Stoking machine with automatic navigation function

By designing an automatic navigation furnace tamper, using battery power supply, automatic driving of the control device and telescopic rod cleaning functions, the existing furnace tamper needs to be manually operated, and automatic operation and safety improvement are achieved.

CN222993495UActive Publication Date: 2025-06-17XIAN ATUDA IND ROBOT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422182348.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-17
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing furnace tamper requires personnel to manually turn on the operation, causing personnel to approach the high-temperature electric furnace, which will affect their health due to heat radiation, and at the same time it cannot meet the needs of automated operations.

Method used

An automatic navigation furnace tamper is designed, which uses battery power, automatic driving of the control device, telescopic rod and a second mounting shell for cleaning and feeding, and combines a gray-scale line patrol sensor and a gray guide line to achieve automatic guidance and marking.

Benefits of technology

The automatic operation of the furnace tamper is realized, avoiding the risk of people approaching the high-temperature electric furnace, and improving work efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222993495U_ABST
    Figure CN222993495U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of stoking machines, and particularly relates to an automatic navigation stoking machine which comprises a base, a storage battery is fixedly installed on the rear side of the top of the base, a control device is arranged on the left side of the top of the storage battery, and a second installation shell is arranged on the top of the base and located on the front side of the storage battery. A telescopic rod is inserted into the left side of the second mounting shell; the whole electric furnace is powered through the arrangement of the storage battery, the interior of the electric furnace is cleaned and fed through the arrangement of the telescopic rod and the second mounting shell, the whole electric furnace is automatically driven and adjusted through the arrangement of the control device, and then cleaning and feeding of the electric furnace are achieved; the electric furnace cleaning device is simple in structure and convenient to operate, danger caused by heat radiation due to personnel operation is avoided, the whole device is guided through cooperation between the gray guide line and the gray line patrol sensor, the whole device is marked through arrangement of the emitter and the receiver, and then the whole device can accurately clean the electric furnace needing to be cleaned.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of furnace ramming machines, in particular to an automatically navigated furnace ramming machine. Background Art

[0002] The charging and furnace ramming machine is a special mechanical equipment for charging and ramming materials at the furnace mouth of open-type and semi-closed submerged arc reduction furnaces for producing silicon-based ferroalloys. Its functions are not only to charge materials, but also to make the material distribution in the electric furnace uniform with the help of replaceable tools, expand the reaction area, eliminate suspended materials, break up molten slag, reduce crust formation and material surface spouting, so as to achieve smooth furnace conditions. In addition, it can also be used for charging and pushing materials in the production of other ferroalloys and calcium carbide (calcium carbide) in the same type of electric furnaces.

[0003] When the furnace ramming machine is actually used, it often needs to be manually operated by personnel, which leads to personnel approaching the electric furnace. Since the temperature inside the electric furnace is relatively high, it will cause thermal radiation to irradiate the personnel, affecting the health of the personnel and not meeting the usage requirements. Therefore, the technical personnel in this field provide an automatically navigated furnace ramming machine to solve the problems raised in the above background art. Summary of the Utility Model

[0004] In order to make up for the deficiencies of the prior art, when the furnace ramming machine is actually used, it often needs to be manually operated by personnel, which leads to personnel approaching the electric furnace. Since the temperature inside the electric furnace is relatively high, it will cause thermal radiation to irradiate the personnel, affecting the health of the personnel and not meeting the usage requirements. The utility model provides an automatically navigated furnace ramming machine.

[0005] The technical solution adopted by the utility model to solve its technical problems is: an automatically navigated furnace ramming machine, including a base. A storage battery is fixedly installed at the rear side of the top of the base. A control device is arranged on the left side of the top of the storage battery. A second installation shell is arranged on the top of the base and in front of the storage battery. A telescopic rod is inserted through the left side of the second installation shell. Two driving wheels are fixedly installed at the left side of the bottom of the base. A second motor is fixedly installed inside the driving wheels. Two steering wheels are movably connected to the right side of the bottom of the base;

[0006] The control device includes a first installation shell. The first installation shell is fixedly installed on the left side of the top of the storage battery. A driver is fixedly installed inside the first installation shell. A processor is fixedly connected in front of the driver inside the first installation shell. A gray-scale line-tracking sensor is fixedly installed at the bottom of the base. A receiver is fixedly installed at the bottom of the base and on the left side of the gray-scale line-tracking sensor.

[0007] Preferably, a gray guiding line is arranged at the bottom of the base. A transmitter is fixedly installed inside the gray guiding line.

[0008] Preferably, a sealing cover is provided on the top of the first mounting shell, a bolt is inserted through the inside of the sealing cover, and the bottom of the bolt penetrates through the first mounting shell and extends into the inside of the first mounting shell.

[0009] Preferably, two first motors are fixedly installed on the right side of the top of the base, and the bottom of the output end of the first motor is in contact with the top of the steering wheel.

[0010] Preferably, two second electric push rods are fixedly installed on the front side and the rear side of the second mounting shell respectively, and the output ends of the second electric push rods penetrate through the second mounting shell and are fixedly connected to the top of the base.

[0011] Preferably, a first electric push rod is fixedly installed on the right side of the telescopic rod, and the right side of the first electric push rod is fixedly connected to the inner cavity of the second mounting shell.

[0012] Preferably, a charging interface is embedded on the right side of the top of the storage battery, and a push plate is fixedly installed on the left side of the telescopic rod.

[0013] The beneficial effects of the present utility model are as follows:

[0014] The present utility model realizes the power supply for the whole through the setting of the storage battery, realizes the cleaning and feeding inside the electric furnace through the setting of the telescopic rod and the second mounting shell, realizes the automatic driving and adjustment of the whole through the setting of the control device, and further realizes the cleaning and feeding of the electric furnace, avoiding the danger caused by heat radiation due to personnel operation. The whole is guided through the cooperation between the gray guiding line and the gray-scale line-tracking sensor, and the whole is marked through the setting of the transmitter and the receiver, so that the whole can accurately clean the electric furnace to be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model, and for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 is a structural schematic diagram of the present utility model;

[0017] Figure 2 is a side structural schematic diagram of the present utility model;

[0018] Figure 3 is a structural schematic diagram of the second mounting shell of the present utility model;

[0019] Figure 4Schematic diagram of the telescopic rod and drive device of the present utility model;

[0020] Figure 5 Schematic diagram of the first mounting shell and its internal structure of the present utility model;

[0021] Figure 6 Schematic diagram of the steering wheel and drive device of the present utility model.

[0022] In the figure: 1, base; 2, storage battery; 3, charging interface; 4, first motor; 5, steering wheel; 6, control device; 601, grayscale line following sensor; 602, receiver; 603, first mounting shell; 604, sealing cover; 605, bolt; 606, driver; 607, processor; 7, telescopic rod; 8, transmitter; 9, push plate; 10, gray guiding line; 11, second motor; 12, second mounting shell; 13, driving wheel; 14, first electric push rod; 15, second electric push rod. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] The following is a further detailed description in conjunction with the attached Figures 1-6 This application will be further described in detail.

[0025] An embodiment of this application discloses an automatically guided stamping machine. Refer to Figure 1 、 Figure 2 and Figure 5 , an automatically guided stamping machine, including a base 1, a storage battery 2 is fixedly installed at the rear side of the top of the base 1, a control device 6 is arranged on the left side of the top of the storage battery 2, a second mounting shell 12 is arranged on the front side of the top of the base 1 and located in front of the storage battery 2, a telescopic rod 7 is inserted through the left side of the second mounting shell 12, two driving wheels 13 are fixedly installed at the left side of the bottom of the base 1, a second motor 11 is fixedly installed inside the driving wheels 13, and two steering wheels 5 are movably connected to the right side of the bottom of the base 1;

[0026] The control device 6 includes a first mounting shell 603 which is fixedly mounted on the left side of the top of the storage battery 2. A driver 606 is fixedly installed inside the first mounting shell 603. A processor 607 is fixedly connected inside the first mounting shell 603 and on the front side of the driver 606. A gray-scale line-tracking sensor 601 is fixedly installed at the bottom of the base 1. A receiver 602 is fixedly installed at the bottom of the base 1 and on the left side of the gray-scale line-tracking sensor 601.

[0027] Refer to Figure 1 , a gray guiding line 10 is arranged at the bottom of the base 1. A transmitter 8 is fixedly installed inside the gray guiding line 10. The cooperation between the gray guiding line 10 and the gray-scale line-tracking sensor 601 is used to guide the whole, and the setting of the transmitter 8 and the receiver 602 is used to mark the whole, so that the whole can accurately clean the electric furnace to be cleaned.

[0028] Refer to Figure 1 and Figure 5 , a sealing cover 604 is arranged at the top of the first mounting shell 603. A bolt 605 is inserted through the inside of the sealing cover 604. The bottom of the bolt 605 penetrates through the first mounting shell 603 and extends to the inside of the first mounting shell 603. The cooperation between the sealing cover 604 and the bolt 605 is used to seal the first mounting shell 603, so as to protect the driver 606 and the processor 607.

[0029] Refer to Figure 1 、 Figure 6 and Figure 2 , two first motors 4 are fixedly installed on the right side of the top of the base 1. The bottom of the output end of the first motor 4 is in contact with the top of the steering wheel 5. The setting of the first motor 4 is used to drive the rotation of the steering wheel 5, so as to control the direction of the whole.

[0030] Refer to Figure 1 and Figure 2 , two second electric push rods 15 are fixedly installed on the front side and the rear side of the second mounting shell 12. The output ends of the second electric push rods 15 penetrate through the second mounting shell 12 and are fixedly connected to the top of the base 1. The setting of the second electric push rods 15 is used to drive the lifting of the second mounting shell 12, so as to control electric furnaces of different heights.

[0031] Refer to Figure 3 and Figure 4 , a first electric push rod 14 is fixedly installed on the right side of the telescopic rod 7. The right side of the first electric push rod 14 is fixedly connected to the inner cavity of the second mounting shell 12. The setting of the first electric push rod 14 is used to push the telescopic rod 7 and the push plate 9 to move, so as to push the raw materials into the electric furnace and crush and take out the impurities inside the electric furnace.

[0032] Reference Figure 1 and Figure 2 On the right side of the top of the storage battery 2, a charging interface 3 is embedded. On the left side of the telescopic rod 7, a push plate 9 is fixedly installed. The charging interface 3 is used to charge the storage battery 2, and the push plate 9 is provided to facilitate the feeding of raw materials into the electric furnace.

[0033] Working principle: Connect the transmitter 8 to the server, attach the gray guiding wire 10 to the ground and correspond it to the required electric furnace at the same time. Install the transmitter 8 at the vertical intersection of the gray guiding wire 10 and the electric furnace. After fixing, connect the charger to the charging interface 3. After connection, control the sending of signals through the controller or control terminal. Drive the driver 606 through the processor 607, control the second motor 11 through the driver 606 to drive the driving wheel 13 to rotate, thereby driving the whole to move. At the same time, move by irradiating the gray guiding wire 10 with the gray-scale line-tracking sensor 601. At the same time, control the transmitter 8 to turn on through the control device. After the whole moves to the top of the transmitter 8, receive the signal of the transmitter 8 through the receiver 602. After receiving the signal, drive the first motor 4 to turn on through the driver 606. Drive the steering wheel 5 to rotate through the first motor 4 to rotate the whole, so that the whole moves to one side of the electric furnace. Lift the second mounting shell 12 by driving the second electric push rod 15 according to the height of the electric furnace. After completion, push the telescopic rod 7 with the first electric push rod 14 to push the push plate 9 to send the raw materials into the electric furnace, and at the same time clean the inside of the electric furnace.

[0034] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed.

Claims

1. An automatic navigation tamping machine, characterized in that: The invention comprises a base (1), a battery (2) is fixedly mounted on the rear side of the top of the base (1), a control device (6) is arranged on the left side of the top of the battery (2), a second mounting shell (12) is arranged on the top of the base (1) and in front of the battery (2), a telescopic rod (7) is inserted on the left side of the second mounting shell (12), two power wheels (13) are fixedly mounted on the left side of the bottom of the base (1), a second motor (11) is fixedly mounted inside the power wheel (13), and two steering wheels (5) are movably connected on the right side of the bottom of the base (1); The control device (6) comprises a first mounting shell (603), the first mounting shell (603) being fixedly mounted on the left side of the top of the storage battery (2), a driver (606) being fixedly mounted inside the first mounting shell (603), a processor (607) being fixedly connected inside the first mounting shell (603) and located in front of the driver (606), a grayscale line patrol sensor (601) being fixedly mounted on the bottom of the base (1), and a receiver (602) being fixedly mounted on the bottom of the base (1) and located on the left side of the grayscale line patrol sensor (601).

2. The automatic navigation furnace tamping machine according to claim 1, characterized in that: A grey guide line (10) is provided at the bottom of the base (1), and a transmitter (8) is fixedly installed inside the grey guide line (10).

3. The automatic navigation furnace tamping machine according to claim 1, characterized in that: A sealing cover (604) is provided on the top of the first installation shell (603), and bolts (605) are inserted into the interior of the sealing cover (604). The bottom of the bolt (605) passes through the first installation shell (603) and extends to the interior of the first installation shell (603).

4. The automatic navigation furnace tamping machine according to claim 1, characterized in that: Two first motors (4) are fixedly mounted on the right side of the top of the base (1), and the bottom of the output end of the first motor (4) contacts the top of the steering wheel (5).

5. The automatic navigation furnace tamping machine according to claim 1, characterized in that: Two second electric push rods (15) are fixedly mounted on the front and rear sides of the second mounting shell (12); the output ends of the second electric push rods (15) penetrate the second mounting shell (12) and are fixedly connected to the top of the base (1).

6. The automatic navigation furnace tamping machine according to claim 1, characterized in that: A first electric push rod (14) is fixedly mounted on the right side of the telescopic rod (7), and the right side of the first electric push rod (14) is fixedly connected to the inner cavity of the second mounting shell (12).

7. The automatic navigation furnace tamping machine according to claim 1, characterized in that: A charging interface (3) is embedded on the right side of the top of the storage battery (2), and a push plate (9) is fixedly installed on the left side of the telescopic rod (7).