate through the coupling 6, the power shaft drives the sprocket 3 to rotate, the sprocket 3 can drive the chain 7 to rotate, and the chain 7 drives the material support frame 2 to lift, finally realizing the lifting and dumping of the material to be processed on the material support frame 2.
[0039] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic bucket tipping device, characterized in that: The invention comprises a carrier (1), wherein a driving mechanism is provided on the carrier (1), wherein a sprocket (3) is provided on the driving mechanism, and wherein the driving mechanism is used to drive the sprocket (3) to rotate forward and reversely; wherein a chain (7) is meshed with the sprocket (3), wherein the chain (7) is connected to a material support frame (2), wherein a guide frame (8) is provided on the carrier (1), and wherein the chain (7) is used to drive the material support frame (2) to be lifted, lowered and turned along the guide frame (8).
2. The automatic bucket tipping device according to claim 1, characterized in that: The carrier (1) is provided with a guard plate (9), and the chain (7) is raised and lowered along the guard plate (9).
3. The automatic bucket tipping device according to claim 1, characterized in that: The material support frame (2) is connected to a guide wheel (10), and the guide wheel (10) moves along the guide frame (8).
4. The automatic bucket tipping device according to claim 1, characterized in that: The material support frame (2) comprises a connecting plate (21) and a loading platform (22) which are connected to each other, wherein the connecting plate (21) is connected to a chain (7), and the loading platform (22) is used to place materials to be processed.
5. The automatic bucket tipping device according to claim 4, characterized in that: The loading platform (22) comprises a plurality of loading rods (221), each of which is provided with a roller (222), wherein the axial direction of the roller (222) is perpendicular to the length direction of the loading rod (221).
6. The automatic bucket tipping device according to claim 5, characterized in that: A protection rod (23) is connected between the connecting plate (21) and the loading platform (22).
7. The automatic bucket tipping device according to claim 1, characterized in that: The driving mechanism is a motor (5), and the output shaft of the motor (5) drives the sprocket (3) to rotate forward and reverse.
8. The automatic bucket tipping device according to claim 7, characterized in that: The output shaft of the motor (5) is connected to a power shaft via a coupling (6), and the power shaft is connected to a sprocket (3).