Scissor door stay bar test bench
By designing a scissor door strut test bench that includes simulated door frame, opening and closing mechanism and uphill simulation mechanism, the problem that the prior art cannot fully feedback the support data provided by the struts at different road sections is solved, and the comprehensive collection of support force of the struts is achieved and the detection accuracy of the struts is improved.
Patent Information
- Application Number
- CN202422166133.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing scissor door strut test device cannot fully feedback the support data provided by the struts at different road sections, resulting in a reduced detection accuracy.
A scissor door strut test bench was designed, using simulated door frames, opening and closing mechanisms and uphill simulation mechanisms to simulate the movement and tilt of the vehicle through pulleys and screws, and combined with electric push rods or air push rods to apply thrust, collecting support data of the strut at different inclination angles.
The comprehensive collection of support data provided by the struts of the vehicle during different road sections is achieved, and the detection accuracy is improved.
Smart Images

Figure CN222993982U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of testing devices, and particularly to a test bench for scissor door struts. Background Art
[0002] Scissor door struts, as important components used to support and stabilize the door body in vehicles or other mechanical equipment, their performance and quality are directly related to the safety and reliability of the equipment. Therefore, strict testing of scissor door struts is an important link to ensure their performance meets the standards. As an indispensable equipment in the testing process, the design and use of the test bench have an important impact on the accuracy and reliability of the test results. Existing scissor door strut testing devices usually fix the door panel on the detection table, and then apply pushing and pulling forces to the door panel through the activation of the strut and feedback, so as to collect strut data.
[0003] However, a vehicle will experience various road sections during driving, which makes the vehicle unable to maintain a horizontal state or be in a moving state. The conventional fixed detection method cannot feedback comprehensive data on the operation of the strut, and lacks measurement equipment that can sense and measure the tilt angle, tilt direction, and the force change of the strut during tilting, resulting in single data and reducing the detection accuracy. Utility Model Content
[0004] In order to improve the problem that the existing conventional scissor door strut testing device has a single detection method, cannot comprehensively feedback the support data provided by the strut when the vehicle is on different road sections, and reduces the detection accuracy, the present application provides a test bench for scissor door struts.
[0005] The test bench for scissor door struts provided by the present application adopts the following technical solutions:
[0006] A test bench for scissor door struts includes a main frame, a simulated door frame is arranged inside the main frame, a counterweight for adjusting the weight is arranged on one side of the middle of the simulated door frame, and opening and closing mechanisms for simulating the opening and closing of the car door are connected and arranged on both sides of the main frame where the simulated door frame is located;
[0007] The opening and closing mechanism includes a second mounting plate fixedly arranged on one surface of the simulated door frame, a mounting hinge is connected to the side of the second mounting plate away from the simulated door frame, a gas strut is arranged on one side of the bottom of the mounting hinge, an electric strut is arranged on the other side of the bottom of the mounting hinge, a connecting plate is arranged on the side of the simulated door frame away from the electric strut, and a lock body is rotatably arranged on the side of the connecting plate away from the simulated door frame;
[0008] A plurality of uphill and downhill simulation mechanisms are arranged at the bottom of the main frame, and each uphill and downhill simulation mechanism includes an adjustment plate fixedly arranged at the bottom of the main frame, and a telescopically adjustable pulley is connected to the bottom of the adjustment plate.
[0009] By adopting the above technical solution, the movement of the pulley simulates the movement of the vehicle, and the pulley is telescopically adjusted to tilt the main frame to simulate uphill and downhill sections. The electric push rod or pneumatic push rod is used to apply a thrust to push the simulated door frame to tilt and move, and the supporting force provided by the push rod is fed back when the vehicle is on sections with different tilt angles, so that the data collection is comprehensive and the detection accuracy is improved. At the same time, the connecting plate receives the turning force formed by the opening and closing of the simulated door frame, causing the lock mounting bracket to rotate synchronously to maintain the fixed position of the simulated door frame.
[0010] Preferably, a first mounting plate is connected and arranged on the side of the mounting hinge away from the second mounting plate, and the side of the first mounting plate away from the second mounting plate is fixedly connected to the main frame.
[0011] By adopting the above technical solution, the mounting plate is fixedly connected to the main frame and provides a fixed fulcrum for the mounting hinge, so that the right end of the simulated door frame is fixed to the main frame.
[0012] Preferably, a fixing plate is fixedly provided at the bottom of the gas strut, the end of the side surface of the fixing plate away from the gas strut is fixedly connected to the bottom of the electric strut, and the bottom of the fixing plate is fixedly connected to the main frame.
[0013] By adopting the above technical solution, the fixing plate is fixedly arranged on one side of the main frame to provide a fulcrum for the extension of the gas strut and the electric strut.
[0014] Preferably, a lock mounting bracket is fixedly provided between the connecting plate and the lock body, and the inner wall of the housing of the lock mounting bracket is fixedly connected to the mounting end of the lock body.
[0015] By adopting the above technical solution, the lock mounting bracket is connected to the main frame, so that while fixing the lock body, the connecting plate and the main frame are integrally fixed.
[0016] Preferably, a support beam is fixedly provided on one side of the frame body of the main frame, and the side of the support beam facing the inside of the main frame is connected to the lock mounting bracket.
[0017] By adopting the above technical solution, the support beam is connected to the lock mounting bracket to form the integral fixation of the lock mounting bracket and the main frame. At the same time, the support beam is fixed between the frame bodies of the main frame to improve the stability of the main frame.
[0018] Preferably, a nut is fixedly provided at the top of the adjusting plate, a screw rod is threadedly connected inside the nut, and the bottom of the screw rod passes through the adjusting plate and is fixedly connected to the top of the pulley.
[0019] By adopting the above technical solution, the screw rod is rotated out of the nut to increase the distance between the pulley and the adjusting plate, thereby adjusting the overall horizontal state of the main frame and facilitating the simulation of the angles of actual uphill and downhill.
[0020] Preferably, a door stop bracket is fixedly provided on one side inside the frame body of the main frame, and a door stopper is fixedly provided on the side of the top of the door stop bracket close to the simulated door frame.
[0021] By adopting the above technical solution, the door resistor is fixedly arranged in the door resistance bracket to form an integral fixation with the main frame. At the same time, the door resistor increases the resistance received when simulating the opening and closing of the door frame, so as to conduct auxiliary safety tests.
[0022] Preferably, an installation groove is formed on one side of the inner wall of the main frame body adjacent to the door resistance bracket, and the bottom of the simulated door frame is movably inserted into the installation groove.
[0023] By adopting the above technical solution, the simulated door frame is inserted into the installation groove to form a lateral limit to prevent deviation. At the same time, it does not affect the longitudinal movement of the simulated door frame, which is convenient for conducting door frame opening and closing tests.
[0024] In summary, the present application includes at least one of the following beneficial technical effects:
[0025] 1. By turning the screw out of the nut to adjust the distance between the pulley and the adjustment plate, the whole main frame is tilted to simulate uphill and downhill sections. Then, while the first mounting plate and the lock mounting bracket fix the simulated door frame, different push rods apply pushing and pulling forces to the mounting hinge respectively, so as to push and pull the simulated door frame, and feedback the supporting forces provided by different struts when the vehicle is on different sections. The data collection is comprehensive, and the detection accuracy is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional schematic diagram of the present application;
[0027] Figure 2 It is a structural diagram of the main frame of the present application;
[0028] Figure 3 It is a connection diagram of the uphill and downhill simulation mechanism of the present application;
[0029] Figure 4 It is a connection diagram of the opening and closing mechanism of the present application;
[0030] Figure 5 It is a three-dimensional diagram of the uphill and downhill simulation mechanism of the present application.
[0031] Reference numerals: 1, main frame; 2, simulated door frame;
[0032] 3, opening and closing mechanism; 31, first mounting plate; 32, mounting hinge; 33, second mounting plate; 34, gas strut; 35, electric strut; 36, fixing plate; 37, connecting plate; 38, lock mounting bracket; 39, lock body;
[0033] 4, uphill and downhill simulation mechanism; 41, pulley; 42, adjustment plate; 43, nut; 44, screw; 5, installation groove; 6, door resistance bracket; 7, door resistor; 8, support beam; 9, counterweight. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0034] The following will further elaborate on this application in conjunction with the accompanying Figure 1 - Figure 5 drawings.
[0035] An embodiment of this application discloses a test bench for a scissor door strut.
[0036] Referring to Figure 1 、 Figure 2 、 Figure 4 , a test bench for a scissor door strut includes a main frame 1. The main frame 1 is integrally formed by fixing multiple connecting columns and is a hollow rectangle inside. At the same time, grooves are provided on the surface of each connecting column for easy screw connection. A support beam 8 is fixed by screws on one side inside the frame of the main frame 1. On one side adjacent to the support beam 8 inside the bottom frame of the main frame 1, an installation groove 5 is opened inward, and a rectangular simulated door frame 2 is movably inserted into the installation groove 5. Cross beams for support are fixed at both ends in the middle of the simulated door frame 2. A counterweight 9 is screwed to the side surface of the cross beam, and the counterweight 9 can be removably installed.
[0037] The interior of the main frame 1 is hollow to facilitate the subsequent installation of the opening and closing mechanism 3. At the same time, the support beam 8 is fixed on one side of the main frame 1, providing an installation fulcrum for the opening and closing mechanism 3 and strengthening the overall stability of the main frame 1. The installation groove 5 is inserted with the simulated door frame 2 to limit the simulated door frame 2 and form a horizontal fixation. And the simulated door frame 2 can maintain longitudinal movement during the opening and closing test, and the weight of the simulated door frame 2 can be adjusted by adding the counterweight 9 to simulate the weights of different door shapes.
[0038] Referring to Figure 1 、 Figure 4 , the opening and closing mechanism 3 includes a lock installation bracket 38 screwed to the surface of the simulated door frame 2 close to the support beam 8. And on both sides of the inner wall of the lock installation bracket 38, a lock body 39 that can rotate and be locked is movably connected. One side of the lock body 39 close to the simulated door frame 2 penetrates the side surface of the lock installation bracket 38 and is fixedly connected with a connecting plate 37. The connecting plate 37 is L-shaped, and the end of the connecting plate 37 away from the lock body 39 is fixed to the simulated door frame 2 by screws. On the surface of the other end of the simulated door frame 2 away from the connecting plate 37, a second mounting plate 33 is screwed and fixed. A mounting hinge 32 is rotatably connected to the other side surface of the second mounting plate 33 relative to the simulated door frame 2. The other end of the mounting hinge 32 relative to the second mounting plate 33 is rotatably connected to a first mounting plate 31. The side surface of the first mounting plate 31 away from the mounting hinge 32 is fixed to the main frame 1 by screws.
[0039] It should be noted that one end of the side surface of the mounting hinge 32 is rotatably connected to a gas strut 34. The bottom of the gas strut 34 is rotatably connected to a fixing plate 36. On one side of the gas strut 34 on the side surface of the mounting hinge 32, an electric strut 35 is rotatably connected. The bottom of the electric strut 35 is also rotatably connected to the upper end surface of the fixing plate 36. And pipelines are connected in both the gas strut 34 and the electric strut 35 for connecting external electrical supply equipment. The bottom of the fixing plate 36 is fixed to the main frame 1 by screws.
[0040] The telescopic ends of the gas strut 34 and the electric strut 35 extend to jack up the mounting hinge 32. The mounting hinge 32 is subjected to a thrust force, which drives the second mounting plate 33 to be jacked up synchronously, causing the right end side of the simulated door frame 2 to be jacked up. At the same time, the left end of the simulated door frame 2 is connected to the connecting plate 37 to form an overall connection with the lock body 39, providing a fulcrum for the left end of the simulated door frame 2. And the lock body 39 rotates with the connecting plate 37. When the right end of the simulated door frame 2 is subjected to the jacking of the gas strut 34 and the electric strut 35, the right end of the simulated door frame 2 rotates upward with the lock body 39 as the fulcrum, and the bending angle of the mounting hinge 32 can be adjusted, thereby increasing the included angle between the simulated door frame 2 and the first mounting plate 31, and the strut force received by the simulated door frame at different angles.
[0041] Refer to Figure 1 、 Figure 3 、 Figure 5 As shown in FIGS.
[0042] It should be noted that a latch for fixing the pulley 41 is fixed on the side surface of the pulley 41. Normally, the screw rod 44 is located inside the frame body of the main frame 1, so that the connection point between the pulley 41 and the screw rod 44 abuts against the bottom surface of the adjusting plate 42. At the same time, a door stop bracket 6 is fixed inside the frame body of the main frame 1 between two of the adjusting plates 42. One end of the upper end surface of the door stop bracket 6 close to the simulated door frame 2 is fixed with a door stopper 7. And normally, the top of the door stopper 7 abuts against the side surface of the simulated door frame 2.
[0043] The four screw rods 44 are respectively rotated downward from the nuts 43, thereby respectively increasing the distance between the four pulleys 41 and the adjusting plate 42. Cooperating with the overall fixation of the adjusting plate 42 and the main frame 1, multiple points at the bottom of the main frame 1 are raised, thereby changing the overall inclination angle of the main frame 1. At the same time, the door stopper 7 is integrally fixed in the main frame 1 through the door stop bracket 6, thereby increasing the resistance received when the simulated door frame 2 moves, which is convenient for safety testing.
[0044] Among them, the installation hinge 32, gas strut 34, electric strut 35, lock body 39 and door stopper 7 of this device are all prior arts, and their structural principles will not be elaborated herein.
[0045] The implementation principle of a scissors door strut test bench in an embodiment of this application is as follows: When using this device, personnel rotate the four screws 44 respectively, and turn the screws 44 out downward from the nuts 43, so as to extend the distance between the pulley 41 and the adjustment plate 42, making the main frame 1 as a whole in an inclined state, and fixing the latch on one side of the pulley 41 to make the pulley 41 in a fixed state;
[0046] Then, the personnel control the microcomputer to send signals to control the telescopic rods of the gas strut 34 and the electric strut 35 to extend respectively. The telescopic rods of the gas strut 34 and the electric strut 35 respectively push the installation hinge 32 to move upward, thereby driving the second installation plate 33 to move synchronously, making the right side of the simulated door frame 2 move upward. At the same time, the left side of the simulated door frame 2 is connected to the lock body 39 and then fixed to the main frame 1, so as to form the right side of the simulated door frame 2 rotating around the connection point of the lock body 39. At this time, the personnel collect the supporting force data of the gas strut 34 and the electric strut 35 according to the inclination angle of the simulated door frame 2;
[0047] At the same time, the personnel can release the latch of the pulley 41 to make the pulley 41 in a movable state, thereby pushing the main frame 1 as a whole, so as to collect the data feedback by different struts when the vehicle moves on slopes, making the data more comprehensive and improving the detection accuracy.
[0048] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited hereby. Therefore, all equivalent changes made according to the structure, shape and principle of this application shall be covered within the protection scope of this application.
Claims
1. A scissor door stay test bench, characterized in that: The main frame (1) comprises a simulated door frame (2) disposed inside the main frame (1), a counterweight (9) for adjusting the weight disposed on one side of the middle of the simulated door frame (2), and an opening and closing mechanism (3) for simulating the opening and closing of a vehicle door disposed on both sides of the simulated door frame (2); The opening and closing mechanism (3) comprises a second mounting plate (33) fixedly mounted on a surface of one side of the simulated door frame (2); a mounting hinge (32) is connected to the side of the second mounting plate (33) away from the simulated door frame (2); a gas strut (34) is disposed on one side of the bottom of the mounting hinge (32); an electric strut (35) is disposed on the other side of the gas strut (34) at the bottom of the mounting hinge (32); a connecting plate (37) is disposed on the side of the simulated door frame (2) away from the electric strut (35); and a lock body (39) is rotatably disposed on the side of the connecting plate (37) away from the simulated door frame (2); A plurality of uphill and downhill simulation mechanisms (4) are arranged at the bottom of the main frame (1), and the uphill and downhill simulation mechanisms (4) comprise an adjustment plate (42) fixedly arranged at the bottom of the main frame (1), and a retractable and adjustable pulley (41) is connected to the bottom of the adjustment plate (42).
2. A scissor door stay test bench according to claim 1, characterized in that: The side of the mounting hinge (32) away from the mounting plate 2 (33) is connected to the mounting plate 1 (31), and the side of the mounting plate 1 (31) away from the mounting plate 2 (33) is fixedly connected to the main frame (1).
3. A scissor door stay test bench according to claim 1, characterized in that: A fixing plate (36) is fixedly provided at the bottom of the gas strut (34), one end of the side surface of the fixing plate (36) away from the gas strut (34) is fixedly connected to the bottom of the electric strut (35), and the bottom of the fixing plate (36) is fixedly connected to the main frame (1).
4. A scissor door stay test bench according to claim 1, characterized in that: A lock mounting bracket (38) is fixedly arranged between the connecting plate (37) and the lock body (39), and the inner wall of the housing of the lock mounting bracket (38) is fixedly connected to the mounting end of the lock body (39).
5. A scissor door stay test bench according to claim 4, characterized in that: A support beam (8) is fixedly provided on one side of the frame body of the main frame (1), and the side of the support beam (8) facing the inside of the main frame (1) is connected to a lock mounting bracket (38).
6. A scissor door stay test bench according to claim 1, characterized in that: A nut (43) is fixedly arranged on the top of the adjustment plate (42), and a screw rod (44) is internally threadedly connected to the nut (43). The bottom of the screw rod (44) passes through the adjustment plate (42) and is fixedly connected to the top of the pulley (41).
7. The scissor door stay test bench according to claim 1, characterized in that: A door stop bracket (6) is fixedly provided on one side of the frame body of the main frame (1), and a door stopper (7) is fixedly provided on one side of the top of the door stop bracket (6) close to the simulated door frame (2).
8. The scissor door stay test bench according to claim 1, characterized in that: A mounting groove (5) is provided on one side of the inner wall of the main frame (1) adjacent to the door resistance bracket (6), and the bottom of the simulated door frame (2) is movably plugged into the mounting groove (5).