Foam sheet finished product winding device

By designing the finished winding device of foam thin plates, the automatic traction and winding of the foam plates are achieved by using the guidance channel and clamping components, the problems of frequent manual traction operations, high labor intensity and operation risks in the prior art are solved, and work efficiency and safety are improved.

CN222989363UActive Publication Date: 2025-06-17SHIJIAZHUANG QIHONG RUBBER PLASTIC PROD
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Patent Information

Application Number
CN202422123895.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-17
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The winding process of existing foam boards requires manual traction, frequent operation, high labor intensity, low efficiency and operating risks.

Method used

A finished foam sheet winding device is designed to realize automatic traction and winding of the foam sheet through guide channels and clamping components instead of manual operation.

Benefits of technology

It improves work efficiency, reduces labor intensity, avoids the operating risks of traditional manual traction, and can match existing production lines for easy transformation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of foam board winding devices, in particular to a foam sheet finished product winding device. Comprising a first support, the first support is provided with a guide channel, one side of the first support is provided with a supporting frame capable of moving in the discharging direction, the supporting frame is provided with a clamping assembly in sliding connection, and the supporting frame downwards drives the clamping assembly to clamp the end of a foam board and drags the end to the discharging end of the supporting frame; a second bracket is arranged in front of the first bracket; according to the utility model, the foam board is guided and supported through the guide channel and is matched with the displacement of the support frame, the traction operation is completed by the clamping assembly, the manual operation is replaced, the device can be well matched with the existing production line, the modification is convenient, the traditional operation risk is avoided, and the device is safe and efficient.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam plate rolling devices, in particular to a foam sheet finished product winding device. Background Art

[0002] Flexible polyurethane foam (Flexible Polyurethane Foam, referred to as polyurethane soft foam) refers to a type of soft polyurethane foam plastic with a certain elasticity. After being produced into a rectangular plate structure, it is widely used in express item protection, furniture cushioning and other occasions due to its own good flexibility, elasticity and low density.

[0003] During the processing, the formed foam board is in the shape of continuous strips. In order to facilitate storage and transportation and save space, it is usually wound into rolls. At present, for the winding of the foam board, after the foam board is discharged from the track, it is necessary to manually pull the end of the foam board and place it on the winding machine for operation. The operation is frequent, labor-intensive, and relatively low in efficiency. There are certain operational risks during pulling, which is not conducive to production and processing. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a foam sheet finished product winding device in response to the above-mentioned technical deficiencies. The foam sheet is guided and accepted by a guide channel, and the support frame is displaced. The traction operation is completed by a clamping assembly to replace manual operations. It can be better matched with the existing production line and is easy to transform. At the same time, it avoids traditional operation risks and is safe and efficient.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model includes:

[0006] A first bracket is provided with a guide channel, and a support frame that can be displaced in the discharge direction is provided on one side, and a slidably connected clamping assembly is provided on the support frame, and the support frame drives the clamping assembly downward to clamp the end of the foam board and pull it to the discharge end of the support frame, and a second bracket is provided in front of the first bracket.

[0007] Preferably, a plurality of first rollers are provided below the guide channel.

[0008] Preferably, a first hydraulic cylinder connected to the support frame is provided at the rear of the first support.

[0009] Preferably, a stabilizing rod is symmetrically provided on the left side of the support frame, and the stabilizing rod is slidably connected to the first bracket.

[0010] Preferably, a second hydraulic cylinder is provided above the support frame, a pressure plate is provided on the push rod of the second hydraulic cylinder, and a transmission screw is provided at the rear of the support frame.

[0011] Preferably, the clamping assembly includes a mounting frame and a force-bearing plate; the mounting frame is slidably connected to the support frame, and a plurality of second rollers are provided below the mounting frame; symmetrically arranged above the force-bearing plate are sliding rods slidably connected to the mounting frame, and springs are sleeved on the sliding rods.

[0012] Preferably, anti-slip strips are provided on the lower surface of the force-bearing plate.

[0013] Preferably, a plurality of anti-slip protrusions are provided on the lower surface of the force-bearing plate.

[0014] Preferably, a swing arm connected by a rotating shaft is provided below the support frame, and meshing teeth are provided on the swing arm; a rack meshing with the meshing teeth is provided below the mounting frame.

[0015] Compared with the prior art, the utility model has the following advantages:

[0016] 1. By installing the first bracket at the discharge end of the track, the foam board is guided and received into the clamping assembly through the guiding channel, and after reaching the appropriate position, the clamping operation is completed by driving of the support frame. At the same time, by using the displacement of the support frame and the clamping assembly, the traction operation of the foam board is completed. There is no need for manual participation in the middle, which greatly improves the work efficiency, avoids the traditional operation risks, and reduces the labor intensity.

[0017] 2. The second hydraulic cylinder pushes the pressing plate downward to control the force-bearing plate and complete the clamping of the foam board. And according to the thickness of different foam boards, it can be adjusted correspondingly to improve the scope of application.

[0018] 3. The design of the anti-slip strips and anti-slip protrusions on the force-bearing plate can improve the stability after clamping the foam board, prevent the situation of slipping during the traction process, which affects the foam board entering the winding machine, and improve the reliability.

[0019] 4. The design of the swing arm can quantitatively limit the extending length of the foam board, thereby reducing the requirement for clamping accuracy, being more practical and stable. And relying on the rightward displacement of the rack to trigger the clockwise rotation of the swing arm to avoid the situation of displacement interference, with a clever structural design. Description of the Drawings

[0020] Figure 1 It is a schematic diagram of the overall structure of a finished product winding device for foam thin plates;

[0021] Figure 2 It is a schematic diagram of the structure behind the first bracket;

[0022] Figure 3 It is a schematic diagram of the structure of the first bracket and the support frame;

[0023] Figure 4 It is a schematic diagram of the structure of the clamping assembly;

[0024] Figure 5 It is a schematic diagram of the stress plate structure;

[0025] Figure 6 It is a schematic diagram of the swing arm installation;

[0026] Figure 7 It is a schematic diagram of the connection between the first bracket and the second bracket;

[0027] Figure 8 It is a schematic diagram of the production layout.

[0028] In the figure: 1. The first bracket; 2. The guiding channel; 3. The supporting frame; 4. The clamping assembly; 5. The second bracket; 101. The first hydraulic cylinder; 201. The first roller; 301. The stabilizing rod; 302. The second hydraulic cylinder; 303. The pressing plate; 304. The transmission screw; 305. The swing arm; 306. The meshing teeth; 401. The mounting frame; 402. The stress plate; 403. The second roller; 404. The sliding rod; 405. The spring; 406. The anti-slip strip; 407. The anti-slip protrusion; 408. The rack. Specific embodiments

[0029] To make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary and are not intended to limit the scope of the present utility model. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model.

[0030] Specific embodiment 1: As shown in Figure 1-8 , a finished product winding device for foam thin plates includes: a first bracket 1, on which a guiding channel 2 is provided, and a supporting frame 3 that can be displaced in the discharging direction is provided on one side. A clamping assembly 4 is slidably connected to the supporting frame 3. The supporting frame 3 drives the clamping assembly 4 downward to clamp the end of the foam board and pulls it to the discharging end of the supporting frame 3. A second bracket 5 is provided in front of the first bracket 1;

[0031] After the finished foam board is output by the track, it is guided by the guiding channel 2 and enters the inside of the clamping assembly 4. When the end of the foam board extends beyond the right side of the clamping assembly 4 by an appropriate length, the supporting frame 3 triggers the clamping assembly 4 to clamp downward to complete the positioning of the foam board. Subsequently, the entire supporting frame 3 is displaced towards the winding machine. After reaching the designated position, the clamping assembly 4 is displaced to the right to realize the traction of the foam board, and the excess part of the foam board is inserted into the fixed part of the winding machine to achieve fixation. After the clamping assembly 4 is released, the winding machine can perform the winding operation. At this time, the supporting frame 3 and the clamping assembly 4 can be reset, effectively replacing manual operation, avoiding operation risks, and being more stable and efficient compared with manual traction.

[0032] Preferred embodiments, in combination with Figure 3 As shown, a plurality of first rollers 201 are provided below the guiding channel 2 to support and guide the bottom of the foam board, reduce the contact surface, and avoid excessive wear.

[0033] Preferred embodiments, in combination with Figure 2 As shown, a first hydraulic cylinder 101 connected to the support frame 3 is provided behind the first support 1. The push rod of the first hydraulic cylinder 101 is fixed to the support frame 3. By the telescopic movement of the first hydraulic cylinder 101, the driving displacement of a part of the support frame 3 is realized, and the movement towards the fixed part of the winding machine is completed.

[0034] Preferred embodiments, in combination with Figure 2 As shown, stabilizing rods 301 are symmetrically provided on the left side of the support frame 3. A guiding hole is provided on the first support 1 where the first hydraulic cylinder 101 is located. The stabilizing rods 301 are inserted into the guiding holes to form a sliding connection, effectively improving the stress intensity and guiding stability of the support frame 3.

[0035] Preferred embodiments, in combination with Figure 2 As shown, a second hydraulic cylinder 302 is provided above the support frame 3, and a pressing plate 303 is provided on the push rod of the second hydraulic cylinder 302. The upper part of the force-bearing plate 402 is in contact with the pressing plate 303, and under the thrust of the second hydraulic cylinder 302, it overcomes the elastic force of the spring 405 downward to realize the clamping and fixing of the foam board. A transmission screw 304 is installed behind the support frame 3. The transmission screw 304 is threadedly connected to the mounting frame 401. By rotating the transmission screw 304, the driving displacement of the mounting frame 401 is realized.

[0036] Preferred embodiments, in combination with Figures 3-5 As shown, the clamping assembly 4 includes a mounting frame 401 and a force-bearing plate 402; the mounting frame 401 is slidably connected to the support frame 3 and is threadedly connected to the transmission screw 304 at the rear. At the same time, a plurality of second rollers 403 are provided below the mounting frame 401. The support surface formed by the second rollers 403 is flush with the support surface formed by the first rollers 201 to realize the support and guidance of the foam board. Slide rods 404 slidably connected to the mounting frame 401 are symmetrically fixed above the force-bearing plate 402, and springs 405 are sleeved on the slide rods 404. The pressing plate 303 pushes the slide rods 404 downward to overcome the elastic force of the springs 405 and displace downward, cooperating with the second rollers 403 to realize the clamping and positioning of the foam board. At the same time, the structural design of the pressing plate 303 and the slide rods 404 will not affect the displacement of the mounting frame 401 while ensuring the clamping effect, and the structural design is reasonable and ingenious.

[0037] Preferred embodiments, in combination with Figure 4 and Figure 5As shown, anti-slip strips 406 are provided on the lower surface of the force-bearing plate 402. The anti-slip strips 406 are made of rubber material to increase the friction after contacting with the foam board and improve the clamping stability.

[0038] In a preferred embodiment, in combination with Figure 5 As shown, a plurality of anti-slip protrusions 407 are provided on the lower surface of the force-bearing plate 402. After crimping, they can be pressed into the foam board to form a snap connection, which also improves the clamping stability. Among them, the anti-slip protrusions 407 can be arranged and used simultaneously with the anti-slip strips 406.

[0039] In a preferred embodiment, in combination with Figure 3 and Figure 6 As shown, in order to ensure a certain extension length of the foam board, a swing arm 305 connected by a rotating shaft is provided below the support frame 3, and the swing arm 305 is used for positioning. Partial meshing teeth 306 are provided at the rotating shaft connection of the swing arm 305; a rack 408 cooperating with the meshing teeth 306 is provided below the mounting frame 401; among them, the rotating shaft at the swing arm 305 is in transitional fit with the support frame 3, and the positioning of the swing arm 305 is achieved by using friction. By displacing the support frame 3 to the right, the meshing teeth 306 are driven by the rack 408 to rotate clockwise by a certain angle to avoid affecting the displacement of the support frame 3 to the right, and when resetting, the swing arm 305 is also driven to reset. Specific Embodiment Two

[0041] In combination with Figure 6 As shown, in order to ensure accurate positioning rotation of the swing arm 305, a control motor can be installed to directly control the rotation of the swing arm 305, replacing the connection between the rack 408 and the meshing teeth 306. Specific Embodiment Three

[0043] In combination with Figure 2 As shown, a pulley is installed at the left end of the transmission screw 304. At the same time, a driving motor is installed on the support frame 3, and the driving motor is connected to the pulley through a belt to achieve transmission operation. Specific Embodiment Four

[0045] In combination with Figure 6 and Figure 7 As shown, an adjusting rod and a support guide rod are respectively provided on the left side of the first support 1. The second support 5 is respectively threadedly connected to the adjusting rod and slidably connected to the support guide rod, and the width between the second support 5 and the first support 1 can be relatively adjusted to improve applicability. At the same time, the second support 5 is divided into left and right parts, and the two parts are connected by a third hydraulic cylinder, and when the support frame 3 is displaced, the right part of the second support 5 can move synchronously.

[0046] It should be understood that the above specific embodiments of the present utility model are only for illustrative or explanatory purposes of the principle of the present utility model, and do not constitute a limitation to the present utility model. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A foam sheet finished product winding device, characterized in that: include: A first bracket (1), wherein the first bracket (1) is provided with a guide channel (2), and a support frame (3) that can be displaced in the discharge direction is provided on one side, and a slidably connected clamping assembly (4) is provided on the support frame (3), wherein the support frame (3) drives the clamping assembly (4) downward to clamp the end of the foam board and pulls it to the discharge end of the support frame (3), and a second bracket (5) is provided in front of the first bracket (1).

2. A foam sheet finished product winding device according to claim 1, characterized in that: A plurality of first rollers (201) are provided below the guide channel (2).

3. A foam sheet finished product winding device according to claim 1, characterized in that: A first hydraulic cylinder (101) connected to the support frame (3) is provided at the rear of the first support (1).

4. A foam sheet finished product winding device according to claim 3, characterized in that: A stabilizing rod (301) is symmetrically provided on the left side of the support frame (3), and the stabilizing rod (301) is slidably connected to the first bracket (1).

5. The foam sheet finished product winding device according to claim 1, characterized in that: A second hydraulic cylinder (302) is provided above the support frame (3), a pressing plate (303) is provided on the push rod of the second hydraulic cylinder (302), and a transmission screw (304) is provided at the rear of the support frame (3).

6. A foam sheet finished product winding device according to claim 1, characterized in that: The clamping assembly (4) comprises a mounting frame (401) and a force-bearing plate (402); the mounting frame (401) is slidably connected to the support frame (3), and a plurality of second rollers (403) are provided below the mounting frame (401); sliding rods (404) slidably connected to the mounting frame (401) are symmetrically provided above the force-bearing plate (402), and a spring (405) is sleeved on the sliding rods (404).

7. A foam sheet finished product winding device according to claim 6, characterized in that: The lower surface of the force-bearing plate (402) is provided with an anti-slip strip (406).

8. The foam sheet finished product winding device according to claim 6, characterized in that: A plurality of anti-slip protrusions (407) are provided on the lower surface of the force-bearing plate (402).

9. A foam sheet finished product winding device according to claim 6, characterized in that: A swing arm (305) connected to a rotating shaft is provided below the support frame (3), and meshing teeth (306) are provided on the swing arm (305); a rack (408) cooperating with the meshing teeth (306) is provided below the mounting frame (401).