Feed coal conveying device with dust removal system
By using micron dry mist dust reduction components, scraping components and material barrier components in the raw coal conveying device, the problems of dust generation and coal wetting during the raw coal conveying process are solved, and efficient and energy-saving dust removal and transportation effects are achieved.
Patent Information
- Application Number
- CN202422025521.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing raw coal conveying device generates a large amount of dust during the transportation process, affecting the environment and health. The traditional atomization and dust removal method consumes a lot of water, and wet coal materials lead to adhesion of the conveyor belt, affecting the conveyor efficiency.
A raw coal conveying device with a dust removal system was designed, and dust removal device was used to remove dust using a micron dry mist dust reduction assembly, combining scraping assembly and material barrier assembly to achieve efficient transportation and dust removal of coal.
The micron dry mist dust reduction assembly significantly reduces dust generation, saves energy and is environmentally friendly, avoids wettling of coal, ensures conveying efficiency, and prevents coal from adhesion and spilling through scraping assembly and material barrier assembly, thereby improving the utilization rate of conveyor belts.
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Figure CN222989307U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying equipment, in particular to a raw coal conveying device with a dust removal system. Background Art
[0002] Since the raw material of the gasification coal supply system is coal, the main way is to transport it by conveyor belt. Because the dust is heavy during the coal transportation, the dust is heavy during the feeding and conveyor belt transportation, which affects the environment and physical and mental health.
[0003] Before the existing conveying device conveys coal materials, it is necessary to put the coal materials through a feeding facility. When putting them, due to the falling collision of the coal materials, more dust will be generated from the raw coal.
[0004] Although there are currently dust removal facilities for coal materials, such as atomization removal, traditional atomization is prone to high water consumption and the atomized water particles are large, resulting in an increase in the wetting degree of the coal materials. And during the conveying of the coal materials, some raw materials containing humidity will adhere to the conveyor belt, resulting in an impact on the conveying capacity of the conveyor belt and requiring frequent cleaning by personnel.
[0005] Therefore, this application proposes a raw coal conveying device with a dust removal system. Content of the Utility Model
[0006] Aiming at the deficiencies of the prior art, the utility model provides a raw coal conveying device with a dust removal system, which solves the problems mentioned in the background art.
[0007] To achieve the above purposes, the utility model is realized through the following technical solutions:
[0008] Raw coal conveying device with a dust removal system, including a conveying trough body. One side of the top of the conveying trough body is fixedly installed with a feeding cavity. A material guiding port and a discharging port are respectively arranged on both sides of the feeding cavity. The top of the feeding cavity is equipped with a dust reduction component extending into the interior. The bottom of the conveying trough body is fixedly installed with a support frame. The support frame and one side of the feeding cavity are jointly equipped with a feeding component, and the feeding component corresponds to the material guiding port. A conveying component is assembled inside the conveying trough body. A scraping component is butt-joint installed in the conveying trough body on one side of the conveying component. A material blocking component is fixedly installed on the feeding cavity at the position of the discharging port; the dust reduction component includes a water guiding cavity, dust suppression nozzles, and a docking head. The top of the feeding cavity is fixedly installed with a docking head extending into the interior. The bottom of the docking head is butt-joint installed with a water guiding cavity. Dust suppression nozzles are fixedly installed on both sides of the bottom of the water guiding cavity; the feeding component includes a feeding cylinder, a hydraulic cylinder, a hinged sliding part, and a movable seat. A movable seat and a hydraulic cylinder are respectively installed on the same side of the feeding cavity and the support frame. The movable seat and the hydraulic cylinder jointly install a feeding cylinder, and the docking part of the feeding cylinder and the hydraulic cylinder is installed and connected through a hinged sliding part; the scraping component includes a rotating shaft, a rubber scraping part, and a scraping plate. A rotating shaft is butt-joint installed in the conveying trough body on one side of the conveying component. A scraping plate is sleeved on the rotating shaft, and a rubber scraping part is fixedly installed on the end face of the scraping plate.
[0009] Further, the dust reduction component further includes a conveying pipe, a dry fog host, a water-air distribution box, and a water injection port. The top of the feeding cavity is fixedly installed with a dry fog host. The top of the dry fog host is fixedly installed with a communicating water injection port. The water-air distribution box is fixedly installed at the bottom inside the dry fog host. The output end of the water-air distribution box is butt-joint installed with a conveying pipe, and the conveying pipe extends out of the dry fog host and is installed and connected with the docking head.
[0010] Further, the feeding component further includes a discharging port, a first motor, and a feeding port. The top of the feeding cylinder is fixedly installed with a first motor. The bottom outside the feeding cylinder is fixedly installed with a feeding port. The top inside the feeding cylinder is fixedly installed with a discharging port.
[0011] Further, a material guiding table is fixedly installed on one side inside the feeding cavity, and the material guiding table is inclined and is located below the material guiding port.
[0012] Further, the material blocking component includes a material blocking plate, a hinged shaft, and a mounting seat. A mounting seat is fixedly installed on one side of the feeding cavity. The mounting seat is butt-joint installed with a material blocking plate through a hinged shaft, and the discharging port is located between the material blocking plates.
[0013] Further, the conveying component includes a conveyor belt, a material guiding roller, a conveying roller, a belt pulley, and a second motor. The conveyor belt is assembled inside the conveying trough body through the conveying roller, and the material guiding rollers are evenly distributed in the conveying trough body inside the conveyor belt.
[0014] Further, a second motor is fixedly installed on the front of the conveying trough body. The output end of the second motor is installed and connected to the shaft end of the conveyor roller. The other shaft end of the conveyor roller is assembled and connected to the shaft end of the rotating shaft through a pulley. The conveyor roller drives the rotating shaft through the pulley.
[0015] The utility model provides a raw coal conveying device with a dust removal system. Compared with the prior art, it has the following beneficial effects:
[0016] 1. Through the dust reduction component, micron dry fog dust reduction operation can be carried out on the dust generated by the incoming raw coal, which is more energy-saving than traditional atomization, and the coal material will not be affected by wetting, ensuring that there is no dust when the raw coal is exported. Moreover, the dust suppression points are set at the inlet and outlet, which can effectively prevent dust from overflowing from the two side openings of the material, increasing the dust removal effect;
[0017] 2. Through the cooperation of the scraping component and the conveying component, the device can not only convey the raw coal, but also scrape the attached coal layer on the conveyor belt, preventing the coal material from sticking to the conveyor belt, ensuring the conveying capacity of the device and avoiding frequent cleaning by personnel;
[0018] Through the baffle component, the exported raw coal can be restricted, ensuring that the conveyed raw coal can be gathered in the middle of the conveyor belt and preventing the raw coal from spilling out from both sides of the conveyor belt during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 Shows the first assembled state structure diagram of the conveying device of the present utility model;
[0021] Figure 2 Shows the second assembled state structure diagram of the conveying device of the present utility model;
[0022] Figure 3 Shows the internal assembled state structure diagram of the conveying device of the present utility model;
[0023] Figure 4 Shows the composition structure diagram of the dust reduction component of the present utility model;
[0024] Figure 5 Shows the assembled state structure diagram of the scraping component and the conveying component of the present utility model;
[0025] As shown in the figure: 1. Conveyor trough body; 2. Dust reduction component; 21. Water guiding cavity; 22. Dust suppression nozzle; 23. Docking joint; 24. Conveying pipe; 25. Dry fog main engine; 26. Water and gas distribution box; 27. Water injection port; 3. Feeding cavity; 4. Loading component; 41. Loading cylinder; 42. Feeding port; 43. First motor; 44. Feed inlet; 45. Hydraulic cylinder; 46. Hinged sliding part; 5. Material guiding table; 6. Scraping component; 61. Rotating shaft; 62. Rubber material hanging part; 63. Material hanging plate; 7. Material blocking component; 71. Material blocking plate; 72. Hinged shaft; 73. Mounting seat; 8. Conveying component; 81. Conveyor belt; 82. Material guiding roller; 83. Conveying roller; 84. Pulley; 85. Second motor; 9. Support frame. Specific implementation mode
[0026] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model are described clearly and completely. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0027] Embodiment 1
[0028] To solve the technical problems in the background art, the following raw coal conveying device with a dust removal system is provided:
[0029] Combined with Figures 1-5 As shown, the raw coal conveying device with a dust removal system provided by the present utility model includes a conveyor trough body 1. One side of the top of the conveyor trough body 1 is fixedly installed with a feeding cavity 3. The two sides of the feeding cavity 3 are respectively provided with a material guiding port 31 and a discharging port 32. The top of the feeding cavity 3 is assembled with a dust reduction component 2 extending into the interior. The bottom of the conveyor trough body 1 is fixedly installed with a support frame 9. The support frame 9 and one side of the feeding cavity 3 are jointly assembled with a loading component 4, and the loading component 4 corresponds to the material guiding port 31. A conveying component 8 is assembled inside the conveyor trough body 1. A scraping component 6 is butt-joint installed in the conveyor trough body 1 on one side of the conveying component 8. A material blocking component 7 is fixedly installed on the feeding cavity 3 at the position of the discharging port 32;
[0030] During this period, the raw materials are conveyed through the conveying component 8 in the conveying trough 1, and the pre-loading of the raw materials is realized by the feeding component 4, so that the feeding height can be adjusted in real time, the loading range of the loading facilities can be reduced, and the feeding of the device can be made more efficient. The dust reduction component 2 can perform micron dry fog dust reduction operation on the dust generated by the incoming raw coal, which is more energy-saving than traditional atomization, and the coal material will not be affected by wetting, ensuring that the raw coal will not generate dust when exported. Moreover, the dust suppression points are set at the inlet and outlet, which can effectively prevent dust from overflowing from the two sides of the material port and increase the dust removal effect. Through the cooperation of the scraping component 6 and the conveying component 8, the device can not only convey the raw coal, but also scrape the adhering coal layer on the conveyor belt, preventing the coal material from sticking to the conveyor belt, ensuring the conveying capacity of the device and avoiding frequent cleaning by personnel. The baffle component 7 can restrain the exported raw coal, ensuring that the conveyed raw coal can be gathered in the middle of the conveyor belt and preventing the raw coal from spilling out from both sides of the conveyor belt during conveying.
[0031] The dust reduction component 2 includes a water guide cavity 21, dust suppression nozzles 22, and a docking head 23. The docking head 23 extending into the interior is fixedly installed at the top of the feeding cavity 3. The water guide cavity 21 is docked and installed at the bottom of the docking head 23. Dust suppression nozzles 22 are fixedly installed on both sides of the bottom of the water guide cavity 21; The feeding component 4 includes a feeding cylinder 41, a hydraulic cylinder 45, a hinged sliding part 46, and a movable seat 47. The movable seat 47 and the hydraulic cylinder 45 are respectively installed on the same side of the feeding cavity 3 and the support frame 9. The movable seat 47 and the hydraulic cylinder 45 are jointly installed with the feeding cylinder 41, and the connection between the feeding cylinder 41 and the hydraulic cylinder 45 is installed and connected through the hinged sliding part 46; The scraping component 6 includes a rotating shaft 61, a rubber scraping part 62, and a scraping plate 63. The rotating shaft 61 is docked and installed in the conveying trough 1 on one side of the conveying component 8. The scraping plate 63 is sleeved on the rotating shaft 61, and the rubber scraping part 62 is fixedly installed on the end face of the scraping plate 63;
[0032] During conveying, first drive the hydraulic cylinder 45, and support and adjust the feeding cylinder 41 through the telescopic movement of the hydraulic cylinder 45 to ensure that the feeding end of the feeding cylinder 41 meets the actual loading end of the raw coal. It should be noted that a spiral feeding rod for guiding is assembled inside the feeding cylinder 41. By driving the spiral feeding rod, the feeding cylinder 41 is promoted to complete the feeding operation of the raw coal. Water is introduced into the water guide cavity 21, and then atomization operation is carried out through the dust suppression nozzles 22, and an atomization effect is generated in the feeding cavity 3 to perform atomization dust reduction on the incoming raw coal. When the conveying component 8 conveys, it will synchronously drive the rotating shaft 61 to rotate, prompting the scraping plate 63 on the rotating shaft 61 to rotate accordingly. At that time, the scraping plate 63 will complete the scraping and cleaning of the conveyor belt through the rubber scraping part 62.
[0033] Embodiment 2
[0034] AsFigure 1 and Figure 5 As shown, on the basis of the above embodiments, the present embodiment further provides the following content:
[0035] In the present embodiment, the dust-removing assembly 2 further includes a conveying pipe 24, a dry fog main machine 25, a water-gas distribution box 26, and a water injection port 27. The dry fog main machine 25 is fixedly installed at the top of the blanking cavity 3. The water injection port 27 is fixedly installed at the top of the dry fog main machine 25 and is connected. The water-gas distribution box 26 is fixedly installed at the bottom inside the dry fog main machine 25. The output end of the water-gas distribution box 26 is butt-connected with the conveying pipe 24, and the conveying pipe 24 extends out of the dry fog main machine 25 and is installed and connected with the docking head 23.
[0036] The dry fog main machine 25 is filled with water through the water injection port 27. During operation, the water-gas distribution box 26 is started, and the water is lifted into the water guiding cavity 21 through the conveying pipe 24, and then atomized for dust removal through the dust suppression nozzles 22.
[0037] In the present embodiment, the feeding assembly 4 further includes a blanking port 42, a first motor 43, and a feeding port 44. The first motor 43 is fixedly installed at the top of the feeding cylinder 41. The feeding port 44 is fixedly installed at the bottom outside the feeding cylinder 41. The blanking port 42 is fixedly installed at the top inside the feeding cylinder 41.
[0038] When the feeding assembly 4 feeds materials, the first motor 43 is started, and the output end of the first motor 43 drives the spiral feeding rod in the feeding cylinder 41 to rotate, and the raw coal entering through the feeding port 44 is fed.
[0039] A material guiding platform 5 is fixedly installed on one side inside the blanking cavity 3, and the material guiding platform 5 is inclined and is located below the material guiding port 31.
[0040] By combining the above content, when the raw coal is output through the blanking port 42, the raw coal will first fall onto the material guiding platform 5, and the inclined shape of the material guiding platform 5 is used to complete the guiding of the coal material, so that the coal material is guided onto the conveying assembly 8 for conveying operation.
[0041] Embodiment Three
[0042] As Figures 1-5 shown, on the basis of the above embodiments, the present embodiment further provides the following content:
[0043] In the present embodiment, the material blocking assembly 7 includes a material blocking plate 71, a hinge shaft 72, and a mounting seat 73. The mounting seat 73 is fixedly installed on one side of the blanking cavity 3. The material blocking plate 71 is butt-connected to the mounting seat 73 through the hinge shaft 72, and the discharge port 32 is located between the material blocking plates 71.
[0044] During this period, when the coal material is conveyed through the conveying component 8, the coal material will first be exported externally through the discharge port 32. And during the export process, the raw coal will be constrained by the baffle plate 71. With the cooperation of the hinge shaft 72, the baffle plate 71 can gather the coal material while conveying it, preventing leakage.
[0045] In this embodiment, the conveying component 8 includes a conveyor belt 81, a guiding roller 82, a transmission roller 83, a pulley 84, and a second motor 85. Inside the conveying trough 1, a conveyor belt 81 is assembled through the transmission roller 83, and guiding rollers 82 are evenly distributed in the conveying trough 1 within the conveyor belt 81.
[0046] On the front of the conveying trough 1, a second motor 85 is fixedly installed. The output end of the second motor 85 is installed and connected to the shaft end of the transmission roller 83. The other shaft end of the transmission roller 83 is assembled and connected to the shaft end of the rotating shaft 61 through the pulley 84, and the transmission roller 83 drives the rotating shaft 61 through the pulley 84.
[0047] During this period, when the second motor 85 is started, the output end of the second motor 85 will drive the transmission roller 83 to rotate. With the cooperation of the guiding roller 82, the conduction movement of the conveyor belt 81 is completed, realizing the conveying operation of the coal material.
[0048] And during the conveying process, the transmission roller 83 drives the rotating shaft 61 through the pulley 84, prompting the rotating shaft 61 to rotate synchronously. In this way, when the conveyor belt 81 is conveying, the scraping plate 63 will complete the scraping operation on the conveyor belt through the rubber scraping part 62, cleaning the adhering coal material on the conveyor belt 81 and ensuring the conveying capacity of the conveyor belt.
[0049] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Without further limitations, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0050] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A raw coal conveying device with a dust removal system, characterized in that: The invention comprises a conveying trough body (1), a material discharge chamber (3) is fixedly installed on one side of the top of the conveying trough body (1), a material guide port (31) and a material discharge port (32) are respectively arranged on both sides of the material discharge chamber (3), a dust suppression component (2) extending to the inside is installed on the top of the material discharge chamber (3), a support frame (9) is fixedly installed on the bottom of the conveying trough body (1), a material loading component (4) is installed together with the support frame (9) and one side of the material discharge chamber (3), and the material loading component (4) corresponds to the material guide port (31), a conveying component (8) is installed inside the conveying trough body (1), a scraping component (6) is dockedly installed in the conveying trough body (1) on one side of the conveying component (8), and a material blocking component (7) is fixedly installed on the material discharge chamber (3) at the position of the material discharge port (32); The dust suppression component (2) comprises a water guide chamber (21), a dust suppression nozzle (22), and a docking joint (23); the top of the material discharging chamber (3) is fixedly mounted with a docking joint (23) extending to the inside; the bottom of the docking joint (23) is docked with the water guide chamber (21); and the two sides of the bottom of the water guide chamber (21) are fixedly mounted with dust suppression nozzles (22); the material loading component (4) comprises a loading barrel (41), a hydraulic cylinder (45), an articulated sliding member (46), and a movable seat (47); the movable seats (47) are respectively mounted on the same side of the material discharging chamber (3) and the support frame (9); ), a hydraulic cylinder (45), a loading barrel (41) is installed together with the movable seat (47) and the hydraulic cylinder (45), and the loading barrel (41) and the hydraulic cylinder (45) are connected at the joint via a hinged sliding member (46); the scraper assembly (6) comprises a rotating shaft (61), a rubber hanging member (62), and a hanging plate (63), a rotating shaft (61) is installed in a butt joint in the conveying trough (1) on one side of the conveying assembly (8), a hanging plate (63) is sleeved on the rotating shaft (61), and a rubber hanging member (62) is fixedly installed on the end surface of the hanging plate (63).
2. The raw coal conveying device with a dust removal system according to claim 1, characterized in that: The dust reduction component (2) further comprises a delivery pipe (24), a dry mist main unit (25), a water vapor distribution box (26), and a water injection port (27); the dry mist main unit (25) is fixedly mounted on the top of the material discharge chamber (3); a connected water injection port (27) is fixedly mounted on the top of the dry mist main unit (25); a water vapor distribution box (26) is fixedly mounted on the bottom of the dry mist main unit (25); a delivery pipe (24) is docked at the output end of the water vapor distribution box (26); the delivery pipe (24) extends out of the dry mist main unit (25) and is mounted and connected to the docking head (23).
3. The raw coal conveying device with a dust removal system according to claim 2, characterized in that: The loading assembly (4) also includes a loading port (42), a first motor (43), and a feeding port (44); the first motor (43) is fixedly mounted on the top of the loading barrel (41); the feeding port (44) is fixedly mounted on the bottom of the outer side of the loading barrel (41); and the loading port (42) is fixedly mounted on the top of the inner side of the loading barrel (41).
4. The raw coal conveying device with a dust removal system according to claim 3, characterized in that: A material guide platform (5) is fixedly installed on one side of the material discharge cavity (3), and the material guide platform (5) is inclined. The material guide platform (5) is located below the material guide port (31).
5. The raw coal conveying device with a dust removal system according to claim 4, characterized in that: The material blocking assembly (7) comprises a material blocking plate (71), a hinge shaft (72), and a mounting seat (73); the mounting seat (73) is fixedly mounted on one side of the material discharge chamber (3); the mounting seat (73) is butt-jointedly mounted with the material blocking plate (71) via the hinge shaft (72), and the material discharge port (32) is located between the material blocking plates (71).
6. The raw coal conveying device with a dust removal system according to claim 5, characterized in that: The conveying assembly (8) comprises a conveying belt (81), a material guide roller (82), a transmission roller (83), a pulley (84), and a second motor (85); the interior of the conveying trough (1) is equipped with the conveying belt (81) via the transmission roller (83); and the conveying trough (1) inside the conveying belt (81) is evenly distributed with material guide rollers (82).
7. The raw coal conveying device with a dust removal system according to claim 6, characterized in that: A second motor (85) is fixedly mounted on the front of the conveying trough body (1); the output end of the second motor (85) is connected to the shaft end of the conveying roller (83); the other shaft end of the conveying roller (83) is connected to the shaft end of the rotating shaft (61) via a pulley (84); and the conveying roller (83) transmits power to the rotating shaft (61) via the pulley (84).