Continuous curve making mechanism for carpet processing

By designing a continuous curve mechanism combining slide rails, rotor sets, drive motors and paddles, the problem of thin wefts not being completely extracted or broken in carpet production is solved, and production efficiency and product quality are improved.

CN222990343UActive Publication Date: 2025-06-17NANYANG ALADDIN AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422190571.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-17
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing carpet production equipment has large resistance and the thin wefts are not completely pulled out or broken during the curve process, resulting in low production efficiency.

Method used

A continuous curved mechanism for carpet processing is designed, and a combined structure of slide rail and rotor set is adopted to achieve rapid extension and pullback of the thin weft hook through the driving motor and gear system, and the stable transportation of the thin weft is ensured through the paddle and spring mechanism.

Benefits of technology

This equipment can effectively reduce the resistance during curve making, ensure the integrity and stability of fine wefts, and improve the efficiency and quality of carpet production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of carpet processing, and discloses a continuous curve making mechanism for carpet processing. The continuous curve making mechanism for carpet processing comprises a bottom plate, a first sliding rail is fixedly connected to the upper surface of the bottom plate, a first sliding rail plate is fixedly connected to the upper surface of the first sliding rail, a sliding table is arranged on the first sliding rail, and a driving motor is fixedly connected to the upper surface of the sliding table; the output end of the driving motor extends downwards to the position below the sliding table and is fixedly connected with a gear, and the side, corresponding to the gear, of the first sliding rail plate is meshed with the gear through a rack. According to the continuous curve making mechanism for carpet processing, through mutual cooperation of the pushing mechanism and the curve making mechanism, a thin weft hook can stretch out rapidly, the thin weft hook is released through cooperation of the pushing mechanism and the curve making mechanism, thin wefts can be pulled back rapidly, and curve making operation can be completed more efficiently.
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Description

Technical Field

[0001] The utility model relates to the technical field of knitting, in particular to a continuous curve punching mechanism for carpet processing. Background Technique

[0002] A carpet is a floor covering woven, tufted or woven from natural fibers such as cotton, linen, wool, silk, grass yarns or chemically synthesized fiber raw materials by manual or mechanical processes. It is one of the art and craft categories with a long historical tradition worldwide. It covers the floors of houses, hotels, conference rooms, entertainment venues, gymnasiums, exhibition halls, vehicles, ships, airplanes, etc., and has the functions of reducing noise, heat insulation, improving the foot feeling, preventing slipping, and preventing air pollution. The internal use areas of houses are kitchens, bedrooms, bedside, coffee tables and sofas, bathrooms, and living rooms.

[0003] In the current carpet production process, carpets need to be woven. Currently, most use special equipment for carpet weaving. However, when most of the curve punching structures are working, the fine wefts are pulled out one by one, but there is a large resistance during the curve punching process, resulting in the incomplete extraction of the fine wefts. As a result, the resistance during subsequent curve punching is greater, easily causing insufficient or broken fine wefts. Moreover, when some equipment moves, there is an unstable operation situation, resulting in the poor contact between the dial and the fine weft hook, leading to low production and processing efficiency. Therefore, we urgently need a continuous curve punching mechanism for carpet processing to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a continuous curve punching mechanism for carpet processing, which solves the problems raised in the background technique.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A continuous curve punching mechanism for carpet processing, including a bottom plate, the upper surface of the bottom plate is fixedly connected with a first slide rail, the upper surface of the first slide rail is fixedly connected with a first slide rail plate, a slide table is arranged on the first slide rail, the upper surface of the slide table is fixedly connected with a driving motor, and the output end of the driving motor extends downward to the lower side of the slide table and is fixedly connected with a gear. The first slide rail plate and on the side corresponding to the gear is engaged with the gear through a rack. The upper surface of the bottom plate and on the side far away from the first slide rail is fixedly connected with a buckle baffle, the upper surface of the buckle baffle is fixedly connected with a second slide rail, and a second slide rail plate is fixedly connected to the second slide rail. A runner group is movably connected to the slide table, and the runner group is respectively in contact with and slides on the opposite side surfaces of the first slide rail plate and the second slide rail plate. A pushing mechanism and a curve punching mechanism are arranged on the bottom plate;

[0006] The pushing mechanism includes a placement plate, which is fixedly connected to the upper surface of the bottom plate and contacts and slides with a corresponding side of the slide rail, a double-headed cylinder is fixedly connected to the placement plate, and an output end of the double-headed cylinder is fixedly connected to a push-out plate, which contacts the bottom plate;

[0007] The curve-making mechanism includes a slot, which is opened on a buckle baffle, and a fine weft hook is movably connected in the buckle baffle. One end of a tension spring is fixedly connected to the placement plate and corresponds to the position of the fine weft hook, and the other end of the tension spring is fixedly connected to the tail end of the fine weft hook. A paddle is fixedly connected to the upper surface of the slide and located on one side of the fine weft hook.

[0008] Through the above technical solution, a seesaw is provided on the rotating wheel group, which is used to make the rotating wheel group and the contacting slide rail plate 1 and slide rail plate 2 fit more closely.

[0009] Preferably, the heights of the slide rail plate 1 and the slide rail plate 2 are on the same horizontal line, so as to maintain the stability of the slide when it moves.

[0010] Preferably, an L-shaped plate is provided between the output end of the double-headed cylinder and the counter-exit plate, so as to increase the connection area between the double-headed cylinder and the counter-exit plate.

[0011] Preferably, the number of the paddles is two, and the distance between the two paddles can be adjusted according to actual conditions.

[0012] Preferably, a reset magnet is also fixedly connected to the bottom plate.

[0013] Preferably, a photoelectric switch is fixedly connected to the slide.

[0014] By adopting the above technical solution, the beneficial effects of the utility model are:

[0015] 1. The continuous curve-making mechanism for carpet processing can quickly extend the fine weft hook outward through the cooperation between the pushing mechanism and the curve-making mechanism, and cooperate with the paddle on the movable slide to release the fine weft hook, so as to realize the rapid retraction of the fine weft line and complete the curve-making operation more efficiently.

[0016] 2. The continuous curve-making mechanism for carpet processing is driven by the meshing of the gear on the motor and the rack on the first slide plate, and the rotating wheel group on the slide slides on the first slide plate and the second slide plate, thereby improving the stability of the slide when moving. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall partial structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the top view structure of the utility model;

[0019] Figure 3 It is a left-side structural schematic diagram of the utility model.

[0020] In the figure: 1, bottom plate; 2, slide rail 1; 3, slide rail plate 1; 4, slide table; 5, drive motor; 6, gear; 7, snap baffle; 8, slide rail 2; 9, slide rail plate 2; 10, rotating wheel assembly;

[0021] 11. Pushing mechanism; 111. Placing plate; 112. Double-headed cylinder; 113. Pushing plate;

[0022] 12. curve-making mechanism; 121. slot; 122. fine weft hook; 123. tension spring; 124. pick;

[0023] 13. Reset magnet; 14. Photoelectric switch. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1 - 3 The utility model provides a technical solution: a continuous curve-making mechanism for carpet processing, comprising a bottom plate 1, a slide rail 2 is fixedly connected to the upper surface of the bottom plate 1, a slide rail plate 3 is fixedly connected to the upper surface of the slide rail 2, a slide table 4 is arranged on the slide rail 3, a driving motor 5 is fixedly connected to the upper surface of the slide table 4, and the output end of the driving motor 5 extends downward to the bottom of the slide table 4 and is fixedly connected to a gear 6, a side of the slide rail plate 3 corresponding to the gear 6 is meshed with the gear 6 through a rack, a buckle baffle plate 7 is fixedly connected to the upper surface of the bottom plate 1 and away from the side of the slide rail 2, a slide rail 2 8 is fixedly connected to the upper surface of the buckle baffle plate 7, and a slide rail 2 8 is fixedly connected to the slide rail 2 8, a slide rail plate 2 9 is fixedly connected, a rotating wheel group 10 is movably connected to the slide table 4, and the rotating wheel group 10 contacts and slides with the opposite sides of the slide rail plate 3 and the slide rail plate 2 9 respectively, and a pushing mechanism 11 and a curve-making mechanism 12 are arranged on the bottom plate 1;

[0026] The pushing mechanism 11 includes a placement plate 111, which is fixedly connected to the upper surface of the bottom plate 1 and contacts and slides with the corresponding side of the slide rail 2. A double-headed cylinder 112 is fixedly connected to the placement plate 111, and the output end of the double-headed cylinder 112 is fixedly connected to a push-out plate 113, which contacts the bottom plate 1;

[0027] The curve punching mechanism 12 includes a slot 121 which is opened on the buckle baffle 7. A thin weft hook 122 is movably connected within the buckle baffle 7. One end of a tension spring 123 is fixedly connected to the placing plate 111 at a position corresponding to the thin weft hook 122, and the other end of the tension spring 123 is fixedly connected to the tail end of the thin weft hook 122. A dial 124 is fixedly connected to the upper surface of the sliding table 4 on one side of the thin weft hook 122.

[0028] The heights of the first slide rail plate 3 and the second slide rail plate 9 are on the same horizontal line, which is used to maintain the stability when the sliding table 4 moves.

[0029] The number of the runner groups 10 is two, which are respectively located on both sides of the lower surface of the sliding table 4. The lower surface of the sliding table 4 is movably connected to the runner groups 10 through the stabilizing plates, which is used to improve the stability of the runner groups 10 when moving.

[0030] An L-shaped plate is arranged between the output end of the double-headed air cylinder 112 and the ejecting plate 113, which is used to increase the connection area between the double-headed air cylinder 112 and the ejecting plate 113.

[0031] The number of the dials 124 is two, and the distance between the two can be adjusted according to the actual situation.

[0032] A reset magnet 13 is also fixedly connected to the bottom plate 1.

[0033] A photoelectric switch 14 is fixedly connected to the sliding table 4.

[0034] When the continuous curve punching mechanism for carpet processing works, the double-headed air cylinder 112 drives the ejecting plate 113 to move and ejects the thin weft hook 122 in the buckle baffle 7. At this time, the thin weft hook 122 is located within the warp threads, the thin weft is on the upper side of the thin weft hook 122, and the tension spring 123 connected to the thin weft hook 122 is in a tensioned state. By driving the ejecting plate 113 to reset by the double-headed air cylinder 112, the driving motor 5 is started to drive the gear 6 to engage with the rack on the first slide rail plate 3, and cooperate with the runner groups 10 to slide on the corresponding first slide rail plate 3 and the second slide rail plate 9, thereby driving the sliding table 4 to move. When the sliding table 4 moves, the dial 124 on the sliding table 4 will contact the thin weft hook 122, and the thin weft hook 122 moves downward and disengages from the buckle baffle 7 to be released. The thin weft hook 122 quickly pulls back the thin weft line under the release of the tension spring, completing the curve punching operation.

[0035] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0036] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A continuous curve-making mechanism for carpet processing, comprising a bottom plate, characterized in that: The upper surface of the bottom plate is fixedly connected with a slide rail 1, the upper surface of the slide rail 1 is fixedly connected with a slide rail plate 1, a slide table is arranged on the slide rail 1, the upper surface of the slide table is fixedly connected with a driving motor, and the output end of the driving motor extends downward to the bottom of the slide table and is fixedly connected with a gear, the slide rail plate 1 and a side corresponding to the gear meshes with the gear through a rack, the upper surface of the bottom plate and a side away from the slide rail 1 is fixedly connected with a snap baffle, the upper surface of the snap baffle is fixedly connected with a slide rail 2, and the slide rail 2 is fixedly connected with a slide rail plate 2, a rotating wheel group is movably connected to the slide table, and the rotating wheel group contacts and slides with the opposite side surfaces of the slide rail plate 1 and the slide rail plate 2 respectively, and a pushing mechanism and a curve-making mechanism are arranged on the bottom plate; The pushing mechanism includes a placement plate, which is fixedly connected to the upper surface of the bottom plate and contacts and slides with a corresponding side of the slide rail, a double-headed cylinder is fixedly connected to the placement plate, and an output end of the double-headed cylinder is fixedly connected to a push-out plate, which contacts the bottom plate; The curve-making mechanism includes a slot, which is opened on a buckle baffle, and a fine weft hook is movably connected in the buckle baffle. One end of a tension spring is fixedly connected to the placement plate and corresponds to the position of the fine weft hook, and the other end of the tension spring is fixedly connected to the tail end of the fine weft hook. A paddle is fixedly connected to the upper surface of the slide and located on one side of the fine weft hook.

2. A continuous curve-making mechanism for carpet processing according to claim 1, characterized in that: The heights of the slide rail plate 1 and the slide rail plate 2 are on the same horizontal line, so as to maintain the stability of the slide when it moves.

3. The continuous curve-making mechanism for carpet processing according to claim 2, characterized in that: There are two rotating wheel groups, which are respectively located on both sides of the lower surface of the slide, and the lower surface of the slide is movably connected to the rotating wheel group through a stabilizing plate to improve the stability of the rotating wheel group when moving.

4. The continuous curve-making mechanism for carpet processing according to claim 3, characterized in that: An L-shaped plate is arranged between the output end of the double-headed cylinder and the resisting plate, so as to increase the connection area between the double-headed cylinder and the resisting plate.

5. The continuous curve-making mechanism for carpet processing according to claim 4, characterized in that: The number of the paddles is two, and the distance between the two paddles can be adjusted according to actual conditions.

6. The continuous curve-making mechanism for carpet processing according to claim 5, characterized in that: The bottom plate is also fixedly connected with a reset magnet.

7. The continuous curve-making mechanism for carpet processing according to claim 6, characterized in that: A photoelectric switch is fixedly connected to the slide.