Sponge falling ball rebound testing machine for experiment

By automatically adsorbing and lifting the detection ball in the sponge rebound instrument, the cumbersome problem of manual picking and releasing of the detection ball in the prior art is solved, and a more efficient and accurate test process is achieved.

CN222994216UActive Publication Date: 2025-06-17HUBEI MEDLEY AVIATION MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421913164.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-17
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

During testing of existing sponge rebound instruments, the detection ball needs to be manually removed from the bottom and then placed in, which is a cumbersome operation process.

Method used

A sponge ball rebound test machine for experiments is designed, using electromagnet adsorption detection balls, and automatically adsorbs and lifts the detection balls through the lifting mechanism to reduce manual operation.

Benefits of technology

The automatic adsorption and lifting of the detection ball is realized, the operation process is simplified, and the efficiency and accuracy of the test are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an experimental sponge falling ball rebound testing machine, which relates to the technical field of sponge elasticity testers and specifically comprises a detection cylinder, the bottom of the detection cylinder is mounted on an annular seat, the top of the detection cylinder is mounted on an end cover, and the annular seat is arranged on a support device; a supporting tube is coaxially arranged in the detection cylinder, the supporting tube is coaxially and movably connected to the center of the end cover, a cylindrical shell is coaxially installed at the lower end of the supporting tube, an electromagnet is arranged in the cylindrical shell, and a wire connected with the electromagnet extends out of the top of the supporting tube and then is connected with a tester. When the automatic detection device is used, the cut sponge is firstly controlled to be placed in the placing inner groove and placed in the drawing groove, the driving motor is controlled to rotate to drive the electromagnet to descend, the detection ball is adsorbed and lifted to a high position, the electromagnet is controlled to be powered off, the detection ball freely falls, and the detection ball collides with the sponge to bounce; the bouncing process is detected by the photoelectric sensor at any time, and sponge elasticity data can be obtained.
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Description

Technical Field

[0001] The utility model relates to the technical field of sponge elasticity testers, in particular to a sponge drop ball rebound testing machine for experiments. Background Technique

[0002] Sponge is a porous material with good water absorption and can be used for cleaning items. The sponge rebound tester is applicable to test the elastic energy (rebound coefficient) in the test items of polyester elastic materials. This machine adopts microcomputer and optoelectronic technology and has the characteristics of accurate measurement, good repeatability, convenient use, and beautiful appearance.

[0003] During the detection process, the detection is divided into multiple times. However, after each detection, the detection ball needs to be taken out from the bottom of the instrument, then placed under the battery iron at the top for adsorption, and then the power is cut off to let the ball fall. If the ball needs to be taken again during the test, the operation process is cumbersome. For this reason, we propose a sponge drop ball rebound testing machine for experiments. Content of the Utility Model

[0004] Aiming at the deficiency that the detection ball of the existing sponge rebound tester needs to be manually taken out from the bottom and then put in during the test, and the operation process is cumbersome, the utility model provides a sponge drop ball rebound testing machine for experiments, which has the advantage of adsorbing the detection ball through an electromagnet and does not require manual picking of the ball, and solves the problem raised in the above background technique.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions:

[0006] Design a sponge drop ball rebound testing machine for experiments, including a detection cylinder. The bottom of the detection cylinder is installed on an annular seat, and the top is installed on an end cover. The annular seat is arranged on a support device;

[0007] A support tube is coaxially arranged in the detection cylinder. The support tube is coaxially and movably connected to the center of the end cover. The lower end of the support tube is coaxially installed with a cylindrical shell. An electromagnet is arranged in the cylindrical shell, and the wire connected to the electromagnet extends out from the top of the support tube and is connected to the tester. When the electromagnet is energized, the detection ball is adsorbed below the cylindrical shell;

[0008] It further includes a lifting mechanism arranged on one side of the detection cylinder. The top of the lifting mechanism is connected to the top of the support tube, and the lifting mechanism drives the support tube to move up and down in the detection cylinder.

[0009] Preferably, the detection cylinder is a transparent cylinder. One side of the annular seat is installed with a photoelectric sensor through a sensor bracket. The irradiation end of the photoelectric sensor faces the bottom of the detection cylinder, and the photoelectric sensor is connected to the tester through a wire.

[0010] Preferably, the bottom of the cylindrical shell is a spherical surface that is concave inward, and the detection ball is located at the center of the spherical surface.

[0011] Preferably, an extraction port is provided at the bottom of the detection cylinder. An arc-shaped sealing cover is rotatably connected to one side of the extraction port, and the other side of the arc-shaped sealing cover is connected to the edge of the extraction port through a buckle.

[0012] Preferably, the lifting mechanism includes a stabilizing frame installed on the side surface of the detection cylinder. The upper and lower ends of the stabilizing frame are respectively connected to the annular seat and the end cover;

[0013] A driving motor is installed at the bottom of the stabilizing frame. The driving motor is connected to the tester through a wire. A transmission lead screw is coaxially connected to the top of the driving motor. The transmission lead screw is parallel to the axis of the detection cylinder, and both ends of the transmission lead screw are rotatably installed in the supports. The supports are respectively arranged at both ends of the stabilizing frame;

[0014] A nut matching the transmission lead screw is provided on the transmission lead screw. One side of the nut is connected to the bottom of the support rod. The support rod is arranged parallel to the transmission lead screw. The top of the support rod extends above the detection cylinder, and the top of the support rod is connected to the top of the support tube through a connecting frame. And the support rod movably penetrates through the support.

[0015] Preferably, the supporting device includes a base. The bottom of the annular seat is installed on the detection table. The annular seat is communicated with the detection table and the detection cylinder. The four corners of the bottom of the detection table are connected to the top of the base through support legs;

[0016] A draw-out groove is provided on the base below the detection table. One end of the draw-out groove penetrates through the edge of the detection table and communicates with the outside. A bearing plate is placed in the draw-out groove. A placement groove for placing the sponge is provided on the top of the bearing plate. When the bearing plate is placed in the draw-out groove, the sponge is located below the detection cylinder.

[0017] Preferably, the tester is arranged on the top of the printer, and the printer is installed on the base.

[0018] Preferably, a chute is provided on one side of the stabilizing frame away from the detection cylinder, and a slider placed in the chute is provided on the side surface of the nut.

[0019] Compared with the prior art, when the present utility model is in use, first control to place the cut sponge in the placement groove and the draw-out groove, control the driving motor to rotate to drive the electromagnet to descend, adsorb the detection ball and lift it to a high place, control the electromagnet to power off, let the detection ball freely fall, the detection ball hits the sponge and bounces up, and the bouncing process is detected by the photoelectric sensor all the time, and the elastic data of the sponge can be obtained. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic structural diagram of the present utility model Figure 1 .

[0021] Figure 2 is a schematic structural diagram of the present utility model Figure 2 .

[0022] Figure 3 This is a side view of the utility model.

[0023] In the figure: 1, base; 2, inspection table; 3, drive motor; 4, transmission lead screw; 5, outlet; 6, nut; 7, support rod; 8, end cap; 9, support tube; 10, connecting frame; 11, tester; 12, arc-shaped sealing cover; 13, printer; 14, bearing plate; 15, placement groove; 16, draw-out groove; 17, support leg; 18, stabilizing frame; 19, support; 20, inspection cylinder; 21, sliding groove; 22, sensor bracket; 23, photoelectric sensor; 24, cylindrical outer shell; 25, electromagnet; 26, inspection ball; 27, annular seat. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1 to 3 , the present utility model provides a technical solution: a sponge ball-drop rebound testing machine for experiments, including a support device. The support device includes a base 1, and support pads are provided at the four corners of the base. The tester 11 is arranged on the top of the printer 13, and the printer 13 is installed on the base 1. The printer is used to print the data detected by the tester.

[0026] The inspection cylinder 20 is transparent, which is a glass cylinder or a transparent plastic cylinder. The bottom of the inspection cylinder 20 is installed on the annular seat 27. The four corners of the bottom of the inspection table 2 are connected to the top of the base 1 through support legs 17. The annular seat 27 is communicated with the inspection table 2 and the inspection cylinder 20;

[0027] A draw-out groove 16 is opened on the base 1 below the inspection table 2. One end of the draw-out groove 16 penetrates through the edge of the inspection table and communicates with the outside. A bearing plate 14 is placed in the draw-out groove 16. A placement groove 15 for placing the sponge is opened on the top of the bearing plate 14. When the bearing plate 14 is placed in the draw-out groove 16, the sponge is located below the inspection cylinder 20. A handle for facilitating the operator to hold is also connected to the end of the bearing plate 14.

[0028] The top of the detection cylinder 20 is mounted on the end cover 8. A support tube 9 is coaxially arranged inside the detection cylinder 20. The support tube 9 is made of non-magnetic material, such as an aluminum tube or a stainless steel tube, etc. The support tube 9 is coaxially and movably connected to the center of the end cover 8, so that the support tube 9 can telescopically move inside the end cover 8. A cylindrical outer shell 24 is coaxially installed at the lower end of the support tube 9. An electromagnet 25 is arranged inside the cylindrical outer shell 24. As Figure 1 shown, the wire connected to the electromagnet 25 extends out from the top of the support tube 9 and is then connected to the tester 11. When the electromagnet 25 is energized, the detection ball 26 is adsorbed below the cylindrical outer shell 24. The detection ball 26 is made of magnetic material. After power-off, the detection ball 26 falls into the placement groove 15. The detection ball 26 is made of magnetic material;

[0029] As Figure 3 shown, the bottom of the cylindrical outer shell 24 is a spherical surface that is recessed inward. Under the adsorption action of the electromagnet, the detection ball 26 automatically slides down to the center of the spherical surface.

[0030] The lifting of the support tube 9 is driven by a lifting mechanism. The lifting mechanism can drive the support tube 9 to telescopically move inside the detection cylinder 20. When the support tube 9 descends, the electromagnet is placed at the bottom of the detection cylinder 20. When the support tube 9 rises, the electromagnet is placed at the top of the detection cylinder 20. Of course, the detection ball is also lifted to a high position in the detection cylinder 20 under the suction force of the electromagnet;

[0031] When the detection sponge is placed below the detection cylinder 20, the detection ball can be freely dropped in the detection cylinder 20 by power-off, and the operator can directly observe the bounce height of the detection ball.

[0032] As Figure 1 and Figure 2 shown, the above-mentioned lifting mechanism includes a stabilizing frame 18 installed on the side surface of the detection cylinder 20. The upper and lower ends of the stabilizing frame 18 are respectively connected to the annular seat 27 and the end cover 8. The stabilizing frame 18 is used to support the detection cylinder 20, so as to improve the structural strength of the detection cylinder 20 and make the detection cylinder 20 steel frame stable;

[0033] A driving motor 3 is installed at the bottom of the stabilizing frame 18. The driving motor 3 is connected to the tester through a wire. A transmission lead screw 4 is coaxially connected to the top of the driving motor 3. The transmission lead screw 4 is parallel to the axis of the detection cylinder 20, and both ends of the transmission lead screw 4 are rotatably installed in the support 19. The supports 19 are respectively arranged at both ends of the stabilizing frame 18;

[0034] A lead screw 4 is provided with a matching nut 6. One side of the nut 6 is connected to the bottom of a support rod 7. The support rod 7 is arranged parallel to the lead screw 4. The top of the support rod 7 extends above the detection cylinder 20 and its top is connected to the top of a support tube 9 through a connecting frame 10. And the support rod 7 movably penetrates through a support 19. So when the driving motor 3 rotates, it can drive the lead screw 4 to rotate. The lead screw 4 drives the nut 6 to move up and down, so that the nut 6 drives the support rod 7 to move up and down, as Figure 2 shown. A chute 21 is provided on one side of the stabilizing frame 18 away from the detection cylinder. A slider placed in the chute 21 is provided on the side surface of the nut 6, making the up and down movement of the nut 6 more stable.

[0035] Furthermore, as Figure 1 shown, a photoelectric sensor 23 is installed on one side of an annular seat 27 through a sensor bracket 22. The photoelectric sensor 23 can also be replaced with an infrared sensor. The irradiation end of the photoelectric sensor 23 faces the bottom of the detection cylinder 20. The photoelectric sensor 23 is connected to a tester 11 through a wire. The photoelectric sensor 23 is used to monitor the initial time when the detection ball lands on the sponge, continue to monitor the bounce and fall times, and transmit this information to the tester 11 for analysis, so as to obtain the height of the detection ball and calculate various data of the sponge.

[0036] Furthermore, in order to facilitate the removal of the detection ball, as Figure 1 shown, an outlet 5 is opened at the bottom of the detection cylinder 20. One side of the outlet 5 is rotatably connected to an arc-shaped sealing cover 12. The other side of the arc-shaped sealing cover 12 is connected to the edge of the outlet 5 through a buckle. And the arc-shaped sealing cover is closed during the detection process.

[0037] Based on the above embodiments, it can be further optimized. Buttons for controlling the on-off of the electromagnet, buttons for controlling the forward and reverse rotation of the driving motor, and buttons for controlling the printer to print are provided on the surface of the tester 11, etc.

[0038] Based on the above embodiments, it can be further optimized. Scales are also provided on the surface of the detection cylinder, which is convenient for the operator to directly observe.

[0039] To sum up, the usage process of the present utility model is as follows: 1. When in use, first control to place the cut sponge in the placement groove 15, then place the bearing plate 14 in the draw groove 16, then place the detection ball into the detection cylinder 20 from the outlet 5, then close the arc-shaped sealing cover 12, then energize the electromagnet, and then control the driving motor to rotate to drive the electromagnet to descend, adsorb the detection ball and lift it to a high place;

[0040] 2. Control the electromagnet to power off, let the detection ball fall freely, the detection ball hits the sponge and bounces, and the bouncing process is constantly detected by the photoelectric sensor;

[0041] 3. If you want to repeat the detection process, you only need to repeatedly control the lifting of the electromagnet. The operation is simple and convenient to use.

[0042] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An experimental sponge ball rebound tester, comprising a detection tube (20), characterized in that: The bottom of the detection tube (20) is mounted on the annular seat (27), and the top is mounted on the end cover (8), and the annular seat (27) is arranged on the supporting device; A support tube (9) is coaxially arranged in the detection tube (20), and the support tube (9) is coaxially movably connected to the center of the end cover (8). A cylindrical shell (24) is coaxially installed at the lower end of the support tube (9). An electromagnet (25) is arranged in the cylindrical shell (24). A wire connected to the electromagnet (25) extends from the top of the support tube (9) and is connected to the tester (11). When the electromagnet (25) is energized, the detection ball (26) is adsorbed under the cylindrical shell (24). It also includes a lifting mechanism arranged on one side of the detection tube (20), the top of the lifting mechanism is connected to the top of the support tube (9), and the lifting mechanism drives the support tube (9) to move up and down in the detection tube (20).

2. The experimental sponge drop ball rebound tester according to claim 1, characterized in that: The detection tube (20) is a transparent tube. A photoelectric sensor (23) is installed on one side of the annular seat (27) through a sensor bracket (22). The irradiation end of the photoelectric sensor (23) faces the bottom of the detection tube (20). The photoelectric sensor (23) is connected to the tester (11) through a wire.

3. The experimental sponge drop ball rebound tester according to claim 1, characterized in that: The bottom of the cylindrical housing (24) is an inwardly concave spherical surface, and the detection ball (26) is located at the center of the spherical surface.

4. The experimental sponge drop ball rebound tester according to claim 2, characterized in that: A removal outlet (5) is provided at the bottom of the detection cylinder (20), one side of the removal outlet (5) is rotatably connected to an arc-shaped sealing cover (12), and the other side of the arc-shaped sealing cover (12) is connected to the edge of the removal outlet (5) via a lock.

5. The experimental sponge drop ball rebound tester according to claim 4, characterized in that: The lifting mechanism comprises a stabilizing frame (18) installed on the side of the detection tube (20), and the upper and lower ends of the stabilizing frame (18) are respectively connected to the annular seat (27) and the end cover (8); A driving motor (3) is installed at the bottom of the stabilizing frame (18), and the driving motor (3) is connected to the tester through a wire. A transmission screw (4) is coaxially connected to the top of the driving motor (3), and the transmission screw (4) is parallel to the axis of the detection tube (20). Both ends of the transmission screw (4) are rotatably installed in a support (19), and the support (19) is respectively arranged at both ends of the stabilizing frame (18); A nut (6) matching the driving screw (4) is provided on the driving screw (4), one side of the nut (6) is connected to the bottom of the support rod (7), the support rod (7) is arranged parallel to the driving screw (4), the top of the support rod (7) extends above the detection tube (20) and the top of the support rod (7) is connected to the top of the support tube (9) through the connecting frame (10), and the support rod (7) movably penetrates the support (19).

6. The experimental sponge drop ball rebound tester according to claim 1 or 5, characterized in that: The supporting device comprises a base (1), the bottom of an annular seat (27) is mounted on a detection platform (2), the annular seat (27) is connected to the detection platform (2) and the detection tube (20), and the bottom four corners of the detection platform (2) are connected to the top of the base (1) through supporting legs (17); A pull-out groove (16) is provided on the base (1) located below the detection platform (2), one end of the pull-out groove (16) passes through the edge of the detection platform and is connected to the outside, a carrying plate (14) is placed in the pull-out groove (16), and a placement groove (15) for holding a sponge is provided on the top of the carrying plate (14). When the carrying plate (14) is placed in the pull-out groove (16), the sponge is located below the detection tube (20).

7. The experimental sponge drop ball rebound tester according to claim 6, characterized in that: The tester (11) is arranged on the top of the printer (13), and the printer (13) is installed on the base (1).

8. The experimental sponge drop ball rebound tester according to claim 5, characterized in that: A slide groove (21) is provided on the side of the stabilizing frame (18) away from the detection tube, and a sliding block placed in the slide groove (21) is provided on the side of the nut (6).