Dustproof loading hopper
By using a combination of upper and lower high-pressure nozzles and ultrasonic sensors in the loading funnel, the problem of dust splashing during loading and unloading is solved, effective environmental dust prevention effect is achieved, and energy consumption and water consumption are reduced through convenient moving and fixed structures.
Patent Information
- Application Number
- CN202421813550.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The dust generated by existing loading funnels when loading and unloading materials leads to environmental pollution, especially the lack of effective dust protection treatment at the discharge site.
A dust-proof loading funnel is designed, and the upper and lower high-pressure nozzles are used to spray different positions, combining ultrasonic sensors and high-pressure spray control devices to ensure that dust splash is effectively suppressed during loading and unloading.
Through the spraying measures of upper and lower high-pressure spray heads, we ensure that the goods do not splash dust during loading and unloading, effectively avoid environmental pollution, and the funnel gantry is easily moved and fixed by the coordination of the walking wheel and the lifting assembly, reducing energy consumption and water use.
Smart Images

Figure CN222989295U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a dust-proof loading funnel, in particular to a tire-mobile spray dust-proof loading funnel. Background Art
[0002] With the improvement of environmental protection requirements in port terminals, the old-fashioned unloading funnels can no longer meet the current environmental protection requirements due to the dust generated during the loading and unloading of materials, causing environmental pollution. Port terminals at home and abroad are eager to upgrade their equipment to meet environmental protection requirements. The tire-mobile spray dust removal funnel is suitable for the loading and unloading operations of materials such as coal and ore that have low requirements for water content.
[0003] After retrieval, the patent: A loading funnel with a dust removal system (CN202310154464.7), includes a funnel frame and a funnel body erected on the funnel frame. At the discharge port at the bottom of the funnel body, three discharge funnels are connected side by side. Below the three discharge funnels, a telescopic sealed carriage cover is connected. A telescopic material pipe is connected between the connection hole and the funnel mouth. The feeding port of the funnel body is connected with a feeding dust-proof mechanism communicating with the connection hole. On the upper layer frame surrounding the feeding dust-proof mechanism, a dust removal device for dust removal of the feeding dust-proof mechanism is connected. The dust removal device is communicated with the telescopic material pipe through a connecting pipe. At the top of the funnel frame, an anti-collision mechanism for preventing the gantry grab from colliding is connected. At the bottom of the lower layer frame, a guiding device for positioning the truck loading is connected. The output end of the guiding device is connected with the input end of the control device. Although the above structure also has dust prevention and adsorbs through the air duct, there is no dust prevention treatment at the discharge port, and dust may splash during unloading, affecting the environment.
[0004] In view of the above defects, the designer actively conducts research and innovation in order to create a dust-proof loading funnel with a new structure, making it more valuable in industrial utilization. Summary of the Utility Model
[0005] To solve the above technical problems, the purpose of the utility model is to provide a dust-proof loading funnel.
[0006] To achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A dustproof loading funnel comprises a funnel door frame and a funnel body mounted on the funnel door frame, a dustproof baffle is connected above the periphery of the funnel body, a plurality of upper high-pressure nozzles are connected above the dustproof baffle, the nozzle of each upper high-pressure nozzle is arranged toward the funnel body, an ultrasonic sensor for sensing goods is connected to the dustproof baffle, a high-pressure spray control device is connected inside the funnel door frame, the input end of the pressure spray control device is connected to the output end of the ultrasonic sensor, the control end of the pressure spray control device is connected to the controlled end of the upper high-pressure nozzle, the discharge port of the funnel body is connected to the feed port of a telescopic chute, a flat gate is connected between the discharge port of the funnel body and the feed port of the telescopic chute, a plurality of lower high-pressure nozzles are connected at the discharge port of the telescopic chute, and the controlled end of the lower high-pressure nozzle is connected to the control end of the pressure spray control device.
[0008] Preferably, in the dustproof loading funnel, the bottom of the funnel door frame is connected with walking wheels.
[0009] Preferably, in the dustproof loading funnel, the bottom of the funnel door frame is connected with a jacking assembly.
[0010] Preferably, in the dustproof loading funnel, the jacking assembly is a manual hydraulic jacking device.
[0011] Preferably, in the dustproof loading funnel, the funnel door frame is connected to a traction frame.
[0012] By means of the above scheme, the utility model has at least the following advantages:
[0013] 1. The utility model sprays different positions through upper and lower high-pressure nozzles, so that dust will not splash when the goods are loaded or unloaded, avoiding environmental pollution caused by the loading and unloading process.
[0014] 2. The utility model can also facilitate the movement and fixation of the hopper door frame through the cooperation of the walking wheels and the jacking assembly.
[0015] 3. The utility model adopts ultrasonic sensor, and the spray at the top of the grab bucket starts working when the grab bucket is unloading, and does not work during the interval, which can effectively reduce energy consumption and save water.
[0016] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the accompanying drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following accompanying drawings only show certain embodiments of the present utility model and should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other relevant accompanying drawings can also be obtained based on these drawings.
[0018] Figure 1 is a schematic structural view of the present utility model;
[0019] Figure 2 is a side view of the present utility model. Specific embodiments
[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of them. Usually, the components of the embodiments of the present application described and shown in the accompanying drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application claimed, but only represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.
[0022] Patent 1: A loading funnel with a dust removal system (CN202310154464.7) has already disclosed the structure of the telescopic material pipe and the structure of the gate. The structures of the flat gate and the telescopic chute involved in the present utility model are similar to its structure and the work to be completed is also similar, so the structure will not be described in detail.
[0023] Patent 2: The intelligent spray dust removal system of the bucket loading and unloading machine (CN201710185273.1) has disclosed the working principle diagram of the spray system. The working principle of the spray in the present utility model is similar to that of Patent 2 and will not be described in detail.
[0024] Embodiment
[0025] Such as Figure 1 and Figure 2As shown, a dustproof loading funnel comprises a funnel door frame 1 and a funnel body 2 mounted on the funnel door frame 1, a dustproof baffle 3 is connected above the periphery of the funnel body 2, a plurality of upper high-pressure nozzles 4 are connected above the dustproof baffle 3, the nozzle of each of the upper high-pressure nozzles 4 is arranged toward the inside of the funnel body, an ultrasonic sensor 8 for sensing goods is connected to the dustproof baffle 3, a high-pressure spray control device 5 is connected inside the funnel door frame 1, the input end of the pressure spray control device 5 is connected to the output end of the ultrasonic sensor 8, the control end of the pressure spray control device 5 is connected to the controlled end of the upper high-pressure nozzle 4, the discharge port of the funnel body 2 is connected to the feed port of the telescopic chute 6, a flat gate 7 is connected between the discharge port of the funnel body 2 and the feed port of the telescopic chute 6, a plurality of lower high-pressure nozzles 9 are connected at the discharge port of the telescopic chute 6, and the controlled end of the lower high-pressure nozzle 9 is connected to the control end of the pressure spray control device 5.
[0026] The bottom of the hopper door frame 1 in the utility model is connected with a walking wheel 10, and the hopper door frame 1 is connected with a traction frame 12. The movement of the hopper door frame can be realized through the above structure.
[0027] The bottom of the hopper door frame 1 in the utility model is connected to a jacking assembly 11, and the jacking assembly 11 is a manual hydraulic jacking device.
[0028] The working principle of the utility model is as follows:
[0029] During specific operation, when the lifting equipment transports the goods to the top of the funnel body, the ultrasonic sensor will sense the falling goods, and the ultrasonic sensor will transmit the signal to the high-pressure spray control device (PLC). The high-pressure spray control device controls the upper high-pressure nozzle to suppress the dust generated by the falling goods. During unloading, after the flat gate is opened, the corresponding lower high-pressure nozzle will spray the unloading goods under the control of the high-pressure spray control device to suppress the dust in the falling goods.
[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0031] In the description of the present application, it should be noted that the orientation or positional relationship indicated by terms such as "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of this application is usually placed during use. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application. In addition, terms such as "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0032] In addition, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or vertical, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0033] In the description of the present application, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0034] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A dustproof loading hopper, comprising a hopper door frame (1) and a hopper body (2) mounted on the hopper door frame (1), characterized in that: A dust baffle (3) is connected to the upper part of the periphery of the funnel body (2), and a plurality of upper high-pressure nozzles (4) are connected to the upper part of the dust baffle (3), and the nozzle of each upper high-pressure nozzle (4) is arranged toward the inside of the funnel body. An ultrasonic sensor (8) for sensing goods is connected to the dust baffle (3), and a high-pressure spray control device (5) is connected to the inside of the funnel door frame (1), and the input end of the high-pressure spray control device (5) is connected to the output end of the ultrasonic sensor (8). The control end of the pressure spray control device (5) is connected to the controlled end of the upper high-pressure nozzle (4), the discharge port of the funnel body (2) is connected to the feed port of the telescopic chute (6), a flat gate (7) is connected between the discharge port of the funnel body (2) and the feed port of the telescopic chute (6), a plurality of lower high-pressure nozzles (9) are connected to the discharge port of the telescopic chute (6), and the controlled end of the lower high-pressure nozzles (9) is connected to the control end of the pressure spray control device (5).
2. The dustproof loading hopper according to claim 1, characterized in that: The bottom of the hopper door frame (1) is connected with a running wheel (10).
3. A dustproof loading hopper according to claim 1 or 2, characterized in that: The bottom of the hopper door frame (1) is connected with a lifting assembly (11).
4. The dustproof loading hopper according to claim 3, characterized in that: The jacking assembly (11) is a manual hydraulic jacking device.
5. The dustproof loading hopper according to claim 3, characterized in that: The hopper door frame (1) is connected to a traction frame (12).
Citation Information
Patent Citations
Intelligent spraying dedusting system provided with funnel and used for loading and unloading machine
CN106904458A
Loading hopper with dust removal system
CN115947145A