Clamping type lifting appliance
By designing a clamping spreader, the sliding components are used to adjust the spacing of the lifting part and the clamping function of the clamping assembly, the problem of difficulty in horizontal lifting of the gear parts of the large reducer is solved, and efficient and safe lifting and assembly are achieved.
Patent Information
- Application Number
- CN202422258964.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In the assembly of large reducer gears, the gear parts are large and have no lifting holes, ordinary lifting is limited, and the magnetic lifting cannot be used when the magnetic lift is pushed into the installation position, making it difficult to lift into the installation position horizontally.
A clamping spreader is designed, including a hoisting part and a clamping assembly. The lifting part consists of a lifting rack, fixed lifting lugs, moving lifting lugs and sliding components. The spacing between the moving lifting lugs and fixed lifting lugs is adjusted through the sliding components to achieve horizontal lifting of parts. The clamping assembly clamps the parts open and close, ensuring stable lifting.
The horizontal lifting of gear parts is realized, the problem of restricted lifting in the prior art is solved, and the assembly efficiency and safety are improved.
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Figure CN222989569U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hoisting tools for assembly, and particularly relates to a clamping hoisting tool. Background Art
[0002] In the hoisting and assembly of large parts, if there are hoisting holes on the parts, the hoisting holes can be directly connected for hoisting; if there are no hoisting holes on the parts, at present, the method of using a magnetic crane is also adopted for hoisting the parts. For example, Chinese Patent No. 202322495513.1 discloses a hoisting device using a magnetic crane, which realizes the safe and stable hoisting of large-sized parts through the cooperation of a telescopic component and a hoisting component.
[0003] However, in the assembly of large-scale reducer gears, the gear parts are large and have no hoisting holes, and ordinary hoisting is limited. Moreover, under its assembly conditions, the parts need to be horizontally pushed into the installation position, and the magnetic crane is also limited and cannot be used. Therefore, in order to optimize the assembly operation, a clamping hoisting tool is proposed to solve the technical problem of how to horizontally hoist the parts into the installation position. Summary of the Utility Model
[0004] The purpose of the utility model is to overcome the above technical deficiencies, and propose a clamping hoisting tool to solve the technical problem of how to horizontally hoist the parts into the installation position in the prior art.
[0005] To achieve the above technical purpose, the utility model adopts the following technical solutions:
[0006] The utility model provides a clamping hoisting tool, including:
[0007] A hoisting part, which includes a hoisting frame, a fixed lifting lug, a movable lifting lug and a sliding component. The fixed lifting lug is fixed on the top of the hoisting frame. The movable lifting lug is arranged on the top of the hoisting frame through the sliding component and is opposite to the fixed lifting lug. The sliding component is used to move and adjust the distance between the movable lifting lug and the fixed lifting lug; and
[0008] A clamping component, which is arranged at the bottom of the hoisting frame and is used to clamp the parts in an openable and closable manner.
[0009] In some embodiments, the sliding component includes a linear driving part and a connecting rod. A strip-shaped hole is opened at the top of the hoisting frame. The connecting rod is arranged at the top of the movable end of the linear driving part, penetrates through the strip-shaped hole and is slidably connected with it. The movable lifting lug is arranged at the top end of the connecting rod.
[0010] In some embodiments, a pair of rollers are arranged at the movable end of the linear driving part, and the rollers are slidably connected with the bottom of the hoisting frame.
[0011] In some embodiments, it further includes a horizontal regulation component, and the horizontal regulation component includes a horizontal sensor which is arranged on the lifting frame.
[0012] In some embodiments, the horizontal regulation component further includes a controller, and both the horizontal sensor and the linear drive are electrically connected to the controller. The controller controls the telescoping of the linear drive according to the electrical signal of the inclination angle of the lifting frame monitored by the horizontal sensor.
[0013] In some embodiments, the clamping component includes a frame body, an extension frame, a screw rod, an upper pressing block and a lower pressing block. The frame body is detachably connected to the bottom of the lifting frame. An extension frame is arranged on one side of the frame body. A screw hole is formed at the top of the extension frame. The screw rod is threadedly connected in the screw hole. The upper pressing block is arranged at the bottom end of the screw rod. The lower pressing block is arranged at the bottom of the frame body and is opposite to the upper pressing block. The upper pressing block and the lower pressing block are respectively used for abutting against the top and the bottom of the part.
[0014] In some embodiments, a handle is arranged at the top end of the screw rod.
[0015] In some embodiments, anti-slip pads are arranged on the opposite sides of the upper pressing block and the lower pressing block.
[0016] In some embodiments, a slot is formed at the bottom of the lifting frame, and a plug block is arranged at the top of the frame body. The plug block is inserted into the slot, and a locking member is arranged between the plug block and the slot for locking the insertion.
[0017] In some embodiments, the locking member includes several groups of bolts and nuts. A plurality of through holes are correspondingly formed on the plug block and the slot. One end of the bolt penetrates through the corresponding through hole and is threadedly connected with the nut.
[0018] Compared with the prior art, the clamping type lifting tool provided by the present utility model clamps a gear part through the clamping component, and connects the fixed lifting lug and the movable lifting lug on the lifting part to a lifting device. During lifting, the distance between the movable lifting lug and the fixed lifting lug is adjusted through the sliding component, so that the lifting can be adjusted to a balanced position, and the gear part can be horizontally lifted into the installation position, which is convenient for lifting and assembling the gear part during the assembly of the large reducer gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a three-dimensional structure diagram of the clamping type lifting tool provided by the embodiment of the present utility model;
[0020] Figure 2 is a three-dimensional exploded view of the clamping type lifting tool provided by the embodiment of the present utility model;
[0021] Figure 3 It is the control block diagram of the horizontal adjustment component of the clamping type lifting tool provided by the embodiment of the present utility model.
[0022] Explanation of reference numerals:
[0023] 1. Lifting part; 11. Lifting frame; 12. Fixed lifting lug; 13. Movable lifting lug; 14. Sliding component; 141. Linear driving part; 142. Connecting rod; 101. Strip-shaped hole; 102. Roller; 103. Slot; 2. Clamping component; 21. Frame body; 22. Extension frame; 23. Screw rod; 2301. Handle; 24. Upper pressing block; 25. Lower pressing block; 201. Insert block; 3. Horizontal adjustment component; 31. Horizontal sensor; 32. Controller; 4. Locking part; 41. Bolt; 42. Nut; 401. Through hole; 5. Gear part. Specific embodiments
[0024] In order to make the purpose, technical solution and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0025] In order to solve the technical problem of how to horizontally hoist parts into the installation position, the present utility model provides a clamping type lifting tool, which can realize horizontally hoisting parts into the installation position.
[0026] It should be noted that the clamping type lifting tool described in the present utility model is used for but not limited to hoisting gear parts in the assembly of large reducers. For the convenience of description, in the present utility model, only the case where the clamping type lifting tool is applied to hoisting gear parts in the assembly of large reducers is taken as an example for description, and the principle of the clamping type lifting tool applied to other types of equipment is essentially the same as that of hoisting gear parts in the assembly of large reducers, which will not be elaborated one by one here.
[0027] Please refer to Figure 1 , Figure 1This is a three-dimensional structure diagram of a clamping type sling in an embodiment of the present utility model. The clamping type sling includes a hoisting part 1 and a clamping component 2. The hoisting part 1 includes a hoisting frame 11, a fixed lifting lug 12, a movable lifting lug 13 and a sliding component 14. The fixed lifting lug 12 is fixed at the top of the hoisting frame 11. The top of the hoisting frame 11 is in the shape of a crossbeam. The fixed lifting lug 12 is located at the left end of the crossbeam. The movable lifting lug 13 starts from the right end of the crossbeam and can move towards the left end. Specifically, the movable lifting lug 13 is arranged on the top of the hoisting frame 11 through the sliding component 14 and is opposite to the fixed lifting lug 12. The sliding component 14 is used to move and adjust the distance between the movable lifting lug 13 and the fixed lifting lug 12. Driven by the sliding component 14, the fixed lifting lug 12 is driven to move horizontally left and right along the length direction of the crossbeam, so as to achieve the function of adjusting the distance. The purpose is that when hoisting parts, moving the movable lifting lug 13 can adjust the hoisting to the balanced position. The clamping component 2 is arranged at the bottom of the hoisting frame 11 and is used to clamp the parts in an openable and closable manner. Its clamping position is at the edge position of the part, and there is also a certain interval between the hoisting frame 11 and the clamping position. Therefore, with this structural arrangement, there is enough space to hoist the gear part 5 and horizontally move it into the installation position without interfering with the assembly position.
[0028] In one of the embodiments, please refer to Figure 1 , in order to horizontally move and adjust the movable lifting lug 13, the sliding component 14 includes a linear driving member 141 and a connecting rod 142. A strip-shaped hole 101 is opened at the top of the hoisting frame 11. The length direction of the strip-shaped hole 101 is parallel to the length direction of the crossbeam and is used for guiding. The connecting rod 142 is arranged at the top of the movable end of the linear driving member 141, penetrates through the strip-shaped hole 101 and is slidably connected with it. Through the relative sliding of the connecting rod 142 and the strip-shaped hole 101, the horizontal movement is guided to improve the stability of the horizontal movement adjustment. Among them, the movable lifting lug 13 is arranged at the top end of the connecting rod 142, and the bottom width of the lifting lug 13 is greater than the hole width of the strip-shaped hole 101 to form a limit.
[0029] It can be understood that the linear driving member 141 can adopt a ball screw guide pair driven by a motor, or a hydraulic push rod or other mechanisms with telescopic functions, as long as the purpose of horizontally driving the connecting rod 142 can be achieved. They are all existing mature mechanisms or equipment and are not uniquely limited here.
[0030] Furthermore, please refer to Figure 1 , in order to improve the sliding smoothness of the linear driving member 141 during hoisting and avoid excessive sliding resistance, a pair of rollers 102 are arranged at the movable end of the linear driving member 141. The rollers 102 are slidably connected with the bottom of the hoisting frame 11. During hoisting, the rollers 102 serve as force-bearing support points to share the force, which can reduce the frictional resistance and improve the smoothness of the telescopic control.
[0031] In one embodiment, please refer to Figure 1 and Figure 3 , in order to assist in adjusting to the horizontal during hoisting, the clamping type lifting tool further includes a horizontal control assembly 3. The horizontal control assembly 3 includes a horizontal sensor 31. The horizontal sensor 31 is arranged on the lifting frame 11. Among them, the horizontal sensor 31 can adopt a bubble level, an electronic inclinometer or a wireless horizontal sensor. The above devices can effectively monitor whether the lifting tool is in a horizontal state, and correspondingly adjust the position of the moving lifting lug 13 according to whether it is in a horizontal state until it is adjusted to the horizontal position.
[0032] Furthermore, for the purpose of automatic adjustment, please refer to Figure 3 , the horizontal control assembly 3 further includes a controller 32. The horizontal sensor 31 and the linear driving member 141 are both electrically connected to the controller 32. The controller 32 controls the expansion and contraction of the linear driving member 141 according to the electrical signal of the inclination angle of the lifting frame 11 monitored by the horizontal sensor 31. Among them, the horizontal sensor 31 adopts an electronic inclinometer. The electronic inclinometer monitors the inclination angle of the lifting tool in real time and converts this information into an electrical signal for output. The controller 32 can adopt a programmable logic controller (PLC), receive the electrical signal, and control the movable end of the linear driving member 141 to move left or right according to the electrical signal until it is horizontal.
[0033] In one embodiment, please refer to Figure 1 and Figure 2 , in order to clamp the gear part 5, the clamping assembly 2 includes a frame body 21, an extension frame 22, a screw 23, an upper pressing block 24 and a lower pressing block 25. The frame body 21 is detachably connected to the bottom of the lifting frame 11. An extension frame 22 is arranged on one side of the frame body 21. The frame body 21 and the extension frame 22 form a horizontally placed U shape. A screw hole is opened at the top of the extension frame 22. The screw 23 is threadedly connected in the screw hole. The screw 23 can be adjusted up and down by rotating it. The upper pressing block 24 is arranged at the bottom end of the screw 23. The lower pressing block 25 is arranged at the bottom of the frame body 21 and is opposite to the upper pressing block 24. The upper pressing block 24 and the lower pressing block 25 are respectively used to abut against the top and bottom of the part. Place the lower pressing block 25 at the bottom of the gear part 5 and abut against its bottom, and then rotate the screw 23 to move the upper pressing block 24 downward until it abuts against the top of the gear part 5, so as to cooperate with the lower pressing block 25 to clamp the gear part 5.
[0034] Furthermore, in order to facilitate the rotation of the screw 23, a handle 2301 is arranged at the top end of the screw 23.
[0035] Furthermore, for anti-slip during clamping, anti-slip pads are arranged on the opposite sides of the upper pressing block 24 and the lower pressing block 25.
[0036] In one of the embodiments, please refer to Figure 1 and Figure 2 , for the convenience of assembling the spreader, a slot 103 is opened at the bottom of the lifting frame 11, a plug 201 is arranged at the top of the frame body 21, the plug 201 is inserted into the slot 103, and a locking member 4 is arranged between the plug 201 and the slot 103 for locking the insertion. By unlocking the locking member 4, the plug 201 can be disengaged from the slot 103, which is convenient for the assembly and disassembly of the clamping assembly 2 and the lifting part 1.
[0037] Specifically, the locking member 4 includes a plurality of groups of bolts 41 and nuts 42. A plurality of through holes 401 are correspondingly opened on the plug 201 and the slot 103. One end of the bolt 41 penetrates through the corresponding through hole 401 and is threadedly connected to the nut 42. Specifically, there are two bolts 41 and two nuts 42. One bolt 41 penetrates through the corresponding through holes 401 on the plug 201 and the slot 103 respectively, and its head and the nut 42 are respectively abutted against the front side and the rear side of the lifting frame 11 to form the connection and locking of the lifting frame 11 and the frame body 21. Conversely, removing the bolt 41 can unlock the locking.
[0038] For a better understanding of the present invention, the following combines Figures 1 to 3 to elaborate on the technical solution of the present invention in detail: Move the lower pressing block 25 to the position where it can be attached to the bottom edge of the gear part 5. Grasp the handle 2301 and rotate the screw rod 23 to lower the upper pressing block 24 to form a clamp on the gear part 5 together with the lower pressing block 25. Then, through the lifting device, lift the entire lifting part 1 and the clamping assembly connected to the lifting part 1 to lift the gear part 5. Then, horizontally adjust the position of the moving lifting lug 13 through the linear driving member 141 until the entire lifting frame 11 is horizontal, that is, the gear part 5 is horizontal, and then perform the lifting and moving to horizontally move the gear part 5 into the position where it needs to be assembled.
[0039] The specific embodiments of the present invention described above do not constitute a limitation to the protection scope of the present invention. Any other corresponding changes and deformations made according to the technical concept of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A clamping type sling, characterized in that: include: A hoisting part, comprising a hoisting frame, a fixed hoisting ear, a movable hoisting ear and a sliding assembly, wherein the fixed hoisting ear is fixed to the top of the hoisting frame, the movable hoisting ear is arranged on the top of the hoisting frame through the sliding assembly and is opposite to the fixed hoisting ear, and the sliding assembly is used to move and adjust the distance between the movable hoisting ear and the fixed hoisting ear; and The clamping assembly is arranged at the bottom of the hanging frame and is used for clamping parts that can be opened and closed.
2. The clamping type sling according to claim 1, characterized in that: The sliding assembly includes a linear driving member and a connecting rod. A strip hole is opened on the top of the hanging frame. The connecting rod is arranged on the top of the movable end of the linear driving member, passes through the strip hole and is slidably connected thereto. The movable lifting ear is arranged on the top of the connecting rod.
3. The clamping type sling according to claim 2, characterized in that: A pair of rollers are arranged at the movable end of the linear drive member, and the rollers are slidably connected to the bottom of the hanging frame.
4. The clamping type sling according to claim 3, characterized in that: It also includes a horizontal adjustment component, which includes a horizontal sensor, and the horizontal sensor is arranged on the hanging frame.
5. The clamping type sling according to claim 4, characterized in that: The horizontal control component also includes a controller, and the horizontal sensor and the linear drive are both electrically connected to the controller. The controller controls the extension and retraction of the linear drive according to the electrical signal of the hanging frame inclination angle monitored by the horizontal sensor.
6. The clamping type sling according to claim 5, characterized in that: The clamping assembly includes a frame body, an extension frame, a screw rod, an upper pressure block and a lower pressure block. The frame body is detachably connected to the bottom of the hanging frame. An extension frame is provided on one side of the frame body. A screw hole is provided on the top of the extension frame. The screw rod is threadedly connected to the screw hole. The upper pressure block is provided at the bottom end of the screw rod. The lower pressure block is provided at the bottom of the frame body and is opposite to the upper pressure block. The upper pressure block and the lower pressure block are respectively used to abut against the top and bottom of the part.
7. The clamping type sling according to claim 6, characterized in that: A handle is arranged on the top end of the screw rod.
8. The clamping type sling according to claim 7, characterized in that: Anti-slip pads are arranged on opposite sides of the upper pressing block and the lower pressing block.
9. The clamping type sling according to claim 8, characterized in that: A slot is provided at the bottom of the hanging frame, and an insert block is provided at the top of the frame body. The insert block is plugged into the slot, and a locking piece is provided between the insert block and the slot for locking the plug-in.
10. The clamping type sling according to claim 9, characterized in that: The locking member includes a plurality of groups of bolts and nuts. The insert block and the slot are provided with a plurality of through holes corresponding to each other. One end of the bolt passes through the corresponding through hole and is threadedly connected with the nut.
Citation Information
Patent Citations
Hoisting device adopting magnetic crane
CN220827128U