Novel burner prefabricated part
By opening a plurality of second flame spouting ports on the outer side wall of the burner prefabricated part and fitting a sealing assembly, the problem of fuel and air not being fully mixed in the prior art is solved, and the fuel is fully mixed and uniformly burned, the thermal efficiency is improved and the pollution emissions are reduced.
Patent Information
- Application Number
- CN202421611681.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-08
AI Technical Summary
Existing direct-injection nozzle prefabricated parts cause fuel and air to fail to fully mix, affecting the heating rate and causing fuel waste.
A new type of burner prefabricated member is designed, including a combustion chamber in the body, a feed port, a first flame spout port and a plurality of second flame spout ports. The second flame spout opening penetrates into the combustion chamber along the outer side wall of the body and is inclined toward the feed port, and the second flame spout opening is operatively blocked or opened by the sealing assembly.
Through the design of a plurality of second flame spouting ports, the full mixing and uniform combustion of fuel and air are promoted, thermal efficiency is improved, pollution emissions are reduced, and the flame spouting state and flame shape can be controlled as needed.
Smart Images

Figure CN222992889U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of burners, and particularly relates to a novel burner prefabricated part. Background Art
[0002] A burner can be understood as the abbreviation of "burning nozzle". A burner is also called a combustor. A combustor is one of the most common heat source devices and is widely used in fields such as boilers, heating furnaces, and industrial kilns. A burner prefabricated part usually refers to a component installed on a combustion device, which is responsible for controlling the mixing and injection of fuel and air and determines the shape and characteristics of the final flame.
[0003] Many domestic kilns use a direct injection nozzle burner prefabricated part for calcining products. This kind of burner prefabricated part usually has only one flame outlet. The biggest defect of this method is that the fuel and air cannot be fully mixed, resulting in incomplete combustion of the fuel, thus affecting the heating rate and causing waste of fuel. Content of the Utility Model
[0004] In view of this, in order to solve the problems existing in the prior art, the purpose of the utility model is to provide a novel burner prefabricated part, which has the effect of enabling full mixing of fuel and air, and can effectively control the mixing ratio of fuel and air and the flame outlet state.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A novel burner prefabricated part, comprising: a body, a combustion chamber is formed in the body, a feed port communicating with the combustion chamber is opened at one end of the body, a first flame outlet communicating with the combustion chamber is opened at the other end of the body, a plurality of second flame outlets are opened on the outer side wall of the body, each second flame outlet penetrates through the outer side wall of the body to the combustion chamber, and each second flame outlet extends obliquely downward towards the direction close to the feed port;
[0007] A plurality of plugging components, the plurality of plugging components are all arranged on the outer side wall of the body, the plugging components are arranged in one-to-one correspondence with the second flame outlets, and one end of the plugging component can operably plug the second flame outlet.
[0008] The specific technical effects are as follows: By providing a number of second flame nozzles on the outer side wall of the main body, after the fuel burns, it can be ejected from the side wall, which can effectively control the mixing ratio of the fuel and air, promote full mixing and uniform combustion, thereby improving the thermal efficiency and reducing pollutant emissions. Moreover, by designing the number and shape of the second flame nozzles according to the actual situation, it can also be used to control the shape and size of the combustion flame to meet the calcination requirements of different products in the kiln. A blocking component is provided on each second flame nozzle, which can operably block or open the second flame nozzle, effectively controlling the flame ejection state and meeting the calcination requirements of different products.
[0009] Further, each of the blocking components includes a connecting member, a left blocking member, and a right blocking member. The connecting member is disposed on the outer side wall of the main body and close to the second flame nozzle. One end of the left blocking member is rotatably connected to the connecting member, and the other end of the left blocking member operably blocks a part of the second flame nozzle. One end of the right blocking member is rotatably connected to the connecting member, and the other end of the right blocking member operably blocks another part of the second flame nozzle.
[0010] The specific technical effects are as follows: The left blocking member and the right blocking member approach or move away from each other, thereby blocking or opening the second flame nozzle.
[0011] Further, each of the blocking components further includes a movement component. Both ends of the movement component are respectively disposed on the other ends of the left blocking member and the right blocking member, and the middle part of the movement component is threadedly connected through a double-headed nut.
[0012] The specific technical effects are as follows: Through the threaded connection between the movement component and the double-headed nut, the left blocking member and the right blocking member can approach or move away from each other, thereby playing a role in blocking the second flame nozzle.
[0013] Further, the movement component includes a left connecting rod, a right connecting rod, a left support seat, and a right support seat. The left support seat is disposed on the other end of the left blocking member. One end of the left connecting rod penetrates through the left support seat, and the other end of the left connecting rod is threadedly connected to the left end of the double-headed nut. The right support seat is disposed on the other end of the right blocking member. One end of the right connecting rod penetrates through the right support seat, and the other end of the right connecting rod is threadedly connected to the right end of the double-headed nut.
[0014] The specific technical effect is as follows: The other end of the left connecting rod is threadedly connected to the left end of the double-headed nut, and the other end of the right connecting rod is threadedly connected to the right end of the double-headed nut. When the other ends of the left connecting rod and the right connecting rod approach each other, the left sealing member and the right sealing member can be driven by the left support seat and the right support seat to approach each other, thereby playing a role in sealing the second flame outlet; when the other ends of the left connecting rod and the right connecting rod move away from each other, the left sealing member and the right sealing member can be driven by the left support seat and the right support seat to move away from each other, thereby playing a role in opening the second flame outlet.
[0015] Further, the body is arranged in a frustum structure, and the diameters of both the combustion chamber and the body gradually decrease in the direction from the feed port to the first flame outlet.
[0016] The specific technical effect is as follows: With the design of the frustum structure, the air enters from the feed port with a larger diameter and a slower air flow velocity. When it reaches the first flame outlet with a smaller diameter, due to the sudden decrease in area, according to the continuity equation, the air flow will accelerate and eject. Appropriate high-speed air flow is beneficial to the good mixing of fuel and air, forming a uniform and stable flame; the first flame outlet with a smaller diameter will increase the jet adhesion force, and the flame is easily attached around the nozzle opening, thereby enhancing the stability of the flame and avoiding the phenomena of flame drift or backflow.
[0017] Further, each of the second flame outlets is arranged in a cylindrical structure.
[0018] The specific technical effect is as follows: The design of the second flame outlet with a cylindrical structure can make the air flow distribution uniform.
[0019] Further, an angle α is formed between the axis of each second flame outlet and the generatrix of the body, and the range of α is 125° to 130°.
[0020] The specific technical effect is as follows: By reasonably designing the angle α, the space of the combustion chamber can be utilized to the maximum extent, achieving full combustion and improving the thermal efficiency.
[0021] Further, a plurality of the second flame outlets are arranged in an annular array around the axis of the body.
[0022] The specific technical effect is as follows: The design of the annular array makes the positions of the ejected flames more uniform.
[0023] The beneficial effects of the present utility model are as follows:
[0024] (1) By providing a plurality of second flame outlets on the outer side wall of the body, the fuel can be ejected from the side wall after combustion, which can effectively control the mixing ratio of fuel and air, promote full mixing and uniform combustion, thereby improving the thermal efficiency and reducing pollution emissions.
[0025] (2) Designing the number and shape of the second spout according to the actual situation can also be used to control the shape and size of the combustion flame; a blocking component is arranged on each second spout, and the second spout can be operably blocked or opened, so that the spouting state can be effectively controlled to meet the calcination requirements of different products.
[0026] To make the above objects, features and advantages of the present utility model more obvious and understandable, the following specifically enumerates preferred embodiments and, in conjunction with the accompanying drawings, the detailed description is as follows. Description of the Drawings
[0027] To more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or
[0028] the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0029] Figure 1 is a schematic structural diagram of the present utility model;
[0030] Figure 2 is Figure 1 a half-sectional view of
[0031] Figure 3 is a schematic internal structure diagram of the moving component of the present utility model.
[0032] In the figure:
[0033] 1, body; 2, combustion chamber; 3, feed port; 4, first spout; 5, second spout; 6, connecting piece; 7, left blocking piece; 8, right blocking piece; 9, left connecting rod; 10, right connecting rod; 11, left support seat; 12, right support seat; 13, double-headed nut. Specific Embodiments
[0034] To make the objects, technical solutions and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions of the present utility model in conjunction with the drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.
[0035] Such as Figures 1 to 2As shown in the figure, there is a new type of burner prefabricated part, the main body 1, a combustion chamber 2 is formed inside the main body 1, a feed port 3 communicating with the combustion chamber 2 is opened at one end of the main body 1, a first flame ejection port 4 communicating with the combustion chamber 2 is opened at the other end of the main body 1, and a plurality of second flame ejection ports 5 are opened on the outer side wall of the main body 1. Each second flame ejection port 5 penetrates along the outer side wall of the main body 1 into the combustion chamber 2, and each second flame ejection port 5 extends obliquely downward in the direction close to the feed port 3;
[0036] A plurality of plugging components are all arranged on the outer side wall of the main body 1. The plugging components are arranged in one-to-one correspondence with the second flame ejection ports 5, and one end of the plugging component can operably plug the second flame ejection port 5.
[0037] It should be noted here that: by opening a plurality of second flame ejection ports 5 on the outer side wall of the main body 1, the fuel can be ejected from the side wall after combustion, which can effectively control the mixing ratio of fuel and air, promote full mixing and uniform combustion, thereby improving the thermal efficiency and reducing pollutant emissions. And designing the number and shape of the second flame ejection ports 5 according to the actual situation can also be used to control the shape and size of the combustion flame to meet the calcination requirements of different products in the kiln; by arranging a plugging component on each second flame ejection port 5 to operably plug or open the second flame ejection port 5, the flame ejection state can be effectively controlled to meet the calcination requirements of different products.
[0038] Each plugging component includes a connecting piece 6, a left plugging piece 7 and a right plugging piece 8. The connecting piece 6 is arranged on the outer side wall of the main body 1 and close to the second flame ejection port 5. One end of the left plugging piece 7 is rotatably connected to the connecting piece 6, and the other end of the left plugging piece 7 can operably plug a part of the second flame ejection port 5. One end of the right plugging piece 8 is rotatably connected to the connecting piece 6, and the other end of the right plugging piece 8 can operably plug another part of the second flame ejection port 5.
[0039] It should be noted here that: the left plugging piece 7 and the right plugging piece 8 approach or move away from each other, so as to block or open the second flame ejection port 5.
[0040] Each plugging component further includes a motion component. The two ends of the motion component are respectively arranged on the other end of the left plugging piece 7 and the other end of the right plugging piece 8, and the middle part of the motion component is threadedly connected through a double-headed nut 13.
[0041] It should be noted here that: through the threaded connection between the motion component and the double-headed nut 13, the left plugging piece 7 and the right plugging piece 8 can approach or move away from each other, so as to play a role in plugging the second flame ejection port 5.
[0042] The motion assembly includes a left connecting rod 9, a right connecting rod 10, a left support seat 11 and a right support seat 12. The left support seat 11 is arranged at the other end of the left plugging member 7. One end of the left connecting rod 9 passes through the left support seat 11, and the other end of the left connecting rod 9 is threadedly connected to the left end of the double-headed nut 13. The right support seat 12 is arranged at the other end of the right plugging member 8. One end of the right connecting rod 10 passes through the right support seat, and the other end of the right connecting rod 10 is threadedly connected to the right end of the double-headed nut 13.
[0043] It should be noted here that: by threadedly connecting the other end of the left connecting rod 9 to the left end of the double-headed nut 13 and the other end of the right connecting rod 10 to the right end of the double-headed nut 13, when the other ends of the left connecting rod 9 and the right connecting rod 10 approach each other, the left plugging member 7 and the right plugging member 8 can be driven to approach each other through the left support seat 11 and the right support seat 12, so as to block the second spout 5; when the other ends of the left connecting rod 9 and the right connecting rod 10 move away from each other, the left plugging member 7 and the right plugging member 8 can be driven to move away from each other through the left support seat 11 and the right support seat 12, so as to open the second spout 5.
[0044] It should be noted here that: the motion assembly and the double-headed nut 13 are both made of fireproof and high-temperature resistant materials.
[0045] The body 1 is arranged in a frustum structure, and the diameters of the combustion chamber 2 and the body 1 both gradually decrease from the feed port 3 to the direction of the first spout 4.
[0046] It should be noted here that: with the design of the frustum structure, the air enters from the feed port 3 with a larger diameter and the air flow velocity is slower. When it reaches the first spout 4 with a smaller diameter, due to the sudden decrease in area, according to the continuity equation, the air flow will accelerate and eject. Appropriate high-speed air flow is beneficial to the good mixing of fuel and air, forming a uniform and stable flame; the first spout 4 with a smaller diameter will increase the jet adhesion force, and the flame is easy to adhere around the nozzle opening, thus enhancing the stability of the flame and avoiding the phenomena of flame drift or backflow.
[0047] Each second spout 5 is arranged in a cylindrical structure.
[0048] It should be noted here that: with the design of the cylindrical structure for the second spout 5, the air flow distribution can be made uniform.
[0049] Both the left plugging member 7 and the right plugging member 8 are designed in a semi-circular structure. The left plugging member 7 can rotate around the connecting member 6 towards the right plugging member 8 to block the left semi-circular part of the second spout 5, and the right plugging member 8 can rotate around the connecting member 6 towards the left plugging member 7 to block the right semi-circular part of the second spout 5.
[0050] An angle α is formed between the axis of each second flame outlet 5 and the generatrix of the body 1, and the range of α is 125° to 130°.
[0051] It should be noted here that: by reasonably designing the angle α, the space of the combustion chamber 2 can be utilized to the maximum extent, achieving full combustion and improving the thermal efficiency; preferably, α = 127°.
[0052] A number of second flame outlets 5 are arranged in a circular array around the axis of the body 1.
[0053] It should be noted here that: the design of the circular array makes the positions of the ejected flames more uniform.
[0054] The number of the second flame outlets 5 is six, and the six second flame outlets 5 are arranged in a circular array.
[0055] The specific working process of the present utility model is as follows:
[0056] The body 1 is installed on the combustion device. It should be noted that the end of the body 1 with the feed port 3 is connected to the combustion device. In the combustion chamber 2, the fuel and air are mixed and burned, and the flame can be ejected from the first flame outlet 4 and / or the second flame outlet 5; when the other end of the left connecting rod 9 approaches the other end of the right connecting rod 10, and then through the left support seat 11 and the right support seat 12, the left plugging member 7 and the right plugging member 8 can approach each other. When the left plugging member 7 and the right plugging member 8 rotate above the second flame outlet 5, the second flame outlet 5 is in a plugged state, and the flame cannot be ejected from the second flame outlet 5. When the other end of the left connecting rod 9 is far from the other end of the right connecting rod 10, and then through the left support seat 11 and the right support seat 12, the left plugging member 7 and the right plugging member 8 can move away from each other. When the left plugging member 7 and the right plugging member 8 rotate to the outside of the second flame outlet 5 respectively, the second flame outlet 5 is in an open state, and the flame can be ejected from the second flame outlet 5.
[0057] To sum up, the beneficial effects of the present utility model are:
[0058] (1). By opening a number of second flame outlets 5 on the outer side wall of the body 1, the fuel can be ejected from the side wall after combustion, which can effectively control the mixing ratio of the fuel and air, promote full mixing and uniform combustion, thereby improving the thermal efficiency and reducing pollution emissions.
[0059] (2). Designing the number and shape of the second flame outlets 5 according to the actual situation can also be used to control the shape and size of the combustion flame; a plugging assembly is arranged on each second flame outlet 5 to operably plug or open the second flame outlet 5, which can effectively control the flame ejection state and meet the calcination requirements of different products.
[0060] All components selected in this application are common standard components or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or by conventional experimental methods.
[0061] In the description of the embodiments of the present utility model, unless otherwise clearly specified and defined, the terms "installed", "connected", and "connected" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0062] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0063] Based on the above inspiration from the ideal embodiments of the present utility model, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this utility model. The technical scope of this utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A new type of burner prefabricated part, characterized in that: include: A body (1), wherein a combustion chamber (2) is formed in the body (1), a feed port (3) communicating with the combustion chamber (2) is provided at one end of the body (1), a first flame ejection port (4) communicating with the combustion chamber (2) is provided at the other end of the body (1), a plurality of second flame ejection ports (5) are provided on the outer wall of the body (1), each of the second flame ejection ports (5) penetrates into the combustion chamber (2) along the outer wall of the body (1), and each of the second flame ejection ports (5) is arranged to extend downwardly and obliquely toward the direction close to the feed port (3); A plurality of blocking components are provided on the outer wall of the body (1), the blocking components are provided in one-to-one correspondence with the second flame-spraying ports (5), and one end of the blocking component can be operated to block the second flame-spraying ports (5).
2. A novel burner preform as claimed in claim 1, characterized in that: Each of the blocking components comprises a connecting member (6), a left blocking member (7) and a right blocking member (8); the connecting member (6) is arranged on the outer wall of the body (1) and is close to the second flame-spraying port (5); one end of the left blocking member (7) is rotatably connected to the connecting member (6), and the other end of the left blocking member (7) can be operatively blocked with a portion of the second flame-spraying port (5); one end of the right blocking member (8) is rotatably connected to the connecting member (6), and the other end of the right blocking member (8) can be operatively blocked with another portion of the second flame-spraying port (5).
3. A novel burner preform as claimed in claim 2, characterized in that: Each of the blocking components further comprises a moving component, the two ends of which are respectively arranged on the other end of the left blocking piece (7) and the other end of the right blocking piece (8), and the middle part of the moving component is threadedly connected via a stud nut (13).
4. A novel burner preform as claimed in claim 3, characterized in that: The motion assembly comprises a left connecting rod (9), a right connecting rod (10), a left supporting seat (11) and a right supporting seat (12); the left supporting seat (11) is arranged on the other end of the left blocking member (7); one end of the left connecting rod (9) passes through the left supporting seat (11); the other end of the left connecting rod (9) is threadedly connected to the left end of the stud nut (13); the right supporting seat (12) is arranged on the other end of the right blocking member (8); one end of the right connecting rod (10) passes through the right supporting seat; the other end of the right connecting rod (10) is threadedly connected to the right end of the stud nut (13).
5. A novel burner preform as claimed in claim 1, characterized in that: The body (1) is arranged in a truncated cone structure, and the diameter of the combustion chamber (2) and the diameter of the body (1) are both arranged to gradually decrease in the direction from the feed port (3) to the first flame ejection port (4).
6. A novel burner preform as claimed in claim 5, characterized in that: Each of the second flame-spraying ports (5) is arranged in a cylindrical structure.
7. A novel burner preform as claimed in claim 6, characterized in that: An included angle α is formed between the axis of each of the second flame-spraying ports (5) and the generatrix of the body (1), and the range of α is 125° to 130°.
8. A novel burner preform as claimed in claim 1, characterized in that: A plurality of the second flame-spraying ports (5) are arranged in a ring array around the axis of the body (1).