Operation monitoring device of rubber and plastic sealing green processing equipment

By installing a laser rangefinder and an alarm system on the rubber and plastic seal green processing equipment, the material thickness is monitored in real time and alarmed in abnormal conditions, the thickness fluctuations caused by uneven temperature and improper parameter control are solved, and the material quality and processing efficiency are improved.

CN222993680UActive Publication Date: 2025-06-17FANGYUAN RUBBER&PLASTIC CO LTD OF CHANGYUAN
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Patent Information

Application Number
CN202422231039.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-17
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

During the processing of rubber and plastic materials, uneven temperature and calender parameters cannot be reasonably controlled, resulting in material flow differences and thickness fluctuations, affecting material quality.

Method used

Design an operation monitoring device for rubber and plastic seal green processing equipment, including frame, rotating roller, laser rangefinder, monitor, controller and buzzer. The material thickness is monitored in real time through the laser rangefinder, the monitor processes data, and the controller controls the buzzer to alarm when the thickness is abnormal.

Benefits of technology

It realizes automatic monitoring of abnormal thickness during the rubber and plastic material processing, prompt alarm, prevent material quality from declining, and improves the operation monitoring efficiency of processing equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an operation monitoring device of rubber and plastic sealing green processing equipment, which relates to the technical field of operation monitoring of rubber and plastic material processing equipment and comprises a frame, a first driving motor is mounted on the outer surface of the right side of the frame, and the output end of the first driving motor is fixedly connected with a first rotating shaft. A second rotating roller is fixedly connected to the outer surface of the third rotating shaft, the upper surface of the second rotating roller abuts against the lower surface of the rubber and plastic sealing material, a laser range finder is installed on the inner top face of the mounting frame, a monitor is installed on the front face of the frame, and a controller is installed on the front face of the frame. According to the utility model, through the arrangement of the frame, the first rotating roller, the second rotating roller, the laser range finder, the monitor, the controller, the laser range finder, the sleeve and the lifting column, the purposes of automatically giving an alarm and improving the practicability of the monitoring device are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of operation monitoring of rubber and plastic material processing equipment, in particular to an operation monitoring device for a green processing equipment of rubber and plastic seals. Background Technique

[0002] Building rubber and plastic thermal insulation materials are materials used for building thermal insulation and heat insulation, mainly composed of rubber and plastic substrates. These materials have good thermal insulation performance, corrosion resistance and elasticity, and are widely used in the construction industry to improve energy efficiency and living comfort. 1. Excellent thermal insulation performance: Rubber and plastic materials have a low thermal conductivity coefficient, which can effectively isolate the conduction of heat and reduce the heat loss of buildings. 2. Water resistance and moisture resistance: This material usually has good waterproof and moisture-proof performance, can prevent the penetration of water vapor, and reduce the risk of corrosion and mildew. 3. Seismic resistance: The elasticity of rubber and plastic materials can effectively absorb vibrations and contribute to the stability of building structures. 4. Light weight: Compared with traditional thermal insulation materials, rubber and plastic materials are usually lighter, which is convenient for handling and construction. 5. Sound insulation performance: Rubber and plastic materials can also effectively reduce noise and improve the comfort of the living environment. Application fields: 1. Pipeline thermal insulation: Widely used in the thermal insulation and anti-freezing of heating, ventilation and air conditioning (HVAC) and hot water pipelines. 2. Roof and exterior wall: As the thermal insulation layer of exterior walls and roofs, it reduces energy consumption. 3. Cold storage and refrigeration equipment: Used for the thermal insulation of refrigeration and refrigeration equipment to improve refrigeration efficiency. 4. Floor thermal insulation: Insulate the building floor to improve the comfort of the floor.

[0003] Existing rubber and plastic sealing materials can be used as thermal insulation layers for exterior walls and roofs in the construction field, with good thermal insulation and sealing performance, and can effectively reduce energy consumption. However, during the processing of rubber and plastic materials as thermal insulation layers, from raw material selection, formula design, plasticizing to the calendering process, the rubber and plastic materials are made into flat plates or shapes with a certain thickness and width through calendering. After cooling, they are wound and bundled by a winding roller. However, during the extrusion process of the materials, uneven temperature may lead to differences in material fluidity, resulting in thickness changes. If the temperature in some areas is too high or too low, it will affect the molten state and fluidity of the rubber and plastic materials. And if the parameters such as the roller speed, pressure, and gap setting of the calender are not reasonably controlled, it will cause thickness fluctuations of the materials during processing. In order to prevent the thickness fluctuations of the calendered rubber and plastic materials and reduce the quality of the rubber and plastic materials, there is an urgent need for an operation monitoring device for a green processing equipment of rubber and plastic seals. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides an operation monitoring device for a green processing equipment of rubber and plastic seals, which solves the problems put forward in the above background technique.

[0006] (II) Technical Solution

[0007] To achieve the above object, the utility model is realized by the following technical solutions: An operation monitoring device for a green processing equipment of rubber and plastic seals, including a frame. A first driving motor is installed on the outer surface of the right side of the frame. The output end of the first driving motor is fixedly connected with a first rotating shaft. Bearings are arranged at the joints of both ends of the first rotating shaft and the frame. A first rotating roller is fixedly connected to the outer surface of the first rotating shaft. The lower surface of the first rotating roller abuts against a rubber and plastic seal material. A sleeve is fixedly connected to the inner bottom surface of the frame. A lifting column is slidably connected to the inner surface of the sleeve. A connecting plate is fixedly connected to the upper surface of the lifting column. An installation frame is fixedly connected to the upper surface of the connecting plate. A third driving motor is installed on the outer side of the installation frame. The output end of the third driving motor is fixedly connected with a third rotating shaft. Bearings are arranged at the joints of both ends of the third rotating shaft and the installation frame. A second rotating roller is fixedly connected to the outer surface of the third rotating shaft. The upper surface of the second rotating roller abuts against the lower surface of the rubber and plastic seal material. An installation frame is fixedly connected to the upper surface in the middle of the frame. A laser rangefinder is installed on the inner top surface of the installation frame. A monitor is installed on the front surface of the frame. A controller is installed on the front surface of the frame. A buzzer is installed on the upper surface of the controller.

[0008] Optionally, the number of the first driving motor, the first rotating shaft and the first rotating roller is two, and they are symmetrically distributed on both sides of the frame.

[0009] Optionally, a limiting groove is opened on the inner surface of the sleeve, a limiting block is fixedly connected to the outer surface of the lifting column, and the limiting block slides in the limiting groove. The number of the limiting groove and the limiting block is two, and they are symmetrically distributed.

[0010] Optionally, a second servo motor is installed on the inner bottom surface of the frame. The output end of the second servo motor is fixedly connected with a second rotating shaft. The second rotating shaft penetrates through the sleeve and a bearing is arranged at the penetrating part. The other end of the second rotating shaft is fixedly connected with a driving bevel gear. The inner bottom surface of the sleeve is rotatably connected with a lead screw through a bearing. A driven gear is fixedly connected to the outer surface of the lower part of the lead screw. A driven bevel gear is meshed and driven on the surface of the driving bevel gear. The lifting column is threadedly connected to the surface of the lead screw.

[0011] Optionally, a fixing block is fixedly connected to the port at the upper part of the sleeve. The upper end surface of the lead screw is rotatably connected with the lower surface of the fixing block through a bearing. A rectangular through groove is opened on the surface of the lifting column, and the rectangular through groove slides on the surface of the fixing block.

[0012] Optionally, a sliding groove is opened on the front surface in the middle of the frame. The size of the sliding groove is adapted to the third driving motor, and the third driving motor slides in the sliding groove.

[0013] Optionally, the number of the laser rangefinders is several and they are evenly distributed. The mounting frame and the laser rangefinders are located directly above the second rotating roller.

[0014] Optionally, the laser rangefinder is electrically connected to the monitor through a wire, the monitor is electrically connected to the controller through a wire, and the controller is electrically connected to the buzzer through a wire.

[0015] The present utility model provides an operation monitoring device for a rubber and plastic sealing green processing device, having the following beneficial effects:

[0016] 1. For the operation monitoring device of the rubber and plastic sealing green processing device, through the settings of the frame, the first rotating roller, the second rotating roller, the laser rangefinder, the monitor, the controller and the laser rangefinder, the operation monitoring device of the rubber and plastic sealing green processing device has the effect of automatically alarming when the thickness is abnormal during the processing of the rubber and plastic sealing material. When the buzzer alarms, it indicates that during the extrusion process of the rubber and plastic material, the temperature in some areas is too high or too low, affecting the melting state and fluidity of the rubber and plastic material. At the same time, there may also be parameters such as the roller speed, pressure, and gap setting of the calender outside the reasonable control range. As a result, the thickness of the rubber and plastic material is uneven and fluctuates. At this time, the staff should immediately check whether the processing device is in a normal working state. The monitoring device has a simple structure, can monitor the thickness of the rubber and plastic sealing material, and makes the buzzer work when an abnormality occurs during the processing, achieving the purpose of automatic alarm.

[0017] 2. For the operation monitoring device of the rubber and plastic sealing green processing device, through the settings of the sleeve and the lifting column, the operation monitoring device of the rubber and plastic sealing green processing device has the effect of facilitating the monitoring of the thickness change of the rubber and plastic material under different tensions. Under different tensions, multiple groups of monitoring are carried out to check the deformation ability and flexibility of the rubber and plastic sealing material, playing a role in facilitating the monitoring of the quality of the processed rubber and plastic sealing material, making the monitoring device more functional, and achieving the purpose of improving the practicality of the monitoring device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 2 is a structural schematic diagram of a partial side view cross-section at the first transmission roller of the present utility model;

[0020] Figure 3 is a front view cross-sectional structural schematic diagram of the present utility model;

[0021] Figure 4 is of the present utility model Figure 3 structural schematic diagram at position A therein;

[0022] Figure 5 This is a schematic structural diagram of the side view section of the installation frame of the present utility model;

[0023] Figure 6 For the present utility model Figure 5 Schematic diagram of the structure at position B;

[0024] Figure 7 For the present utility model Figure 5 Schematic diagram of the structure at position C.

[0025] In the figure: 1, frame; 2, first driving motor; 3, first rotating shaft; 4, first rotating roller; 5, rubber and plastic sealing material; 6, sleeve; 7, lifting column; 8, limiting groove; 9, limiting block; 10, lead screw; 11, fixed block; 12, rectangular through groove; 13, driven bevel gear; 14, second servo motor; 15, second rotating shaft; 16, driving bevel gear; 17, connecting plate; 18, mounting bracket; 19, third driving motor; 20, chute; 21, third rotating shaft; 22, second rotating roller; 23, monitor; 24, installation frame; 25, laser rangefinder; 26, controller; 27, buzzer. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0027] Embodiment 1

[0028] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 7, the present utility model provides a technical solution: an operation monitoring device for a green processing equipment of rubber and plastic seals, including a frame 1. A first driving motor 2 is installed on the outer surface of the right side of the frame 1. The output end of the first driving motor 2 is fixedly connected to a first rotating shaft 3. Bearings are provided at the connections between the two ends of the first rotating shaft 3 and the frame 1. A first rotating roller 4 is fixedly connected to the outer surface of the first rotating shaft 3. The number of the first driving motor 2, the first rotating shaft 3 and the first rotating roller 4 is two, and they are symmetrically distributed on both sides of the frame 1. The lower surface of the first rotating roller 4 abuts against a rubber and plastic seal material 5. A sleeve 6 is fixedly connected to the inner bottom surface of the frame 1. A lifting column 7 is slidably connected to the inner surface of the sleeve 6. The upper surface of the lifting column 7 is fixedly connected to a connecting plate 17. The upper surface of the connecting plate 17 is fixedly connected to a mounting bracket 18. A third driving motor 19 is installed on the outer side of the mounting bracket 18. The output end of the third driving motor 19 is fixedly connected to a third rotating shaft 21. Bearings are provided at the connections between the two ends of the third rotating shaft 21 and the mounting bracket 18. A second rotating roller 22 is fixedly connected to the outer surface of the third rotating shaft 21. The upper surface of the second rotating roller 22 abuts against the lower surface of the rubber and plastic seal material 5. A mounting frame 24 is fixedly connected to the upper surface in the middle of the frame 1. A laser rangefinder 25 is installed on the inner top surface of the mounting frame 24. The number of the laser rangefinders 25 is several and they are equally spaced. The mounting frame 24 and the laser rangefinders 25 are located directly above the second rotating roller 22. A monitor 23 is installed on the front of the frame 1. A controller 26 is installed on the front of the frame 1. A buzzer 27 is installed on the upper surface of the controller 26. The laser rangefinder 25 is electrically connected to the monitor 23 through a wire. The monitor 23 is electrically connected to the controller 26 through a wire. The controller 26 is electrically connected to the buzzer 27 through a wire.

[0029] For the purpose of achieving automatic alarm, during use, the frame 1 is installed in front of the winding roller of the processing equipment. The winding roller generates a traction force on the rubber and plastic sealing material 5. After passing through calendering and cooling by the first driving motor 2, it then enters the frame 1. The rubber and plastic sealing material 5 passes through the lower surface of the first rotating roller 4 and the upper surface of the second rotating roller 22. During the passing process, the first driving motor 2 drives the first rotating shaft 3 to rotate, the first rotating shaft 3 drives the first rotating roller 4 to rotate, and the first rotating roller 4 drives the rubber and plastic sealing material 5 in contact with its lower surface to move leftward. Similarly, the third driving motor 19 drives the third rotating shaft 21, the third rotating shaft 21 drives the second rotating roller 22, and the second rotating roller 22 conveys the rubber and plastic sealing material 5 in contact with its upper surface leftward. When the rubber and plastic sealing material 5 moves and passes above the second rotating roller 22, under the action of the laser rangefinder 25, the distance of the passing rubber and plastic sealing material 5 is monitored. The laser rangefinder 25 emits a laser beam, and after the laser beam encounters the target, it is reflected back. The instrument measures the time taken for the laser to be emitted and received, and calculates the distance based on the speed of light. The closer the monitored distance between the laser rangefinder 25 and the upper surface of the rubber and plastic sealing material 5 is, the thicker the rubber and plastic sealing material 5 is. By simultaneously monitoring with multiple laser rangefinders 25, multi-point monitoring can be performed on the surface of the passing rubber and plastic sealing material 5. The monitored values are sent to the monitor 23 through wires. The monitor 23 processes these data and displays the thickness information of the rubber and plastic sealing material 5 on the display screen of the monitor 23. If the monitor 23 detects that the thickness amplitude of the rubber and plastic sealing material 5 is large or the fluctuations are frequent, the monitor 23 sends a corresponding signal to the controller 26 through wires, and the controller 26 controls the buzzer 27 to work, and the buzzer 27 emits an alarm sound. When the buzzer 27 alarms, it indicates that during the extrusion process of the rubber and plastic material, the temperature in some areas is too high or too low, affecting the melting state and fluidity of the rubber and plastic material. At the same time, there may also be parameters such as the roller speed, pressure, and gap setting of the calender outside the reasonable control range. As a result, the thickness of the rubber and plastic material is uneven and fluctuates. At this time, the staff should immediately check whether the processing equipment is in a normal working state. This monitoring device has a simple structure, can monitor the thickness of the rubber and plastic sealing material 5, and makes the buzzer 27 work when an abnormality occurs during the processing, achieving the purpose of automatic alarm.

[0030] Embodiment 2

[0031] Please refer to Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6, the present utility model provides a technical solution: an operation monitoring device for a green processing equipment of rubber and plastic seals, including a frame 1. A sleeve 6 is fixedly connected to the inner bottom surface of the frame 1. A lifting column 7 is slidably connected to the inner surface of the sleeve 6. A limiting groove 8 is provided on the inner surface of the sleeve 6. A limiting block 9 is fixedly connected to the outer surface of the lifting column 7. The limiting block 9 slides in the limiting groove 8. The number of the limiting groove 8 and the limiting block 9 is two, and they are symmetrically distributed. A second servo motor 14 is installed on the inner bottom surface of the frame 1. The output end of the second servo motor 14 is fixedly connected to a second rotating shaft 15. The second rotating shaft 15 penetrates the sleeve 6 and a bearing is provided at the penetration position. The other end of the second rotating shaft 15 is fixedly connected to a driving bevel gear 16. The inner bottom surface of the sleeve 6 is rotatably connected to a lead screw 10 through a bearing. A driven gear is fixedly connected to the outer surface of the lower part of the lead screw 10. A driven bevel gear 13 is meshed and driven on the surface of the driving bevel gear 16. The lifting column 7 is threadedly connected to the surface of the lead screw 10. A fixing block 11 is fixedly connected to the upper port of the sleeve 6. The upper end surface of the lead screw 10 is rotatably connected to the lower surface of the fixing block 11 through a bearing. A rectangular through groove 12 is provided on the surface of the lifting column 7. The rectangular through groove 12 slides on the surface of the fixing block 11. A connecting plate 17 is fixedly connected to the upper surface of the lifting column 7. An installation frame 18 is fixedly connected to the upper surface of the connecting plate 17. A third driving motor 19 is installed on the outer side surface of the installation frame 18. A sliding groove 20 is provided on the front surface of the middle part of the frame 1. The size of the sliding groove 20 is adapted to the third driving motor 19. The third driving motor 19 slides in the sliding groove 20. The output end of the third driving motor 19 is fixedly connected to a third rotating shaft 21. Bearings are provided at the connection positions of the two ends of the third rotating shaft 21 and the installation frame 18. A second rotating roller 22 is fixedly connected to the outer surface of the third rotating shaft 21. The upper surface of the second rotating roller 22 abuts against the lower surface of the rubber and plastic seal material 5.

[0032] In order to achieve the purpose of improving the practicability of the monitoring device, during use, when monitoring whether the processed rubber and plastic sealing material 5 is qualified, the staff can change the surface tension of the rubber and plastic sealing material 5 by raising and lowering the lifting column 7. Under different tensions, observe the change in the thickness of the rubber and plastic sealing material 5, and then judge the flexibility of the rubber and plastic sealing material 5. When adjusting the lifting column 7, the staff controls the output end of the second servo motor 14 to rotate forward. The second servo motor 14 drives the second rotating shaft 15 to rotate, the second rotating shaft 15 drives the driving bevel gear 16, and the driving bevel gear 16 drives the driven bevel gear 13, thereby causing the lead screw 10 to rotate. During the rotation of the lead screw 10, the lifting column 7 connected to the surface thread slides in the sleeve 6. When sliding, the limiting block 9 on the outer surface of the lifting column 7 slides in the limiting groove 8, which plays a role in limiting. At the same time, a rectangular through groove 12 is provided on the surface of the lifting column 7, and the rectangular through groove 12 slides on the surface of the fixed block 11, so that the lifting column 7 can vertically lift in the sleeve 6. As the lifting column 7 rises and falls, the mounting bracket 18 is driven to move together through the connecting plate 17, thereby changing the overall height of the mounting bracket 18. The traction forces on both sides of the rubber and plastic sealing material 5 remain unchanged. Therefore, as the mounting bracket 18 moves upward, the upper rubber and plastic sealing material 5 is driven to move upward by the second rotating roller 22. At this time, the tension of the rubber and plastic sealing material 5 above the second rotating roller 22 changes. As the tension value changes, the rubber and plastic sealing material 5 deforms. The thickness of the rubber and plastic sealing material 5 at this position is continuously monitored by the laser rangefinder 25. Under different tensions, multiple groups of monitoring are carried out to check the deformation ability and flexibility of the rubber and plastic sealing material 5, which plays a role in facilitating the monitoring of the quality of the processed rubber and plastic sealing material 5, making the monitoring device more functional and achieving the purpose of improving the practicability of the monitoring device.

[0033] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. An operation monitoring device for rubber and plastic sealing green processing equipment, comprising a frame, characterized in that: A first driving motor is installed on the outer surface of the right side of the frame, and the output end of the first driving motor is fixedly connected to the first rotating shaft, and bearings are arranged at the connection between the two ends of the first rotating shaft and the frame, and the outer surface of the first rotating shaft is fixedly connected to the first rotating roller, and the lower surface of the first rotating roller abuts against the rubber and plastic sealing material, and the inner bottom surface of the frame is fixedly connected to the sleeve, and the inner surface of the sleeve is slidably connected to the lifting column, and the upper surface of the lifting column is fixedly connected to the connecting plate, and the upper surface of the connecting plate is fixedly connected to the mounting frame. The third driving motor is installed on the outer side surface of the mounting frame, and the output end of the third driving motor is fixedly connected to the third rotating shaft, and the two ends of the third rotating shaft are connected to the mounting frame. The connection, the outer surface of the third rotating shaft is fixedly connected to the second rotating roller, and the upper surface of the second rotating roller abuts against the lower surface of the rubber and plastic sealing material, the upper surface of the middle part of the frame is fixedly connected to the mounting frame, and the inner top surface of the mounting frame is installed with a laser rangefinder, and the front of the frame is installed with a monitor, and the front of the frame is installed with a controller, and the upper surface of the controller is installed with a buzzer.

2. The operation monitoring device for rubber and plastic sealing green processing equipment according to claim 1 is characterized by: The number of the first driving motor, the first rotating shaft and the first rotating roller are two, and they are symmetrically distributed on both sides of the frame.

3. The operation monitoring device for rubber and plastic sealing green processing equipment according to claim 1 is characterized by: The inner surface of the sleeve is provided with a limiting groove, the outer surface of the lifting column is fixedly connected with a limiting block, the limiting block slides in the limiting groove, the number of the limiting groove and the number of the limiting block are both two, and they are symmetrically distributed.

4. The operation monitoring device for rubber and plastic sealing green processing equipment according to claim 1 is characterized by: A second servo motor is installed on the inner bottom surface of the frame, and the output end of the second servo motor is fixedly connected to the second rotating shaft, the second rotating shaft passes through the sleeve and a bearing is provided at the penetration point, the other end of the second rotating shaft is fixedly connected to the active bevel gear, the inner bottom surface of the sleeve is rotatably connected to the lead screw through the bearing, the outer surface of the lower part of the lead screw is fixedly connected to the driven gear, the surface of the active bevel gear is meshed and transmitted with the driven bevel gear, and the surface of the lead screw is threadedly connected to the lifting column.

5. The operation monitoring device for rubber and plastic sealing green processing equipment according to claim 4 is characterized in that: A fixed block is fixedly connected to the port on the upper part of the sleeve, the upper end surface of the lead screw is rotatably connected to the lower surface of the fixed block through a bearing, and a rectangular through groove is opened on the surface of the lifting column, and the rectangular through groove slides on the surface of the fixed block.

6. The operation monitoring device for rubber and plastic sealing green processing equipment according to claim 1 is characterized by: A slide groove is provided on the front side of the middle part of the frame, the size of the slide groove is adapted to the third drive motor, and the third drive motor slides in the slide groove.

7. The operation monitoring device for rubber and plastic sealing green processing equipment according to claim 1 is characterized by: The number of the laser rangefinders is several and they are evenly distributed. The mounting frame and the laser rangefinders are located directly above the second rotating roller.

8. The operation monitoring device for rubber and plastic sealing green processing equipment according to claim 1 is characterized by: The laser rangefinder is electrically connected to the monitor through a wire, the monitor is electrically connected to the controller through a wire, and the controller is electrically connected to the buzzer through a wire.