Forklift balancing weight convenient to mount and dismount

By designing forklift counterweight blocks that are easy to install and disassemble, including mounting frames and hoisting mechanisms, and combining photovoltaic power supply functions, the problems of difficulty in picking and placement of forklift counterweight components in the prior art and not having photovoltaic power supply are solved, and the effects of simple operation, low cost and high practicality are achieved.

CN222989598UActive Publication Date: 2025-06-17HUAINING COUNTY HENGYUAN GONGYE SOLID WASTE REGENERATION UTILIZATION CO LTD
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Patent Information

Application Number
CN202422014848.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-17
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing forklift counterweight components are difficult to pick up and place counterweights, and do not have the photovoltaic power supply function, resulting in cumbersome operation, high power resource loss and low practicality.

Method used

A forklift counterweight block including a mounting frame and a hoisting mechanism is designed. The mounting frame is equipped with a threaded rod, a first motor, a threaded plate, a placement frame and an energy storage battery. The hoisting mechanism achieves convenient pick-up and placement of heavy blocks through wire ropes and hooks, and photovoltaic power supply is achieved through solar panels, inverters and controllers.

Benefits of technology

It realizes simple and labor-saving pick-up and drop-off operations of heavy blocks, reduces the work burden of personnel, has photovoltaic power supply function, reduces the cost and loss of commercial power, and improves the practicality and maintenance convenience of equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222989598U_ABST
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Abstract

The forklift balancing weight convenient to mount and demount is applied to the field of forklifts and comprises a mounting frame and a hoisting mechanism, a threaded rod is rotationally connected to the interior of the mounting frame, the other end of the threaded rod is fixedly sleeved with a first motor, the surface of the threaded rod is in threaded connection with a threaded plate, and the surface of the threaded plate is fixedly sleeved with a second motor. The device comprises a mounting frame, a placing frame is bolted in the mounting frame, a weight is placed in the placing frame, a fixing frame is bolted at the top of the mounting frame, an energy storage battery is mounted in the fixing frame, an inverter and a controller are bolted in the fixing frame, and a solar panel is mounted at the top of the fixing frame. The device is simple in structure, convenient for personnel to take and place the heavy block, simple and labor-saving to operate, capable of reducing the workload of the personnel, capable of having a photovoltaic power supply function, capable of reducing the cost loss caused by commercial power, convenient to maintain and high in practicability.
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Description

Technical Field

[0001] The utility model relates to the field of forklifts, in particular to a forklift counterweight block which is convenient for installation and disassembly. Background Technique

[0002] At present, the Chinese utility model with the publication number of CN220245472U discloses a detachable forklift counterweight, including a forklift body. A first slide rail is fixed at the top of the forklift body. A first sliding seat is slidably assembled on the first slide rail. A hoist is installed on the first sliding seat. A counterweight assembly is arranged at the tail of the forklift body. An adjusting assembly used in cooperation with the counterweight assembly is further arranged at the tail of the forklift body. When the forklift body proposed by the utility model is in use, workers can move the counterweight block through the hoist and flexibly adjust the number of counterweight blocks in the counterweight box according to the operation needs of the forklift body. Moreover, when adjusting the number of counterweight blocks, there is no need to manually lift the counterweight block, and the operation is convenient, which is conducive to the smooth operation of the forklift body.

[0003] Although the existing forklift counterweight mechanism can pick up and place the counterweight block through the hoisting assembly, there are still other problems in the use process. For example, it is difficult to connect the hook with the counterweight block. Since the counterweight block is placed inside the counterweight box and there is only an opening at the upper part of the counterweight box, when connecting the hook with the lifting ring on the counterweight block, it is necessary for personnel to lean into the box to guide the hook, and the operation is cumbersome and complex. Moreover, it does not have the photovoltaic power supply function. The hoisting assembly needs to rely on electric power during operation, and the existing structure only has the connection method of wiring, which increases the loss of electric resources and has low practicability. In order to solve the above problems, we propose a forklift counterweight block which is convenient for installation and disassembly. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a forklift counterweight block which is convenient for installation and disassembly, and solves the problems that the existing forklift counterweight assembly is difficult to pick up and place the counterweight block and does not have the photovoltaic power supply function.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: A forklift counterweight block which is convenient for installation and disassembly, including an installation frame and a hoisting mechanism. A threaded rod is rotatably connected inside the installation frame. The other end of the threaded rod is fixedly sleeved with a first motor. A threaded plate is threadedly connected to the surface of the threaded rod. A placement frame is bolted inside the installation frame. A counterweight block is placed inside the placement frame. A fixed frame is bolted to the top of the installation frame. An energy storage battery is installed inside the fixed frame. An inverter and a controller are respectively bolted inside the fixed frame. A solar panel is installed on the top of the fixed frame.

[0006] Adopting the above technical solution, it is convenient for personnel to pick up and place the heavy block, with simple and labor-saving operation, reducing the work burden of personnel. At the same time, it can have the function of photovoltaic power supply, reducing the cost loss brought by commercial electricity, and is easy to maintain with high practicability.

[0007] The present utility model is further configured as: The hoisting mechanism includes a housing, the housing is bolted to the bottom of the threaded plate, a rotating rod is rotatably connected inside the housing, a second motor is fixedly sleeved at the other end of the rotating rod, two steel wire ropes are wound around the surface of the rotating rod, and the other end of the steel wire rope extends to the outside of the housing and is tied to a hook.

[0008] Adopting the above technical solution, through the settings of the housing, rotating rod, second motor, steel wire rope and hook, it can have the function of retracting and releasing, and can control the up and down movement of the hook by retracting and releasing the steel wire rope.

[0009] The present utility model is further configured as: A first protective cover is bolted to one side of the mounting frame, and a second protective cover is bolted to the front of the housing.

[0010] Adopting the above technical solution, through the settings of the first protective cover and the second protective cover, the first motor and the second motor can be protected to prevent the first motor and the second motor from being damaged by the collision of foreign objects.

[0011] The present utility model is further configured as: A slide rail is bolted inside the mounting frame, and a slider slidably connected to the slide rail is welded to the top of the threaded plate.

[0012] Adopting the above technical solution, through the settings of the slide rail and the slider, the threaded plate can be limited to prevent the threaded plate from rotating during the left and right movement.

[0013] The present utility model is further configured as: Hoisting rings are welded to both the front and back of the heavy block, sliding grooves are formed in both the front and back of the placement frame, and the other end of the hoisting ring extends to the outside of the sliding groove.

[0014] Adopting the above technical solution, through the settings of the hoisting ring and the sliding groove, it is convenient for personnel to connect the hook with the hoisting ring, reducing the alignment burden of personnel.

[0015] The present utility model is further configured as: Rollers are installed at the bottom of the mounting frame, and brake pads are installed on the surface of the rollers.

[0016] Adopting the above technical solution, through the settings of the rollers and the brake pads, it is convenient for personnel to push the mounting frame.

[0017] The present utility model is further configured as: Mounting plates are welded to both the front and back of the mounting frame, and mounting holes are formed on one side of the mounting plates.

[0018] With the above technical solution, through the arrangement of the mounting plate and the mounting holes, it is convenient for personnel to fix the mounting frame on the outer shell at the rear end of the forklift with screws.

[0019] In summary, the utility model has the following beneficial effects:

[0020] 1. By starting the second motor to drive the rotating rod to rotate reversely, when the rotating rod rotates reversely, the steel wire rope will be released. After the steel wire rope is released, the hook will move downward. Personnel hold the hook outside and hang it on the hanging ring, and then start the second motor to drive the rotating rod to rotate forward. When the rotating rod rotates forward, it will drive the hook to move upward. When the hook moves upward, it will pull the heavy block out of the placement frame through the fixation of the hanging ring, which is convenient for personnel to take and place the heavy block, with simple and labor-saving operation and reduced work burden on personnel;

[0021] 2. By driving the forklift to an outdoor unobstructed area, when there is sufficient sunlight, the solar panel will convert the radiant light energy of sunlight into electrical energy. After the electrical energy is formed, it will enter the energy storage battery through the controller. When the internal electrical components of the device operate, the energy in the energy storage battery can be converted into alternating current through the inverter for use, which can have a photovoltaic power supply function, reduce the cost loss brought by commercial power, and is convenient for maintenance and has high practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a three-dimensional structure diagram of the utility model;

[0023] Figure 2 is a front cross-sectional view of the structure of the utility model;

[0024] Figure 3 is a left partial enlarged cross-sectional view of the structure of the utility model;

[0025] Figure 4 is a schematic diagram of the cooperation between the heavy block and the hanging ring of the utility model.

[0026] Reference numerals: 1, mounting frame; 2, threaded rod; 3, first motor; 4, threaded plate; 5, hoisting mechanism; 51, housing; 52, rotating rod; 53, second motor; 54, steel wire rope; 55, hook; 6, placement frame; 7, heavy block; 8, fixed frame; 9, energy storage battery; 10, inverter; 11, controller; 12, solar panel; 13, first protective cover; 14, second protective cover; 15, slide rail; 16, slider; 17, hanging ring; 18, sliding groove; 19, roller; 20, mounting plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] The following further describes the present utility model in detail with reference to the accompanying drawings.

[0028] Example 1:

[0029] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4 A forklift counterweight that is easy to install and disassemble includes a mounting frame 1 and a hoisting mechanism 5. A threaded rod 2 is rotatably connected inside the mounting frame 1. The other end of the threaded rod 2 is fixedly sleeved with a first motor 3. A threaded plate 4 is threadedly connected to the surface of the threaded rod 2. A placement frame 6 is bolted inside the mounting frame 1. A weight 7 is placed inside the placement frame 6. By starting the second motor 53 to drive the rotating rod 52 to rotate reversely, the wire rope 54 will be released when the rotating rod 52 rotates reversely. After the wire rope 54 is released, the hook 55 will move downward. Personnel hold the hook 55 externally and hang it on the hanging ring 17. Then start the second motor 53 to drive the rotating rod 52 to rotate forward. When the rotating rod 52 rotates forward, it will drive the hook 55 to move upward. When the hook 55 moves upward, it will pull the weight 7 out of the placement frame 6 through the fixation of the hanging ring 17, which can facilitate personnel to take and place the weight 7, with simple and labor-saving operation, reducing the work burden of personnel.

[0030] Reference Figure 1 、 Figure 2 and Figure 3 The hoisting mechanism 5 includes a housing 51. The housing 51 is bolted to the bottom of the threaded plate 4. A rotating rod 52 is rotatably connected inside the housing 51. The other end of the rotating rod 52 is fixedly sleeved with a second motor 53. Two wire ropes 54 are wound around the surface of the rotating rod 52. The other ends of the wire ropes 54 extend to the outside of the housing 51 and are tied to a hook 55. Through the settings of the housing 51, the rotating rod 52, the second motor 53, the wire ropes 54 and the hook 55, it can have a retracting and releasing function, and can control the up and down movement of the hook 55 by taking in and releasing the wire ropes 54.

[0031] Reference Figure 1 、 Figure 2 and Figure 3 A first protective cover 13 is bolted to one side of the mounting frame 1. A second protective cover 14 is bolted to the front of the housing 51. Through the settings of the first protective cover 13 and the second protective cover 14, the first motor 3 and the second motor 53 can be protected to prevent the first motor 3 and the second motor 53 from being damaged by the collision of foreign objects.

[0032] Reference Figure 2 A slide rail 15 is bolted inside the mounting frame 1. A slider 16 that is slidably connected to the slide rail 15 is welded to the top of the threaded plate 4. Through the settings of the slide rail 15 and the slider 16, the threaded plate 4 can be limited to prevent the threaded plate 4 from rotating during the left and right movement.

[0033] ReferenceFigure 1 and Figure 4 On the front and back of the heavy block 7, lifting rings 17 are welded. On the front and back of the placement frame 6, sliding grooves 18 are provided. The other end of the lifting ring 17 extends outside the sliding groove 18. Through the arrangement of the lifting ring 17 and the sliding groove 18, it is convenient for personnel to connect the hook 55 with the lifting ring 17, reducing the alignment burden of personnel.

[0034] Reference Figure 1 and Figure 2 On the bottom of the mounting frame 1, rollers 19 are installed. On the surface of the rollers 19, brake pads are installed. Through the arrangement of the rollers 19 and the brake pads, it is convenient for personnel to push the mounting frame 1.

[0035] Reference Figure 1 On the front and back of the mounting frame 1, mounting plates 20 are welded. On one side of the mounting plate 20, mounting holes are provided. Through the arrangement of the mounting plate 20 and the mounting holes, it is convenient for personnel to fix the mounting frame 1 on the outer shell at the rear end of the forklift with screws.

[0036] Brief description of the usage process: By starting the second motor 53 to drive the rotating rod 52 to rotate reversely, when the rotating rod 52 rotates reversely, the steel wire rope 54 will be released. After the steel wire rope 54 is released, the hook 55 will move downward. Personnel hold the hook 55 outside and hang it on the lifting ring 17. Then start the second motor 53 to drive the rotating rod 52 to rotate forward. When the rotating rod 52 rotates forward, it will drive the hook 55 to move upward. When the hook 55 moves upward, it will pull out the heavy block 7 from the placement frame 6 under the fixation of the lifting ring 17.

[0037] Embodiment 2:

[0038] Reference Figure 1 and Figure 2 A forklift counterweight that is convenient for installation and disassembly. A fixed frame 8 is bolted to the top of the mounting frame 1. An energy storage battery 9 is installed inside the fixed frame 8. An inverter 10 and a controller 11 are respectively bolted inside the fixed frame 8. A solar panel 12 is installed on the top of the fixed frame 8. By driving the forklift to an outdoor unobstructed area, when the sunlight is sufficient, the solar panel 12 will convert the radiant light energy irradiated by the sun into electrical energy. After the electrical energy is formed, it will enter the energy storage battery 9 through the controller 11. When the internal electrical components of the device are operating, the energy in the energy storage battery 9 can be converted into alternating current through the inverter 10 for use. It can have a photovoltaic power supply function, reducing the cost loss brought by commercial electricity, and is convenient for maintenance and has high practicability.

[0039] Brief description of the usage process: By driving the forklift to an outdoor unobstructed area, when there is sufficient sunlight, the solar panel 12 will convert the radiant light energy irradiated by sunlight into electrical energy. After the electrical energy is formed, it will enter the energy storage battery 9 through the controller 11. When the internal electrical components of the device are operating, the energy in the energy storage battery 9 can be converted into alternating current through the inverter 10 for use.

[0040] This specific embodiment is only an explanation of the present utility model, and it is not a limitation of the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contributions according to needs, but as long as it is within the scope of the claims of the present utility model, it is protected by the patent law.

Claims

1. A forklift counterweight block that is easy to install and disassemble, comprising a mounting frame (1) and a lifting mechanism (5), characterized in that: The mounting frame (1) is rotatably connected to a threaded rod (2), the other end of the threaded rod (2) is fixedly sleeved with a first motor (3), the surface of the threaded rod (2) is threadedly connected to a threaded plate (4), the mounting frame (1) is bolted to a placement frame (6), a weight (7) is placed inside the placement frame (6), the top of the mounting frame (1) is bolted to a fixed frame (8), an energy storage battery (9) is installed inside the fixed frame (8), an inverter (10) and a controller (11) are respectively bolted inside the fixed frame (8), and a solar panel (12) is installed on the top of the fixed frame (8).

2. A forklift counterweight block that is easy to install and disassemble according to claim 1, characterized in that: The hoisting mechanism (5) comprises a shell (51), wherein the shell (51) is bolted to the bottom of the threaded plate (4), a rotating rod (52) is rotatably connected inside the shell (51), a second motor (53) is fixedly sleeved on the other end of the rotating rod (52), two steel wire ropes (54) are wound around the surface of the rotating rod (52), and the other end of the steel wire rope (54) extends to the outside of the shell (51) and is connected to a hook (55).

3. A forklift counterweight block that is easy to install and disassemble according to claim 2, characterized in that: A first protective cover (13) is bolted to one side of the mounting frame (1), and a second protective cover (14) is bolted to the front of the housing (51).

4. A forklift counterweight block that is easy to install and disassemble according to claim 1, characterized in that: A slide rail (15) is bolted inside the mounting frame (1), and a sliding block (16) slidably connected to the slide rail (15) is welded on the top of the threaded plate (4).

5. A forklift counterweight block that is easy to install and disassemble according to claim 1, characterized in that: The front and back sides of the weight block (7) are both welded with lifting rings (17), the front and back sides of the placement frame (6) are both provided with sliding grooves (18), and the other end of the lifting ring (17) extends to the outside of the sliding groove (18).

6. A forklift counterweight block that is easy to install and disassemble according to claim 1, characterized in that: A roller (19) is installed at the bottom of the mounting frame (1), and a brake pad is installed on the surface of the roller (19).

7. A forklift counterweight block that is easy to install and disassemble according to claim 1, characterized in that: The front and back sides of the mounting frame (1) are both welded with mounting plates (20), and one side of the mounting plate (20) is provided with a mounting hole.

Citation Information

Patent Citations

  • Detachable forklift counterweight

    CN220245472U