Anti-overflow dye vat for textile processing
By designing an anti-overflow dyeing tank for textile processing, using technical means such as traction components and internal dyeing tanks with holes, the problem of workers touching the dyeing tank and overflow in existing dyeing tank devices is solved, and a safe and efficient dyeing process is achieved.
Patent Information
- Application Number
- CN202422196010.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing textile processing dyeing tank device can easily cause workers to touch the dyeing pool during the dyeing process, increasing labor costs, and requires four workers to operate, affecting the health of workers, and at the same time, the pigment in the dyeing pool is prone to overflow.
An anti-overflow dyeing tank for textile processing is designed, including an outer dyeing tank and a traction assembly. The traction assembly drives the drying function of the textile traction and drain tank, and combines the inner dyeing tank with holes and a reflow pump to achieve the function of preventing overflow and reuse.
It is realized that only two workers can operate the dyeing tank, avoiding workers from touching the dyeing tank, and effectively preventing the overflow of pigments in the dyeing tank, while improving the efficiency and safety of the dyeing process.
Smart Images
Figure CN222990394U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of textile processing, in particular to an anti-overflow dyeing tank for textile processing. Background Technique
[0002] Textile processing is a general term for a series of complex technological processes that process natural fibers or chemical fibers into textiles. This process includes multiple links such as spinning, weaving, and dyeing and finishing. Each link has its own unique mechanical equipment and operating procedures. Textile processing not only involves a variety of different fiber raw materials, such as cotton, wool, silk, and linen, but also includes synthetic materials such as chemical fibers. The processing methods of these raw materials are different, so different mechanical equipment and technological processes are required to adapt to their characteristics.
[0003] When the existing textile processing dyeing tank device faces the flat cloth during dyeing, workers need to stand at the four corners to put the cloth down for dyeing. In this process, it is easy to touch the dyeing pool, and four workers are required to operate. This not only increases the labor cost but also affects the health of the workers. Moreover, when putting the cloth down during the dyeing process, the pigment in the dyeing pool will overflow.
[0004] Therefore, in view of the fact that the existing textile processing dyeing tank device requires workers to put the cloth into the dyeing tank at the four corners, which is easy to touch the dyeing pool, requires four workers to operate, increases the labor cost, and overflows during the dyeing process, an anti-overflow dyeing tank for textile processing can be designed to achieve that only two workers are required to operate without touching the dyeing pool and can prevent overflow at the same time. Content of the Utility Model
[0005] When the existing textile processing dyeing tank device faces the flat cloth during dyeing, workers need to stand at the four corners to put the cloth down for dyeing. In this process, it is easy to touch the dyeing pool, and four workers are required to operate. This not only increases the labor cost but also affects the health of the workers. Moreover, when putting the cloth down during the dyeing process, the pigment in the dyeing pool will overflow.
[0006] The technical solution of the utility model is: an anti-overflow dyeing tank for textile processing, including an outer dyeing tank and a traction assembly; a traction assembly is installed at the upper end of the outer dyeing tank; the traction assembly includes two support sliding groove blocks; a first slider is slidably connected inside the support sliding groove blocks; two first fixed sleeve s are installed on the first slider; a first grasping rod is installed at the front end of the first slider; a cylindrical sliding groove block is installed at the rear end of the first slider; a second slider is installed at the rear end of the cylindrical sliding groove block; two second fixed sleeve s are installed at the outer end of the second slider; a second grasping rod is installed at the rear end of the second slider.
[0007] Preferably, through the support of the support chute block, a first grab bar is set to complete the front-back movement, and a cylindrical chute block is used to complete the lateral movement, so as to solve the problem that in the existing textile processing dyeing tank device, when dyeing flat cloth, workers need to stand at the four corners to put the cloth down for dyeing. In this process, it is easy to touch the dyeing tank, and four workers are required to operate. This not only increases the labor cost, but also affects the health of the workers, and when putting it down during the dyeing process, the pigment in the dyeing tank will overflow.
[0008] Preferably, two hook sliders are slidably connected inside the cylindrical chute block; a first plate is installed at one end of the hook slider; a cylindrical slider is rotatably connected inside the first plate; a rotating handle is installed at one end of the cylindrical slider; a reel is installed at the other end of the cylindrical slider; a polygonal clamping block is installed at one end of the reel; a second plate is arranged at the outer end of the polygonal clamping block; a polygonal groove block is installed inside the second plate; it plays a role of being able to wind up.
[0009] Preferably, a rope is arranged on the reel; a rotating loose sleeve is installed at the lower end of the rope; a hook rotating shaft is rotatably connected inside the rotating loose sleeve; a fastening buckle plate is rotatably connected at the outer end of the hook rotating shaft; a lifting hook is installed at the lower end of the rotating loose sleeve; it plays a role of being able to hook and tow.
[0010] Preferably, a water draining groove is installed on the outer dyeing tank; a perforated inner dyeing tank is installed inside the outer dyeing tank; two bearings are installed at the upper end of the perforated inner dyeing tank; a roller rotating shaft is rotatably connected inside the bearings; it plays a role of being able to dry the textile.
[0011] Preferably, the front end of the roller rotating shaft is rotatably connected to a motor through a coupling; a fixing block is installed at the lower end of the motor; and the fixing block is fixedly connected to the outer dyeing tank; a rotating shaft sleeve is installed at the rear end of the roller rotating shaft; a flattening roller is installed at the outer end of the roller rotating shaft; it plays a role of pushing the textile.
[0012] Preferably, two long pipe support frames are installed at one end of the perforated inner dyeing tank; a reflux pipe is installed inside the long pipe support frame; a short pipe support frame is installed at the outer end of the reflux pipe; and the short pipe support frame is fixedly connected to the perforated inner dyeing tank; it plays a role of being able to support the pipe.
[0013] Preferably, a reflux pump is installed at the lower end of the reflux pipe; a suction pipe is installed at one end of the reflux pump; a fixing plate is installed on the suction pipe; and the fixing plate is fixedly connected to the perforated inner dyeing tank; a pump support frame is installed at the lower end of the reflux pump; it plays a role of being able to reflux.
[0014] The beneficial effects of the present utility model:
[0015] 1. By setting up a traction component to drive the traction of the fabric and drying it through a water drainage tank, setting up a motor and a flattening roller to spread out the fabric, and using a reflux pump and a perforated inner dyeing tank to prevent overflow, it solves the problem that in the existing textile processing dyeing tank device, when facing the flat cloth for dyeing, workers need to stand at the four corners to put the cloth down for dyeing. In this process, it is easy to touch the dyeing pool, and four workers are required to operate. This not only increases the labor cost but also affects the health of the workers. Moreover, when putting the cloth down during the dyeing process, the dye in the dyeing pool will overflow.
[0016] 2. When using the dyeing function, hold the first grab bar and the second grab bar to drive the first slider and the second slider to slide on the two support chute blocks, slide the two hook sliders to the two corners of the fabric, hang the fabric on the hanging hook, pull the cylindrical slider by turning the handle, and the multi-sided clamping block on the reel disengages from the multi-sided clamping groove block. At this time, the rope can be placed downward into the perforated inner dyeing tank by turning the handle to drive the reel. Start the motor to make the roller shaft rotate and drive the flattening roller to rotate, push the fabric towards the perforated inner dyeing tank, hold the first grab bar and the second grab bar and pull towards the water drainage tank. When reaching the water drainage tank, turn the handle to drive the reel to roll up the rope. When the fabric comes out of the perforated inner dyeing tank, push the handle to engage the multi-sided clamping block into the multi-sided clamping groove block, take out the fabric after drying it on the water drainage tank, and complete the function of only requiring two workers without touching the dyeing tank and the function of being able to dry at the same time.
[0017] 3. When using the function of preventing overflow, when overflow occurs, the dyeing pigment will flow into the outer dyeing tank through the perforated inner dyeing tank, which can prevent its overflow. When the dyeing pigment in the perforated inner dyeing tank becomes less, it can be pumped back into the perforated inner dyeing tank through the suction pipe via the reflux pipe by starting the reflux pump again to complete the functions of preventing overflow and recycling. Description of the Drawings
[0018] Figure 1 Shows a three-dimensional structural schematic diagram of an anti-overflow dyeing tank for textile processing of the present utility model;
[0019] Figure 2 Shows a three-dimensional structural schematic diagram of a cylindrical chute block of an anti-overflow dyeing tank for textile processing of the present utility model;
[0020] Figure 3 Shows a three-dimensional structural schematic diagram of a hook slider of an anti-overflow dyeing tank for textile processing of the present utility model;
[0021] Figure 4 Shows a three-dimensional structural schematic diagram of a reel of an anti-overflow dyeing tank for textile processing of the present utility model;
[0022] Figure 5 The figure shows a three-dimensional schematic diagram of a multi-sided card slot block of an anti-overflow dyeing tank for textile processing according to the present utility model;
[0023] Figure 6 The figure shows a three-dimensional schematic diagram of a water drainage tank of an anti-overflow dyeing tank for textile processing according to the present utility model;
[0024] Figure 7 The figure shows a three-dimensional schematic diagram of a perforated inner dyeing tank of an anti-overflow dyeing tank for textile processing according to the present utility model;
[0025] Figure 8 The figure shows a three-dimensional schematic diagram of a roller shaft of an anti-overflow dyeing tank for textile processing according to the present utility model;
[0026] Figure 9 The figure shows a three-dimensional schematic diagram of a reflux pump of an anti-overflow dyeing tank for textile processing according to the present utility model.
[0027] Explanation of reference numerals: 1, outer dyeing tank; 201, support sliding groove block; 202, first slider; 203, first fixed sleeve; 204, first grab bar; 205, cylindrical sliding groove block; 206, second slider; 207, second fixed sleeve; 208, second grab bar; 209, hook slider; 210, first plate; 211, cylindrical slider; 212, turning handle; 213, reel; 214, multi-sided card block; 215, second plate; 216, multi-sided card slot block; 217, rope; 218, rotating loose sleeve; 219, hook rotating shaft; 220, buckling plate; 221, lifting hook; 3, water drainage tank; 4, perforated inner dyeing tank; 5, bearing; 6, roller shaft; 7, motor; 8, fixed block; 9, shaft sleeve; 10, flattening roller; 11, long pipeline support frame; 12, reflux pipeline; 13, short pipeline support frame; 14, reflux pump; 15, suction pipeline; 16, fixed connection plate; 17, pump support frame. Detailed implementation manners
[0028] The present utility model will be further described below with reference to the accompanying drawings and embodiments.
[0029] Please refer to Figures 1-9; The present utility model provides an embodiment, which includes an external dyeing tank 1 and a traction assembly; a traction assembly is installed at the upper end of the external dyeing tank 1; a water draining tank 3 is installed on the external dyeing tank 1; a perforated internal dyeing tank 4 is installed inside the external dyeing tank 1; two bearings 5 are installed at the upper end of the perforated internal dyeing tank 4; a roller rotating shaft 6 is rotatably connected inside the bearing 5; the front end of the roller rotating shaft 6 is rotatably connected to a motor 7 through a coupling; a fixing block 8 is installed at the lower end of the motor 7; and the fixing block 8 is fixedly connected to the external dyeing tank 1; a rotating shaft sleeve 9 is installed at the rear end of the roller rotating shaft 6; a flattening roller 10 is installed at the outer end of the roller rotating shaft 6; two long pipe support frames 11 are installed at one side end of the perforated internal dyeing tank 4; a reflux pipe 12 is installed inside the long pipe support frame 11; a short pipe support frame 13 is installed at the outer end of the reflux pipe 12; and the short pipe support frame 13 is fixedly connected to the perforated internal dyeing tank 4; a reflux pump 14 is installed at the lower end of the reflux pipe 12; a suction pipe 15 is installed at one side end of the reflux pump 14; a fixing plate 16 is installed on the suction pipe 15; and the fixing plate 16 is fixedly connected to the perforated internal dyeing tank 4; a pump support frame 17 is installed at the lower end of the reflux pump 14.
[0030] Please refer to Figures 1-5 ; In this embodiment, the traction assembly includes two support sliding groove blocks 201; a first slider 202 is slidably connected inside the support sliding groove block 201; two first fixing sleeves 203 are installed on the first slider 202; a first grasping rod 204 is installed at the front end of the first slider 202; a cylindrical sliding groove block 205 is installed at the rear end of the first slider 202; a second slider 206 is installed at the rear end of the cylindrical sliding groove block 205; two second fixing sleeves 207 are installed at the outer end of the second slider 206; a second grasping rod 208 is installed at the rear end of the second slider 206; two hook sliders 209 are slidably connected inside the cylindrical sliding groove block 205; a first plate 210 is installed at one side end of the hook slider 209; a cylindrical slider 211 is rotatably connected inside the first plate 210; a rotating handle 212 is installed at one side end of the cylindrical slider 211; a reel 213 is installed at the other side end of the cylindrical slider 211; a polygonal clamping block 214 is installed at one side end of the reel 213; a second plate 215 is arranged at the outer end of the polygonal clamping block 214; a polygonal clamping groove block 216 is installed inside the second plate 215; a rope 217 is arranged on the reel 213; a rotating sleeve 218 is installed at the lower end of the rope 217; a hook rotating shaft 219 is rotatably connected inside the rotating sleeve 218; a fastening plate 220 is rotatably connected to the outer end of the hook rotating shaft 219; a lifting hook 221 is installed at the lower end of the rotating sleeve 218.
[0031] When in use, pass the fabric through the lower end of the flattening roller 10, hold both ends and push the first grab bar 204 and the second grab bar 208 towards the flattening roller 10. The first slider 202 and the second slider 206 slide on the two support chute blocks 201, slide the two hook sliders 209 to the two corners of the fabric, hang the fabric on the hanging hook 221, and pull it towards the flattening roller 10 by turning the handle 212. The multi-sided clamping block 214 disengages from the multi-sided clamping groove block 216. Rotate the handle 212 to drive the reel 213 to place the rope 217 down into the dyeing tank 4 with holes. Turn on the motor 7 to make the roller rotating shaft 6 rotate to drive the flattening roller 10 to rotate, push the fabric towards the dyeing tank 4 with holes, hold the first grab bar 204 and the second grab bar 208 and pull them towards the water draining tank 3. When reaching the water draining tank 3, rotate the handle 212 to drive the reel 213 to roll up the rope 217. When the fabric comes out of the dyeing tank 4 with holes, push the handle 212 to engage the multi-sided clamping block 214 into the multi-sided clamping groove block 216, and take out the fabric after it dries on the water draining tank 3.
[0032] When the fabric is immersed in the dyeing tank 4 with holes and starts to overflow, it can flow into the outer dyeing tank 1 through the dyeing tank 4 with holes to prevent overflow. When the dyeing pigment in the dyeing tank 4 with holes is used up, it can be pumped back into the dyeing tank 4 with holes through the suction pipe 15 via the return pipe 12 by turning on the return pump 14.
[0033] Through the above steps; set the traction component to drive the traction of the fabric, dry it through the water draining tank 3, set the motor 7 and the flattening roller 10 to spread out the fabric, and use the return pump 14 and the dyeing tank 4 with holes to prevent overflow; to solve the problem that in the existing textile processing dyeing tank device, when dyeing a flat cloth, workers need to stand at the four corners to put the cloth down for dyeing. In this process, it is easy to touch the dyeing pool, and four workers are required to operate, which not only increases the labor cost, but also affects the health of workers, and when putting it down during the dyeing process, the pigment in the dyeing pool will overflow.
Claims
1. An anti-overflow dyeing tank for textile processing; comprising an external dyeing tank (1); characterized in that: The invention also comprises a traction assembly; the traction assembly is installed at the upper end of the outer dyeing tank (1); the traction assembly comprises two supporting slide blocks (201); a first slider (202) is slidably connected inside the supporting slide block (201); two first fixing sleeves (203) are installed on the first slider (202); a first grab bar (204) is installed at the front end of the first slider (202); a cylindrical slide block (205) is installed at the rear end of the first slider (202); a second slider (206) is installed at the rear end of the cylindrical slide block (205); two second fixing sleeves (207) are installed at the outer end of the second slider (206); and a second grab bar (208) is installed at the rear end of the second slider (206).
2. The anti-overflow dyeing tank for textile processing according to claim 1, characterized in that: Two hook sliders (209) are slidably connected inside the cylindrical slide block (205); a first plate (210) is installed on one side end of the hook slider (209); a cylindrical slider (211) is rotatably connected inside the first plate (210); a turning handle (212) is installed on one side end of the cylindrical slider (211); a reel (213) is installed on the other side end of the cylindrical slider (211); a polygonal clamping block (214) is installed on one side end of the reel (213); a second plate (215) is arranged on the outer end of the polygonal clamping block (214); and a polygonal clamping block (216) is installed inside the second plate (215).
3. The anti-overflow dyeing tank for textile processing according to claim 2, characterized in that: A rope (217) is arranged on the reel (213); a rotating loop (218) is installed at the lower end of the rope (217); a hook rotating shaft (219) is rotatably connected inside the rotating loop (218); a buckle plate (220) is rotatably connected at the outer end of the hook rotating shaft (219); and a hook (221) is installed at the lower end of the rotating loop (218).
4. The anti-overflow dyeing tank for textile processing according to claim 1, characterized in that: The outer dyeing tank (1) is provided with a drain tank (3); an inner dyeing tank (4) with a hole is provided inside the outer dyeing tank (1); two bearings (5) are provided at the upper end of the inner dyeing tank (4) with a hole; and a roller shaft (6) is rotatably connected inside the bearing (5).
5. The anti-overflow dyeing tank for textile processing according to claim 4, characterized in that: The front end of the roller shaft (6) is rotatably connected to a motor (7) via a coupling; a fixing block (8) is mounted on the lower end of the motor (7); and the fixing block (8) is fixedly connected to the outer dyeing tank (1); a shaft sleeve (9) is mounted on the rear end of the roller shaft (6); and a flattening roller (10) is mounted on the outer end of the roller shaft (6).
6. The anti-overflow dyeing tank for textile processing according to claim 4, characterized in that: Two long pipe support frames (11) are installed at one side end of the perforated inner dyeing tank (4); a return pipe (12) is installed inside the long pipe support frame (11); a short pipe support frame (13) is installed at the outer end of the return pipe (12); and the short pipe support frame (13) is fixedly connected to the perforated inner dyeing tank (4).
7. An anti-overflow dyeing tank for textile processing according to claim 6, characterized in that: A reflux pump (14) is installed at the lower end of the reflux pipe (12); a suction pipe (15) is installed at one side end of the reflux pump (14); a fixing plate (16) is installed on the suction pipe (15); and the fixing plate (16) is fixedly connected to the perforated inner dyeing tank (4); and a pump support frame (17) is installed at the lower end of the reflux pump (14).